INTEGER HOLDINGS CORP, 10-Q filed on 11/5/2013
Quarterly Report
Document and Entity Information
9 Months Ended
Sep. 27, 2013
Nov. 5, 2013
Document and Entity Information [Abstract]
 
 
Entity Registrant Name
GREATBATCH, INC. 
 
Entity Central Index Key
0001114483 
 
Document Type
10-Q 
 
Document Period End Date
Sep. 27, 2013 
 
Amendment Flag
false 
 
Document Fiscal Year Focus
2013 
 
Document Fiscal Period Focus
Q3 
 
Current Fiscal Year End Date
--01-03 
 
Entity Filer Category
Accelerated Filer 
 
Entity Common Stock, Shares Outstanding
 
24,135,656 
Condensed Consolidated Balance Sheets (Unaudited) (USD $)
In Thousands, unless otherwise specified
Sep. 27, 2013
Dec. 28, 2012
Current assets:
 
 
Cash and cash equivalents
$ 4,973 
$ 20,284 
Accounts receivable, net of allowance for doubtful accounts
130,966 
120,923 
Inventories
122,823 
106,612 
Refundable income taxes
566 
Deferred income taxes
8,077 
7,678 
Prepaid expenses and other current assets
8,028 
12,636 
Total current assets
275,433 
268,133 
Property, plant and equipment, net
147,431 
150,893 
Amortizing intangible assets, net
77,518 
87,345 
Indefinite-lived intangible assets
20,402 
20,828 
Goodwill
346,614 
349,035 
Deferred income taxes
2,762 
2,534 
Other assets
14,551 
11,107 
Total assets
884,711 
889,875 
Current liabilities:
 
 
Accounts payable
36,478 
45,274 
Income taxes payable
11,177 
94 
Deferred income taxes
881 
874 
Accrued expenses
43,207 
45,515 
Total current liabilities
91,743 
91,757 
Long-term debt
210,000 
225,414 
Deferred income taxes
51,732 
82,462 
Other long-term liabilities
6,779 
9,382 
Total liabilities
360,254 
409,015 
Stockholders' equity:
 
 
Preferred stock
Common stock
24 
24 
Additional paid-in capital
336,491 
320,618 
Treasury stock, at cost
(593)
(452)
Retained earnings
174,209 
147,723 
Accumulated other comprehensive income (loss)
14,326 
12,947 
Total stockholders' equity
524,457 
480,860 
Total liabilities and stockholders' equity
$ 884,711 
$ 889,875 
Condensed Consolidated Balance Sheets (Unaudited) (Parenthetical) (USD $)
In Thousands, except Share data, unless otherwise specified
Sep. 27, 2013
Dec. 28, 2012
Current assets:
 
 
Allowance for doubtful accounts
$ 2,000,000 
$ 2,400,000 
Stockholders' equity:
 
 
Preferred stock, par value
$ 0.001 
$ 0.001 
Preferred stock, shares authorized
100,000,000 
100,000,000 
Preferred stock, shares issued
Preferred stock, shares outstanding
Common stock, par value
$ 0.001 
$ 0.001 
Common stock, shares authorized
100,000,000 
100,000,000 
Common stock, shares issued
24,141,395 
23,731,570 
Common stock, shares outstanding
24,119,390 
23,711,838 
Treasury stock, shares
22,005 
19,732 
Condensed Consolidated Statements of Operations and Comprehensive Income (Loss) (Unaudited) (USD $)
In Thousands, except Per Share data, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Condensed Consolidated Statements of Operations and Comprehensive Income [Abstract]
 
 
 
 
Sales
$ 167,730 
$ 161,340 
$ 487,326 
$ 486,991 
Cost of sales
111,853 
110,386 
325,398 
337,216 
Gross profit
55,877 
50,954 
161,928 
149,775 
Operating expenses:
 
 
 
 
Selling, general and administrative expenses
21,569 
20,274 
63,909 
60,053 
Research, development and engineering costs, net
13,806 
13,240 
38,983 
41,325 
Other operating (income) expense, net
3,500 
15,313 
10,560 
23,981 
Total operating expenses
38,875 
48,827 
113,452 
125,359 
Operating income (loss)
17,002 
2,127 
48,476 
24,416 
Interest expense
1,515 
4,401 
9,948 
13,175 
Other (income) expense
(57)
(102)
907 
424 
Income before provision for income taxes
15,544 
(2,172)
37,621 
10,817 
Provision for income taxes
4,473 
5,389 
11,135 
10,060 
Net income (loss)
11,071 
(7,561)
26,486 
757 
Earnings per share:
 
 
 
 
Basic
$ 0.46 
$ (0.32)
$ 1.11 
$ 0.03 
Diluted
$ 0.44 
$ (0.32)
$ 1.06 
$ 0.03 
Weighted average shares outstanding:
 
 
 
 
Basic
24,047 
23,646 
23,904 
23,559 
Diluted
25,188 
23,646 
25,017 
23,924 
Comprehensive income (loss):
 
 
 
 
Net income (loss)
11,071 
(7,561)
26,486 
757 
Foreign currency translation gain (loss)
3,579 
1,005 
1,147 
(522)
Net change in cash flow hedges, net of tax
(403)
399 
(365)
924 
Defined benefit plan liability adjustment, net of tax
597 
Total other comprehensive income (loss)
3,176 
1,404 
1,379 
402 
Comprehensive income (loss)
$ 14,247 
$ (6,157)
$ 27,865 
$ 1,159 
Condensed Consolidated Statements of Cash Flows (Unaudited) (USD $)
In Thousands, unless otherwise specified
9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Cash flows from operating activities:
 
 
Net income (loss)
$ 26,486 
$ 757 
Adjustments to reconcile net income to net cash provided by operating activities:
 
 
Depreciation and amortization
26,658 
34,070 
Debt related amortization included in interest expense
6,171 
9,008 
Stock-based compensation
11,413 
9,007 
Other non-cash (gains) losses
184 
2,950 
Deferred income taxes
(31,197)
3,004 
Changes in operating assets and liabilities, net of acquisitions:
 
 
Accounts receivable
(9,901)
(22,795)
Inventories
(15,999)
(4,765)
Prepaid expenses and other current assets
1,010 
1,380 
Accounts payable
(7,220)
3,257 
Accrued expenses
(1,732)
(314)
Income taxes payable
10,202 
3,985 
Net cash provided by (used in) operating activities
16,075 
39,544 
Cash flows from investing activities:
 
 
Acquisition of property, plant and equipment
(14,953)
(33,645)
Proceeds from sale of orthopaedic product lines
3,228 
Net proceeds from sale (purchase) of cost and equity method investments, net
(1,928)
(1,653)
Acquisitions, net of cash acquired
(17,224)
Other investing activities
(194)
95 
Net cash provided by (used in) investing activities
(13,847)
(52,427)
Cash flows from financing activities:
 
 
Principal payments of long-term debt
(445,782)
(24,000)
Proceeds from issuance of long-term debt
425,000 
10,000 
Issuance of common stock
6,213 
1,056 
Payment of debt issuance costs
(2,697)
Other financing activities
(327)
(12)
Net cash provided by (used in) financing activities
(17,593)
(12,956)
Effect of foreign currency exchange rates on cash and cash equivalents
54 
174 
Net increase (decrease) in cash and cash equivalents
(15,311)
(25,665)
Cash and cash equivalents, beginning of period
20,284 
36,508 
Cash and cash equivalents, end of period
$ 4,973 
$ 10,843 
Condensed Consolidated Statement of Stockholders' Equity (Unaudited) (USD $)
In Thousands
Total
Common Stock
Additional Paid-In Capital
Treasury Stock
Retained Earnings
Accumulated Other Comprehensive Income (Loss)
Balance at Dec. 28, 2012
$ 480,860 
$ 24 
$ 320,618 
$ (452)
$ 147,723 
$ 12,947 
Balance, shares at Dec. 28, 2012
 
23,732 
 
(20)
 
 
Stock-based compensation
7,742 
 
7,742 
 
 
 
Net shares issued under stock incentive plans, shares
 
318 
 
(2)
 
 
Net shares issued under stock incentive plans
5,513 
 
5,654 
(141)
 
 
Income tax liability from stock options, restricted stock and restricted stock units
 
 
 
 
Shares contributed to 401(k), shares
 
91 
 
 
 
 
Shares contrbuted to 401(k)
2,477 
 
2,477 
 
 
 
Net income (loss)
26,486 
 
 
 
26,486 
 
Total other comprehensive income (loss)
1,379 
 
 
 
 
1,379 
Balance at Sep. 27, 2013
$ 524,457 
$ 24 
$ 336,491 
$ (593)
$ 174,209 
$ 14,326 
Balance, shares at Sep. 27, 2013
 
24,141 
 
(22)
 
 
Basis of Presentation
BASIS OF PRESENTATION

1. BASIS OF PRESENTATION

 

The accompanying unaudited condensed consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States of America for interim financial information (Accounting Standards Codification (“ASC”) 270, Interim Reporting) and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information necessary for a full presentation of financial position, results of operations, and cash flows in conformity with accounting principles generally accepted in the United States of America (“GAAP”). Operating results for interim periods are not necessarily indicative of results that may be expected for the fiscal year as a whole. In the opinion of management, the condensed consolidated financial statements reflect all adjustments (consisting of normal recurring adjustments) considered necessary for a fair presentation of the results of Greatbatch, Inc. and its wholly-owned subsidiary, Greatbatch Ltd. (collectively “Greatbatch” or the “Company”), for the periods presented. The preparation of financial statements in conformity with GAAP requires management to make estimates and assumptions that affect the reported amounts of assets, liabilities, sales, expenses, and related disclosures at the date of the financial statements and during the reporting period. Actual results could differ materially from these estimates. The December 28, 2012 condensed consolidated balance sheet data was derived from audited consolidated financial statements but does not include all disclosures required by GAAP. For further information, refer to the consolidated financial statements and notes included in the Company's Annual Report on Form 10-K for the year ended December 28, 2012. The Company utilizes a fifty-two, fifty-three week fiscal year ending on the Friday nearest December 31st. The third quarter and year-to-date periods of 2013 and 2012 each contained 13 weeks and 39 weeks, respectively, and ended on September 27, and September 28, respectively.

 

Acquisitions
ACQUISITIONS

2. ACQUISITIONS

NeuroNexus Technologies, Inc.

On February 16, 2012, the Company purchased all of the outstanding common stock of NeuroNexus Technologies, Inc. (“NeuroNexus”) headquartered in Ann Arbor, MI. NeuroNexus is an active implantable medical device design firm specializing in developing and commercializing neural interface technology, components and systems for neuroscience and clinical markets. NeuroNexus has an extensive intellectual property portfolio, core technologies and capabilities to support the development and manufacturing of neural interface devices across a wide range of applications including neuromodulation, sensing, optical stimulation and targeted drug delivery. The aggregate purchase price of NeuroNexus was $13.2 million. Total assets acquired from NeuroNexus were $14.6 million, of which $2.9 million were amortizing intangible assets and $8.9 million was allocated to goodwill.

 

This transaction was accounted for under the acquisition method of accounting. Accordingly, the operating results of NeuroNexus were included in the Company's Implantable Medical segment from the date of acquisition and the purchase price was allocated to the assets acquired and liabilities assumed based on their fair values as of the close of the acquisition, with the amount exceeding the fair value of net assets acquired being recorded as goodwill. The purchase price of NeuroNexus consisted of cash payments of $11.7 million and potential future payments of up to an additional $2 million. These future payments are contingent upon the achievement of certain financial and development-based milestones and had an estimated fair value of $1.5 million as of the acquisition date. The valuation of the assets acquired and liabilities assumed from NeuroNexus was finalized during the first quarter of 2013 and did not result in a material adjustment to the original valuation of net assets acquired, including goodwill.

Pro Forma Results (Unaudited)

The following unaudited pro forma information presents the consolidated results of operations of the Company and NeuroNexus as if that acquisition occurred as of the beginning of fiscal year 2012 (in thousands, except per share amounts):

    Three Months Ended Nine Months Ended
    September 27, September 28, September 27, September 28,
    2013 2012 2013 2012
               
 Sales$167,730 $161,340 $487,326 $487,431
 Net income (loss) 11,071  (7,561)  26,486  583
 Earnings (loss) per share:           
  Basic$0.46 $(0.32) $1.11 $0.02
  Diluted$0.44 $(0.32) $1.06 $0.02

The unaudited pro forma information presents the combined operating results of Greatbatch and NeuroNexus, with the results prior to the acquisition date adjusted to include the pro forma impact of the amortization of acquired intangible assets based on the purchase price allocations, the adjustment to interest expense reflecting the amount borrowed in connection with the acquisition at Greatbatch's interest rate, and the impact of income taxes on the pro forma adjustments utilizing the applicable statutory tax rate. The unaudited pro forma consolidated basic and diluted earnings (loss) per share calculations are based on the consolidated basic and diluted weighted average shares of Greatbatch.

 

The unaudited pro forma results are presented for illustrative purposes only and do not reflect the realization of potential cost savings, and any related integration costs. Certain cost savings may result from the acquisition; however, there can be no assurance that these cost savings will be achieved. These pro forma results do not purport to be indicative of the results that would have been obtained, or to be a projection of results that may be obtained in the future.

Supplemental Cash Flow Information
SUPPLEMENTAL CASH FLOW INFORMATION

3. SUPPLEMENTAL CASH FLOW INFORMATION

    Nine Months Ended
     September 27,  September 28,
 (in thousands) 2013  2012
 Noncash investing and financing activities:
  Common stock contributed to 401(k) Plan$2,477 $4,793
  Property, plant and equipment purchases included      
   in accounts payable 711  4,611
         
 Cash paid during the period for:     
  Interest$ 4,388 $ 3,250
  Income taxes  31,755   2,923
         
 Acquisition of noncash assets $ - $ 14,396
 Liabilities assumed  -  1,244
Inventories
INVENTORIES

4. INVENTORIES

 Inventories are comprised of the following (in thousands):
       
  As of
   September 27,  December 28,
   2013  2012
 Raw materials$ 67,515 $ 58,204
 Work-in-process  38,321   30,022
 Finished goods  16,987   18,386
 Total$ 122,823 $ 106,612
Intangible Assets
INTANGIBLE ASSETS

5. INTANGIBLE ASSETS

 Amortizing intangible assets are comprised of the following (in thousands):
              
 AtSeptember 27, 2013 Gross Carrying Amount  Accumulated Amortization  Foreign Currency Translation  Net Carrying Amount
 Technology and patents$ 95,576 $ (68,427) $ 3,129 $ 30,278
 Customer lists  68,257   (22,076)   207   46,388
 Other  4,434   (4,385)   803   852
 Total amortizing intangible assets$ 168,267 $ (94,888) $ 4,139 $ 77,518
              
 AtDecember 28, 2012           
 Technology and patents$ 95,576 $ (61,659) $ 1,932 $ 35,849
 Customer lists  68,257   (18,929)   1,270   50,598
 Other  4,434   (4,341)   805   898
 Total amortizing intangible assets$ 168,267 $ (84,929) $ 4,007 $ 87,345

 Aggregate intangible asset amortization expense is comprised of the following (in thousands):
             
  Three Months Ended Nine Months Ended
  September 27, September 28, September 27, September 28,
  2013 2012 2013 2012
 Cost of sales$ 1,668 $ 1,863 $ 5,207 $ 5,658
 Selling, general and administrative expenses  1,446   1,573   4,343   4,713
 Research, development and engineering costs, net  137   136   409   409
 Total intangible asset amortization expense$ 3,251 $ 3,572 $ 9,959 $ 10,780

 Estimated future intangible asset amortization expense based on the current carrying value is as follows (in thousands):
      
   Estimated 
   Amortization 
   Expense 
 Remainder of2013$ 3,207 
 2014  13,437 
 2015  12,386 
 2016  10,092 
 2017  8,969 
 Thereafter  29,427 
 Total estimated amortization expense$ 77,518 

 Indefinite-lived intangible assets are comprised of the following (in thousands):
           
    Trademarks and Tradenames  IPR&D  Total
 AtDecember 28, 2012$20,288 $540 $20,828
 Indefinite-lived asset write-off  -  (426)  (426)
 AtSeptember 27, 2013$ 20,288 $ 114 $ 20,402
           
 The change in goodwill is as follows (in thousands):
           
    Implantable Medical  Electrochem  Total
 AtDecember 28, 2012$ 307,201 $ 41,834 $ 349,035
 Goodwill disposed (Note 9)  (2,771)   -   (2,771)
 Foreign currency translation  350   -   350
 AtSeptember 27, 2013$ 304,780 $ 41,834 $ 346,614
Debt
DEBT

6. DEBT

 Long-term debt is comprised of the following (in thousands):
   As of
    September 27,  December 28,
    2013  2012
 Revolving line of credit$ 10,000 $ 33,000
 Variable rate term loan  200,000   -
 2.25% convertible subordinated notes  -   197,782
 Unamortized discount  -   (5,368)
  Total long-term debt$ 210,000 $ 225,414

Credit Facility In September 2013, the Company amended and extended its credit facility (the “Credit Facility”). The new Credit Facility provides a $300 million revolving credit facility (the “Revolving Credit Facility”), a $200 million term loan (the “Term Loan”), a $15 million letter of credit subfacility, and a $15 million swingline subfacility. The Credit Facility can be increased by $200 million upon the Company's request and approval by the lenders. The Revolving Credit Facility has a maturity date of September 20, 2018, which may be extended to September 20, 2019 upon notice by the Company and subject to certain conditions. The principal of the Term Loan is payable in quarterly installments as specified in the Credit Facility until its maturity date of September 20, 2019 when the unpaid balance is due in full.

 

The Credit Facility is secured by the Company's non-realty assets including cash, accounts receivable and inventories. Interest rates on the revolving and term loans under the Credit Facility are, at the Company's option either at: (i) the prime rate plus the applicable margin, which ranges between 0.0% and 0.75%, based on the Company's total leverage ratio or (ii) the applicable LIBOR rate plus the applicable margin, which ranges between 1.375% and 2.75%, based on the Company's total leverage ratio. Loans under the swingline subfacility will bear interest at the prime rate plus the applicable margin, which ranges between 0.0% and 0.75%, based on the Company's total leverage ratio. The Company is also required to pay a commitment fee, which varies between 0.175% and 0.25% depending on the Company's total leverage ratio.

 

The Credit Facility contains limitations on the incurrence of indebtedness, liens and licensing of intellectual property, investments and certain payments. The Credit Facility permits the Company to engage in the following activities up to an aggregate amount of $300 million: 1) engage in permitted acquisitions in the aggregate not to exceed $250 million; 2) make other investments in the aggregate not to exceed $100 million; 3) make stock repurchases and declare dividends not to exceed $150 million in the aggregate; and 4) make investments in foreign subsidiaries not to exceed $20 million in the aggregate. At any time that the total leverage ratio of the Company for the two most recently ended fiscal quarters is less than 2.75 to 1.0, the Company may make an election to reset each of the amounts specified above. Additionally, these limitations can be waived upon the Company's request and approval of a majority of the lenders. As of September 27, 2013, the Company had available to it 100% of the above limits except for the aggregate limit and other investments limit which are now $299 million and $99 million, respectively.

The Credit Facility requires the Company to maintain a rolling four quarter ratio of adjusted EBITDA to interest expense of at least 3.0 to 1.0, and a total leverage ratio of not greater than 4.5 to 1.0 and a total leverage ratio not greater than 4.25 to 1.0 after January 2, 2016. The calculation of adjusted EBITDA and total leverage ratio excludes non-cash charges, extraordinary, unusual, or non-recurring expenses or losses, non-cash stock-based compensation, and non-recurring expenses or charges incurred in connection with permitted acquisitions. As of September 27, 2013, the Company was in compliance with all covenants under the Credit Facility.

 

The Credit Facility contains customary events of default. Upon the occurrence and during the continuance of an event of default, a majority of the lenders may declare the outstanding advances and all other obligations under the Credit Facility immediately due and payable.

 

As of September 27, 2013, the weighted average interest rate on borrowings under the Credit Facility, which does not take into account the impact of the Company's interest rate swap, was 1.81%. As of September 27, 2013, the Company had $290 million of borrowing capacity available under the Credit Facility. This borrowing capacity may vary from period to period based upon the debt and EBITDA levels of the Company, which impacts the covenant calculations described above.

 

Interest Rate Swap – From time to time, the Company enters into interest rate swap agreements in order to hedge against potential changes in cash flows on the outstanding borrowings on the Credit Facility. The variable rate received on the interest rate swaps and the variable rate paid on the debt have the same rate of interest, excluding the credit spread, and resets and pays interest on the same date. During 2012, the Company entered into a three-year $150 million interest rate swap, which amortizes $50 million per year. This swap was entered into in order to hedge against potential changes in cash flows on the outstanding Credit Facility borrowings, which are also indexed to the one-month LIBOR rate. This swap is being accounted for as a cash flow hedge. Information regarding the Company's outstanding interest rate swap as of September 27, 2013 is as follows (dollars in thousands):

             Current Fair  
          Pay Receive  Value Balance
  Type of Notional Start End Fixed Floating Sept. 27, Sheet
Instrument Hedge Amount Date Date Rate Rate 2013 Location
Interest rate swap Cash flow $150,000 Feb-13 Feb-16 0.573%  0.180% $(400) Other Long-Term Liabilities

The estimated fair value of the interest rate swap agreement represents the amount the Company expects to receive (pay) to terminate the contract. No portion of the change in fair value of the Company's interest rate swap during the nine months ended September 27, 2013 was considered ineffective. The amount recorded as Interest Expense during the three and nine months ended September 27, 2013 related to the Company's interest rate swap was $0.1 million and $0.3 million, respectively.

Convertible Subordinated Notes – In March 2007, the Company issued $197.8 million of convertible subordinated notes (“CSN”) at a 5% discount. CSN accrued interest at 2.25% per annum. The effective interest rate of CSN, which took into consideration the amortization of the discount and deferred fees related to the issuance of these notes, was 8.5%. On February 20, 2013, the Company redeemed all outstanding CSN.

 The contractual interest and discount amortization for CSN were as follows (in thousands):
             
  Three Months Ended Nine Months Ended
  September 27, September 28, September 27, September 28,
  2013 2012 2013 2012
 Contractual interest$ - $ 1,113 $ 634 $ 3,338
 Discount amortization  -   2,781   5,368   8,205

The expected future minimum principal payments under the Credit Facility as of September 27, 2013 is as follows (in thousands):
        
 Remainder of 2013  $2,500 
 2014    10,000 
 2015    11,250 
 2016    16,250 
 2017    20,000 
 Thereafter    150,000 
 Total   $210,000 

The Company has the ability and intent to use availability under the Revolving Credit Facility to fund principal payments on the Term Loan.

 

Deferred Financing Fees - The change in deferred financing fees is as follows (in thousands):

 AtDecember 28, 2012$2,056
 Financing costs deferred 2,697
 Write-off during the period (156)
 Amortization during the period (648)
 AtSeptember 27, 2013$3,949
Defined Benefit Plans
DEFINED BENEFIT PLANS

7. DEFINED BENEFIT PLANS

 

The Company is required to provide its employees located in Switzerland, Mexico and France certain statutorily mandated defined benefits. Under these plans, benefits accrue to employees based upon years of service, position, age and compensation. The defined benefit plan provided to employees located in Switzerland is a funded contributory plan while the plans that provide benefits to employees located in Mexico and France are unfunded and noncontributory. The liability and corresponding expense related to these benefit plans is based on actuarial computations of current and future benefits for employees.

 

During 2012, the Company transferred manufacturing and development operations performed at its facilities in Switzerland into other existing facilities. As a result, the Company curtailed its defined benefit plan provided to employees at those Swiss facilities during the third quarter of 2012. In accordance with ASC 715, the gain recognized in connection with this curtailment is realized as the related employees are terminated. As nearly all of the Swiss pension liability is expected to be paid in 2013, the Company moved all Swiss pension plan assets into cash accounts during 2012. Swiss plan assets are expected to be sufficient to cover plan liabilities. During 2013, the Company settled approximately $7.7 million of its defined benefit obligation.

 The change in net defined benefit plan liability is as follows (in thousands):
     
 AtDecember 28, 2012$3,946
 Service cost 227
 Interest cost 144
 Curtailment  (1,581)
 Actuarial gain (171)
 Benefit payments (125)
 Foreign currency translation 14
 AtSeptember 27, 2013$2,454

 Amounts recognized in Accumulated Other Comprehensive Income are as follows (in thousands):
         
      Nine Months Ended 
      September 27, 2013 
 Net gain occurring during the period$ (171) 
 Amortization of losses  (581) 
 Prior service cost  155 
 Pre-tax adjustment  (597) 
 Taxes  - 
 Net gain $ (597) 

 Net defined benefit cost (income) is comprised of the following (in thousands):
             
  Three Months Ended Nine Months Ended
  September 27, September 28, September 27, September 28,
  2013 2012 2013 2012
 Service cost$ 76 $ 272 $ 227 $ 835
 Interest cost  41   98   144   305
 Curtailment gain (Other Operating Expenses, Net)  -   -   (1,150)   -
 Amortization of net loss   -   30   -   92
 Expected return on plan assets  -   (103)   -   (318)
 Net defined benefit (income) cost$ 117 $ 297 $ (779) $ 914
Stock-Based Compensation
STOCK-BASED COMPENSATION

8. STOCK-BASED COMPENSATION

 The components and classification of stock-based compensation expense were as follows (in thousands):
             
  Three Months Ended Nine Months Ended
  September 27, September 28, September 27, September 28,
   2013  2012  2013  2012
 Stock options$ 1,374 $ 671 $ 2,784 $ 2,038
 Restricted stock and units  2,013   1,523   4,958   4,559
 401(k) stock contribution  679   1,280   3,671   2,410
 Total stock-based compensation expense$ 4,066 $ 3,474 $ 11,413 $ 9,007
             
 Cost of sales$ 1,117 $ 1,119 $ 3,246 $ 2,486
 Selling, general and administrative  1,598   2,006   6,052   5,732
 Research, development and engineering  215   349   979   789
 2013 operating unit realignment modification expense - Other Operating Expenses, Net (Note 9)  1,136   -   1,136   -
 Total stock-based compensation expense$ 4,066 $ 3,474 $ 11,413 $ 9,007

 The weighted average fair value and assumptions used to value options granted are as follows:
  Nine Months Ended
   September 27,  September 28,
   2013  2012
 Weighted average fair value$ 8.38 $ 8.20
 Risk-free interest rate 0.73%  0.83%
 Expected volatility 39%  40%
 Expected life (in years)  5   5
 Expected dividend yield 0%  0%

 The following table summarizes time-vested stock option activity:
      Number of Time-Vested Stock Options  Weighted Average Exercise Price  Weighted Average Remaining Contractual Life (In Years)  Aggregate Intrinsic Value (In Millions)
 Outstanding atDecember 28, 2012  1,775,847 $ 23.17      
  Granted  372,676   23.33      
  Exercised  (215,200)   22.87      
  Forfeited or expired  (69,467)   26.20      
 Outstanding atSeptember 27, 2013  1,863,856 $ 23.13   6.2 $ 19.9
 Exercisable atSeptember 27, 2013  1,287,345 $ 23.17   5.0 $ 13.7

 The following table summarizes performance-vested stock option activity:
      Number of Performance-Vested Stock Options  Weighted Average Exercise Price  Weighted Average Remaining Contractual Life (In Years)  Aggregate Intrinsic Value (In Millions)
 Outstanding atDecember 28, 2012  284,925 $ 23.26      
  Granted 0  0      
  Exercised (55,571)   23.21      
  Forfeited or expired  -   -      
 Outstanding atSeptember 27, 2013  229,354 $ 23.27  3.6 $2.4
 Exercisable atSeptember 27, 2013  229,354 $ 23.27  3.6 $2.4

 The following table summarizes time-vested restricted stock and unit activity:
      Time-Vested Activity  Weighted Average Fair Value
 Nonvested atDecember 28, 2012  80,269 $ 23.48
  Granted  63,022   25.85
  Vested  (30,592)   22.46
  Forfeited  (4,463)   21.65
 Nonvested atSeptember 27, 2013  108,236 $ 25.23

 The following table summarizes performance-vested restricted stock and unit activity:
      Performance-Vested Activity  Weighted Average Fair Value
 Nonvested atDecember 28, 2012  782,446 $ 16.02
  Granted  318,169   15.86
  Vested  (49,139)   14.68
  Forfeited  (240,312)   14.94
 Nonvested atSeptember 27, 2013  811,164 $ 16.36
Other Operating (Income) Expense, Net
OTHER OPERATING (INCOME) EXPENSE NET

9. OTHER OPERATING EXPENSES, NET

 Other Operating Expenses, Net is comprised of the following (in thousands):
             
  Three Months Ended Nine Months Ended
  September 27, September 28, September 27, September 28,
   2013  2012  2013  2012
 2013 operating unit realignment$2,214 $ - $3,066 $ -
 Orthopaedic facility optimization 1,420   12,452  6,723   14,774
 Medical device facility optimization 52   388  282   1,282
 ERP system upgrade (121)   1,938  264   4,745
 Acquisition and integration (income) costs (522)   232  (340)   1,287
 Asset dispositions, severance and other 457   303  565   1,893
  $3,500 $15,313 $10,560 $23,981

2013 operating unit realignment. In June 2013, the Company initiated a plan to realign its operating structure in order to optimize its continued focus on profitable growth. As part of this initiative, the sales and marketing and operations groups of its Implantable Medical and Electrochem segments were combined into one sales and marketing and one operations group serving the entire Company. Total restructuring charges expected to be incurred in connection with this realignment is between $6.2 million and $7.0 million, of which $3.1 million has been incurred to date. Expenses related to this initiative will be recorded within the applicable segment and corporate cost centers that the expenditures relate to and include the following:

 

  • Severance and retention: $5.0 million - $5.2 million; and
  • Other: $1.2 million – $1.8 million.

 

Other costs primarily consist of relocation, recruitment and travel expenditures.

The change in accrued liabilities related to the 2013 operating unit realignment is as follows (in thousands):
   Severance and Retention  Other  Total
AtDecember 28, 2012$0 $0 $0
Restructuring charges  2,153   913   3,066
Non-cash settlement (modification expense - Note 8)  (1,136)   -   (1,136)
Cash payments (391)  (463)  (854)
AtSeptember 27, 2013$626 $450 $ 1,076

Orthopaedic facility optimization. In 2010, the Company began updating its Indianapolis, IN facility to streamline operations, consolidate two buildings, increase capacity, further expand capabilities and reduce dependence on outside suppliers. This initiative was completed in 2011.

       

In 2011, the Company began construction on an orthopaedic manufacturing facility in Fort Wayne, IN and transferred the manufacturing operations being performed at its Columbia City, IN facility into this new facility. This initiative was completed in 2012.

 

During 2012, the Company transferred manufacturing and development operations performed at its facilities in Orvin and Corgemont, Switzerland into existing facilities in Fort Wayne, IN and Tijuana, Mexico. In connection with this consolidation, in 2012, the Company entered into an agreement to sell assets related to certain non-core Swiss orthopaedic product lines to an independent third party including inventory, machinery, equipment, customer lists and technology related to these product lines. As these product lines were considered a business, goodwill was allocated to the transaction (See Note 5). As these product lines did not have cash flows that were clearly distinguishable, both operationally and for financial reporting purposes, from the rest of the Company, they were not considered discontinued operations. This transaction closed in the first quarter of 2013 and no additional loss on sale was recognized. During 2013, the Company received payments totaling $3.2 million in connection with this transaction and the third party assumed $2.4 million of severance liabilities.

 

The total capital investment expected for these initiatives is between $25 million and $30 million, of which $22.0 million has been expended to date. Total expense expected to be incurred for these initiatives is between $40 million and $41 million, of which $39.9 million has been incurred to date. All expenses will be recorded within the Implantable Medical segment and are expected to include the following:

 

  • Severance and retention: approximately $11 million;
  • Accelerated depreciation and asset write-offs: approximately $15 million; and
  • Other: $14 million - $15 million.

 

Other costs include production inefficiencies, moving, revalidation, personnel, training and travel costs associated with these consolidation projects.

The change in accrued liabilities related to the orthopaedic facility optimization is as follows (in thousands):
             
  Severance and Retention Accelerated Depreciation/Asset Write-offs Other Total
AtDecember 28, 2012$9,567 $ - $ - $9,567
Restructuring charges 544  192   5,987   6,723
Write-offs  -  (192)   -  (192)
Liability assumed by third party (2,398)   -   -  (2,398)
Cash payments (6,978)   -  (5,622)  (12,600)
AtSeptember 27, 2013$735 $ - $ 365 $1,100

Medical device facility optimization. Near the end of 2011, the Company initiated plans to upgrade and expand its manufacturing infrastructure in order to support its medical device strategy. This includes the transfer of certain product lines to create additional capacity for the manufacture of medical devices, expansion of two existing facilities, as well as the purchase of equipment to enable the production of medical devices. These initiatives are expected to be completed over the next year. Total capital investment under these initiatives is expected to be between $15 million and $20 million of which approximately $12.4 million has been expended to date. Total expenses expected to be incurred on these projects is between $2.0 million and $3.0 million, of which $1.8 million has been incurred to date. All expenses will be recorded within the Implantable Medical segment and are expected to include the following:

 

  • Production inefficiencies, moving and revalidation: $0.5 million - $1.0 million;
  • Personnel: $1.0 million - $1.5 million; and
  • Other: approximately $1.0 million.

The change in accrued liabilities related to the medical device facility optimization is as follows (in thousands):
             
   Production Inefficiencies, Moving and Revalidation  Personnel  Other  Total
AtDecember 28, 2012$0 $0 $0 $0
Restructuring charges  19   2   261   282
Cash payments (19)  (2)  (261)  (282)
AtSeptember 27, 2013$0 $0 $0 $0

ERP system upgrade. In 2011, the Company initiated plans to upgrade its existing global ERP system. This initiative is expected to be completed over the next six months. Total capital investment under this initiative is expected to be between $4.5 million to $5 million of which approximately $4.3 million has been expended to date. Total expenses expected to be incurred on this initiative is between $6 million to $7 million, of which $5.3 million has been incurred to date. Expenses related to this initiative will be recorded within the applicable segment and corporate cost centers that the expenditures relate to and include the following:

 

  • Training and consulting costs: $4 million - $4.5 million; and
  • Accelerated depreciation and asset write-offs: $2 million – $2.5 million.

 

The change in accrued liabilities related to the ERP system upgrade is as follows (in thousands):
          
   Training & Consulting Costs  Accelerated Depreciation/ Asset Write-offs  Total
AtDecember 28, 2012$169 $0 $169
Charges  264   -  264
Cash payments (433)  0  (433)
AtSeptember 27, 2013$0 $0 $0

Acquisition and integration (income) costs. During 2013 and 2012, the Company incurred costs (income) related to the integration of Micro Power Electronics, Inc. and NeuroNexus, which were acquired in December 2011 and February 2012, respectively. These expenses were primarily for retention bonuses, travel costs in connection with integration efforts, training, severance, and the change in fair value of the contingent consideration recorded in connection with these acquisitions.

 

Asset dispositions, severance and other. During 2013 and 2012, the Company recorded (gains) losses in connection with various asset disposals and/or write-down's. Additionally, during the second quarter of 2012, the Company incurred $1.2 million of costs related to the relocation of its global headquarters to Frisco, Texas.

Income Taxes
INCOME TAXES

10. INCOME TAXES

 

The income tax provision for interim periods is determined using an estimate of the annual effective tax rate, adjusted for discrete items, if any, that are taken into account in the relevant period. Each quarter, the estimate of the annual effective tax rate is updated, and if the estimated effective tax rate changes, a cumulative adjustment is made. There is a potential for volatility of the effective tax rate due to several factors, including changes in the mix of the pre-tax income and the jurisdictions to which it relates, changes in tax laws and foreign tax holidays, business reorganizations, settlements with taxing authorities and foreign currency fluctuations.

 

As of September 27, 2013, the balance of unrecognized tax benefits is approximately $1.4 million. It is reasonably possible that a reduction of up to $0.1 million of the balance of unrecognized tax benefits may occur within the next twelve months as a result of potential audit settlements. Approximately $1.2 million of the balance of unrecognized tax benefits would favorably impact the effective tax rate, net of federal benefit on state issues, if recognized.

 

As a result of the repayment of CSN during the first quarter of 2013, the Company reclassified $30.4 million of Long-Term Deferred Income Taxes to Income Taxes Payable of which approximately $8.0 million was paid in the third quarter of 2013 and $19.6 million was paid in the first nine months of 2013.

Commitments And Contingencies
COMMITMENTS AND CONTINGENCIES

11. COMMITMENTS AND CONTINGENCIES

 

Litigation The Company is a party to various legal actions arising in the normal course of business. While the Company does not believe that the ultimate resolution of any such pending actions will have a material effect on its results of operations, financial position, or cash flows, litigation is subject to inherent uncertainties. If an unfavorable ruling were to occur, there exists the possibility of a material impact in the period in which the ruling occurs.

 

During 2012, Electrochem and several other unaffiliated parties were named as defendants in a personal injury and wrongful death action filed in the 113th Judicial District Court of Harris County, Texas. The complaint seeks damages alleging marketing defects and failure to warn, negligence and gross negligence relating to a product Electrochem manufactured and sold to a customer, one of the other named defendants, which, in turn, incorporated the Electrochem product into its own product which it sold to its customer, another named defendant. The cost of defense in this matter is the responsibility of Electrochem's customer. Electrochem also has product liability insurance coverage. Electrochem believes that it has meritorious defenses and it intends to vigorously defend the matter. Given the early stages of this action, the amount of loss or range of possible loss cannot be reasonably estimated at this time.

 

Product Warranties The Company generally warrants that its products will meet customer specifications and will be free from defects in materials and workmanship. The change in aggregate product warranty liability is as follows (in thousands):

 

 AtDecember 28, 2012$2,626
 Additions to warranty reserve 1,372
 Warranty claims paid (123)
 AtSeptember 27, 2013$3,875

Contractual ObligationsContractual obligations are defined as agreements that are enforceable and legally binding on the Company and that specify all significant terms, including: fixed or minimum obligations; fixed or minimum price provisions; and the approximate timing of the transaction. The Company's contractual obligations are normally fulfilled within short time horizons. The Company also enters into blanket orders with vendors that have preferred pricing and terms, however these orders are normally cancelable without penalty. As of September 27, 2013, the total contractual obligations of the Company are approximately $24.1 million and will primarily be funded by existing cash and cash equivalents, cash flow from operations, or the Credit Facility. The Company also enters into contracts for outsourced services; however, the obligations under these contracts were not significant and the contracts generally contain clauses allowing for cancellation without significant penalty.

 

Operating Leases – The Company is a party to various operating lease agreements for buildings, equipment and software. Estimated future operating lease expense is as follows (in thousands):

 Remainder of2013$ 1,400
 2014  5,123
 2015  4,522
 2016  3,826
 2017  1,424
 Thereafter  1,933
 Total estimated operating lease expense$ 18,228

Foreign Currency Contracts - The Company enters into forward contracts to purchase Mexican pesos in order to hedge the risk of peso-denominated payments associated with the operations at its Tijuana, Mexico facility. The impact to the Company's results of operations from these forward contracts was as follows (in thousands):

  Three Months Ended Nine Months Ended
  September 27, September 28, September 27, September 28,
  2013 2012 2013 2012
 Increase (reduction) in cost of sales$(346) $11 $(908) $(8)
 Ineffective portion of change in fair value 0  0  0  0

Instrument Type of Hedge  Aggregate Notional Amount Start Date End Date $/Peso Fair Value Balance Sheet Location
FX Contract Cash flow $ 1,500 Jan-13 Dec-13 0.0727$59 Current Assets
FX Contract Cash flow   1,500 Jan-13 Dec-13 0.0693 138 Current Assets
FX Contract Cash flow   7,700 Jan-14 Dec-14 0.0767 (239) Current Assets/ Other Long-Term Liabilities

Self-Insured Medical Plan The Company self-funds the medical insurance coverage provided to its U.S. based employees. The risk to the Company is being limited through the use of stop loss insurance, which has specific stop loss coverage per associate for claims in the year exceeding $225 thousand per associate with no annual maximum aggregate stop loss coverage. As of September 27, 2013, the Company has $1.9 million accrued related to the self-insurance of its medical plan, which is recorded in Accrued Expenses in the Condensed Consolidated Balance Sheet, and is primarily based upon claim history.

Earnings Per Share (Eps)
EARNINGS PER SHARE (EPS)

12. EARNINGS (LOSS) PER SHARE (“EPS”)

The following table illustrates the calculation of Basic and Diluted EPS (in thousands, except per share amounts):
              
   Three Months Ended Nine Months Ended
   September 27, September 28, September 27, September 28,
   2013 2012 2013 2012
Numerator for basic and diluted EPS:      
 Net income (loss) $ 11,071 $ (7,561) $ 26,486 $ 757
              
Denominator for basic EPS:         
 Weighted average shares outstanding  24,047   23,646   23,904   23,559
Effect of dilutive securities:         
 Stock options, restricted stock and restricted stock units  1,141   -   1,113   365
Denominator for diluted EPS  25,188   23,646   25,017   23,924
Basic EPS$0.46 $(0.32) $1.11 $0.03
Diluted EPS$0.44 $(0.32) $1.06 $0.03

 The diluted weighted average share calculations do not include the following securities, which are not dilutive to the EPS calculations or the performance criteria have not been met:
    Three Months Ended Nine Months Ended
    September 27, September 28, September 27, September 28,
    2013 2012 2013 2012
 Time-vested stock options, restricted        
  stock and restricted stock units43,000 2,223,000 59,000 1,237,000
 Performance-vested stock options        
  and restricted stock units 27,000 781,000  26,000 692,000

For the 2013 and 2012 periods, no shares related to CSN were included in the diluted EPS calculations as the average share price of the Company's common stock for those periods did not exceed CSN's conversion price per share.

Accumulated Other Comprehensive Income
ACCUMULATED OTHER COMPREHENSIVE INCOME

13. ACCUMULATED OTHER COMPREHENSIVE INCOME

 

Accumulated Other Comprehensive Income for the quarter and year to date periods are as follows (in thousands):
Three Month PeriodDefined Benefit Plan Liability Cash Flow Hedges Foreign Currency Translation Adjustment Total Pre-Tax Amount Tax Net-of-Tax Amount
AtJune 28, 2013$ (365) $ 178 $ 10,999 $ 10,812 $ 338 $ 11,150
Unrealized loss on cash flow hedges  -   (419)   -   (419)   147   (272)
Realized gain on foreign currency hedges  -   (346)   -   (346)   121   (225)
Realized loss on interest rate swap hedges  -   145   -   145   (51)   94
Foreign currency translation gain  -   -   3,579   3,579  0   3,579
AtSeptember 27, 2013$(365) $ (442) $ 14,578 $ 13,771 $ 555 $ 14,326

Nine Month PeriodDefined Benefit Plan Liability Cash Flow Hedges Foreign Currency Translation Adjustment Total Pre-Tax Amount Tax Net-of-Tax Amount
AtDecember 28, 2012$ (962) $ 120 $ 13,431 $ 12,589 $ 358 $ 12,947
Unrealized gain on cash flow hedges  -   2   -   2   (1)   1
Realized gain on foreign currency hedges  -   (908)   -   (908)   318   (590)
Realized loss on interest rate swap hedges  -   344   -   344   (120)   224
Net defined benefit plan gain (Note 7)  597   -   -   597   -   597
Foreign currency translation gain  -   -   1,147   1,147   -   1,147
AtSeptember 27, 2013$(365) $ (442) $ 14,578 $ 13,771 $ 555 $ 14,326

The realized (gain) loss relating to the Company's foreign currency and interest rate swap hedges was reclassified from Accumulated Other Comprehensive Income and included in Cost of Sales and Interest Expense, respectively, in the Condensed Consolidated Statements of Operations.

Fair Value Measurements
FAIR VALUE MEASUREMENTS

14. FAIR VALUE MEASUREMENTS

 

Assets and Liabilities Measured at Fair Value on a Recurring Basis

 

Fair value measurement standards apply to certain financial assets and liabilities that are measured at fair value on a recurring basis (each reporting period). For the Company, these financial assets and liabilities include its derivative instruments and accrued contingent consideration. The Company does not have any nonfinancial assets or liabilities that are measured at fair value on a recurring basis.

 

Foreign currency contracts - The fair value of foreign currency contracts are determined through the use of cash flow models that utilize observable market data inputs to estimate fair value. These observable market data inputs include foreign exchange rate and credit spread curves. In addition to the above, the Company receives fair value estimates from the foreign currency contract counterparty to verify the reasonableness of the Company's estimates. The Company's foreign currency contracts are categorized in Level 2 of the fair value hierarchy. The fair value of the Company's foreign currency contracts will be realized as Cost of Sales as the inventory, which the contracts are hedging the cash flows to produce, is sold, of which approximately $0.04 million is expected to be realized within the next twelve months.

 

Interest rate swap - The fair value of the Company's interest rate swap outstanding at September 27, 2013 was determined through the use of a cash flow model that utilizes observable market data inputs. These observable market data inputs include LIBOR, swap rates, and credit spread curves. In addition to the above, the Company received a fair value estimate from the interest rate swap counterparty to verify the reasonableness of the Company's estimate. This fair value calculation was categorized in Level 2 of the fair value hierarchy. The fair value of the Company's interest rate swap will be realized as Interest Expense as interest on the Company's Credit Facility is accrued.

 

Accrued contingent considerationIn circumstances where an acquisition involves a contingent consideration arrangement, the Company recognizes a liability equal to the fair value of the contingent payments it expects to make as of the acquisition date. The Company re-measures this liability each reporting period and records changes in the fair value through Other Operating Expenses, Net. Increases or decreases in the fair value of the contingent consideration liability can result from changes in discount periods and rates, as well as changes in the timing, amount of, or the likelihood of achieving the applicable milestones.

 

The fair value of accrued contingent consideration recorded by the Company represents the estimated fair value of the contingent consideration the Company expects to pay to the former shareholders of NeuroNexus based upon the achievement of certain financial and development-based milestones. The fair value of the contingent consideration liability was estimated by discounting to present value, the probability weighted contingent payments expected to be made. The maximum amount of future contingent consideration (undiscounted) that the Company could be required to pay is $2.0 million. The Company's accrued contingent consideration is categorized in Level 3 of the fair value hierarchy. Changes in accrued contingent consideration were as follows (in thousands):

 

 AtDecember 28, 2012$1,530
 Fair value adjustments (430)
 AtSeptember 27, 2013$1,100

The recurring Level 3 fair value measurements of the Company's contingent consideration liability include the following significant unobservable inputs (dollars in thousands):

   Fair       
 Contingent Value at       
 Consideration September 27, Valuation Unobservable
 Liability 2013 Technique Inputs
 Financial milestones $470 Discounted cash flow Discount rate  12%
        Projected year    
        of payment  2014
        Probability weighted payment amount $500
            
 Development milestones  630 Discounted cash flow Discount rate  20%
        Projected year    
        of payment  2016
        Probability weighted payment amount $1,000

The following table provides information regarding assets and liabilities recorded at fair value on a recurring basis in the Condensed Consolidated Balance Sheet (in thousands):
              
   Fair Value Measurements Using
       Quoted      
       Prices in  Significant   
       Active Markets  Other  Significant
    At  for Identical  Observable  Unobservable
    September 27,  Assets  Inputs  Inputs
Description  2013  (Level 1)  (Level 2)  (Level 3)
Assets            
Foreign currency contracts (Note 11) $ 37 $0 $ 37 $0
              
Liabilities            
Interest rate swap (Note 6) $ 400 $0 $ 400 $0
Foreign currency contracts (Note 11)   79  0   79  0
Accrued contingent consideration   1,100  0  0  1,100

Assets and Liabilities Measured at Fair Value on a Nonrecurring Basis

 

Fair value standards also apply to certain nonfinancial assets and liabilities that are measured at fair value on a nonrecurring basis. As of September 27, 2013, the fair value of the Company's variable rate Long-Term Debt approximates its carrying value. A summary of the valuation methodologies for the Company's assets and liabilities measured on a nonrecurring basis is as follows:

 

Long-lived assets - The Company reviews the carrying amount of its long-lived assets to be held and used, other than goodwill and indefinite-lived intangible assets, for potential impairment whenever certain indicators are present such as: a significant decrease in the market price of the asset or asset group; a significant change in the extent or manner in which the long-lived asset or asset group is being used or in its physical condition; a significant change in legal factors or in the business climate that could affect the value of the long-lived asset or asset group, including an action or assessment by a regulator; an accumulation of costs significantly in excess of the amount originally expected for the acquisition or construction of the asset; a current-period operating or cash flow loss combined with a history of operating or cash flow losses or a projection or forecast that demonstrates continuing losses associated with the use of the long-lived asset or asset group; or a current expectation that it is more likely than not the long-lived asset or asset group will be sold or otherwise disposed of significantly before the end of its previously estimated useful life. The term more likely than not refers to a level of likelihood that is more than 50 percent.

 

If an indicator is present, potential recoverability is measured by comparing the carrying amount of the long-lived asset or asset group to its related total future undiscounted cash flows. If the carrying value is not recoverable, the asset or asset group is considered to be impaired. Impairment is measured by comparing the asset or asset group's carrying amount to its fair value, which is determined by using independent appraisals or discounted cash flow models. The discounted cash flow model requires inputs such as a risk-adjusted discount rate, terminal values, operating budgets, long-term strategic plans and remaining useful lives of the asset or asset group. If the carrying value of the long-lived asset or asset group exceeds the fair value, the carrying value is written down to the fair value in the period identified. The Company did not record any impairment charge related to its long-lived assets, other than goodwill and indefinite-lived intangible assets, during the first nine months of 2013. During the first nine months of 2012, the Company recorded an impairment charge to Other Operating Expenses, Net of $0.3 million relating to the write-off of a definite-lived intangible asset.

 

Goodwill and indefinite-lived intangible assets The Company assess the impairment of goodwill and other indefinite-lived intangible assets on the last day of each fiscal year, or more frequently if certain indicators are present as described above under long-lived assets. The Company assesses goodwill for impairment by comparing the fair value of its reporting units to their carrying amounts. If the fair value of a reporting unit is less than its carrying value, an impairment loss is recorded to the extent that the implied fair value of the goodwill within the reporting unit is less than its carrying value. Fair values for reporting units are determined based on discounted cash flow models and market multiples. The discounted cash flow model requires inputs such as a risk-adjusted discount rate, terminal values, operating budgets, and long-term strategic plans. The fair value from the discounted cash flow model is then combined, based on certain weightings, with market multiples in order to determine the fair value of the reporting unit. These market multiples include revenue multiples and multiples of earnings before interest, taxes, depreciation and amortization.

 

Indefinite-lived intangible assets are assessed for impairment by comparing the fair value of the intangible asset to its carrying value. If the carrying value of the indefinite-lived intangible asset exceeds the fair value, the carrying value is written down to the fair value in the period identified. The fair value of indefinite-lived intangible assets is determined by using a discounted cash flow model. The discounted cash flow model requires inputs such as a risk-adjusted discount rate, royalty rates, operating budgets, and long-term strategic plans.

 

The Company recorded impairment charges in Other Operating Expenses, Net related to its indefinite-lived intangible assets, excluding goodwill, of $0.4 million and $0 during the first nine months of 2013 and 2012, respectively. No impairment loss was recorded for goodwill during the first nine months of 2013 or 2012. Note 5 “Intangible Assets” contains additional information on the Company's intangible assets.

 

Cost and equity method investments - The Company holds investments in equity and other securities that are accounted for as either cost or equity method investments and are classified as Other Assets. The total carrying value of these investments is reviewed quarterly for changes in circumstance or the occurrence of events that suggest the Company's investment may not be recoverable. The fair value of cost or equity method investments is not adjusted if there are no identified events or changes in circumstances that may have a material effect on the fair value of the investments. Gains and losses realized on cost and equity method investments are recorded in Other (Income) Expense, Net, unless separately stated. The aggregate recorded amount of cost and equity method investments at September 27, 2013 and December 28, 2012 was $10.6 million and $9.1 million, respectively. The Company recorded losses related to its cost and equity method investments of $0.6 million and $0 during the first nine months of 2013 and 2012, respectively.

Business Segment, Geographic and Concentration Risk Information
BUSINESS SEGMENT, GEOGRAPHIC AND CONCENTRATION RISK INFORMATION

15. BUSINESS SEGMENT, GEOGRAPHIC AND CONCENTRATION RISK INFORMATION

 

The Company currently operates its business in two reportable segments – Implantable Medical and Electrochem. The Implantable Medical segment is comprised of Greatbatch Medical and QiG Group and designs and manufactures medical devices and components for the cardiac, neuromodulation, vascular and orthopaedic markets. The Implantable Medical segment offers complete medical devices including design, development, manufacturing, regulatory submission and supporting worldwide distribution, which is facilitated through the QiG Group and leverages the component technology of Greatbatch Medical. The devices designed and developed by the QiG Group are manufactured by Greatbatch Medical. The Implantable Medical segment also offers individual components for implantable medical devices as well as value-added assembly and design engineering services for its component products. Examples of these components include batteries, capacitors, filtered and un-filtered feedthroughs, machined components, enclosures, leads, introducers, catheters, as well as orthopaedic implants, instruments and cases and trays.

 

Electrochem is an industry leader in designing and manufacturing total power solutions for critical applications with market-leading OEMs, largely in the portable medical and energy space. Electrochem offers its customers components, consultation, design, development and testing for medical device applications, in high-value markets, including those that support the transition of delivery of health care from clinical to outpatient and home settings, as well as those that enhance the quality of life for an aging population. Examples of these devices include powered surgical tools, automated external defibrillators, portable ultrasound devices, portable oxygen concentrators, and ventilators, among others. Electrochem provides cell and battery pack configurations for rechargeable and non-rechargeable battery power systems, charging and docking stations, and power supplies, for devices where failure is not an option.

 

As discussed further in Note 9 “Other Operating Expenses, Net,” in June 2013, the Company initiated a plan to realign its operating structure in order to optimize its continued focus on profitable growth. As part of this initiative, the sales and marketing and operations groups of its Implantable Medical and Electrochem segments were combined into one sales and marketing and one operations group serving the entire Company. As a result of this realignment initiative, which includes changing the management and reporting structure, the Company is re-evaluating its operating and reportable segments.

The Company defines segment income from operations as sales less cost of sales including amortization and expenses attributable to segment-specific selling, general, administrative, research, development, engineering and other operating activities. Segment income also includes a portion of non-segment specific selling, general, and administrative expenses based on allocations appropriate to the expense categories. The remaining unallocated operating and other expenses are primarily administrative corporate headquarters expenses and capital costs that are not allocated to reportable segments. Transactions between the two segments are not significant.

 

An analysis and reconciliation of the Company's business segment, product line and geographic information to the respective information in the Condensed Consolidated Financial Statements follows. Sales by geographic area are presented by allocating sales from external customers based on the location to which products are shipped (in thousands):

    Three Months Ended Nine Months Ended
    September 27, September 28, September 27, September 28,
 Sales:2013 2012 2013 2012
 Implantable Medical           
  Cardiac/Neuromodulation$ 86,980 $ 80,246 $ 242,161 $ 235,406
  Orthopaedic  30,079   27,173   92,043   91,079
  Vascular   12,279   13,674   35,152   37,791
   Total Implantable Medical  129,338   121,093   369,356   364,276
 Electrochem           
  Portable Medical  19,320   20,219   60,376   59,346
  Energy  13,625   13,054   39,025   41,024
  Other  5,447   6,974   18,569   22,345
   Total Electrochem  38,392   40,247   117,970   122,715
   Total sales$ 167,730 $ 161,340 $ 487,326 $ 486,991

    Three Months Ended Nine Months Ended
    September 27, September 28, September 27, September 28,
  2013 2012 2013 2012
 Segment income from operations:           
  Implantable Medical$ 19,074 $ 2,744 $ 50,057 $ 24,252
  Electrochem  2,216   5,350   12,860   16,020
 Total segment income from operations  21,290   8,094   62,917   40,272
 Unallocated operating expenses (4,288)  (5,967)  (14,441)  (15,856)
 Operating income as reported  17,002   2,127   48,476   24,416
 Unallocated other expense (1,458)  (4,299)  (10,855)  (13,599)
 Income (loss) before provision for income taxes$ 15,544 $ (2,172) $ 37,621 $ 10,817

    Three Months Ended Nine Months Ended
    September 27, September 28, September 27, September 28,
  2013 2012 2013 2012
 Sales by geographic area:
  United States$ 81,736 $ 82,522 $ 242,304 $ 249,306
 Non-Domestic locations:           
  Puerto Rico  31,936   31,320   87,592   81,541
  Belgium  14,947   11,346   49,895   41,737
  Rest of world  39,111   36,152   107,535   114,407
   Total sales$ 167,730 $ 161,340 $ 487,326 $ 486,991

 Three customers accounted for a significant portion of the Company’s sales as follows:
               
    Three Months Ended Nine Months Ended
    September 27, September 28, September 27, September 28,
  2013 2012 2013 2012
 Customer A 21%  19%  20%  19%
 Customer B 16%  18%  16%  15%
 Customer C 11%  10%  13%  10%
  Total 48%  47%  49%  44%

 Long-lived tangible assets by geographic area are as follows (in thousands):
  As of
   September 27,  December 28,
   2013  2012
 United States$ 117,393 $ 123,104
 Rest of world  30,038   27,789
 Total$ 147,431 $ 150,893
Impact of Recently Issued Accounting Standards
IMPACT OF RECENTLY ISSUED ACCOUNTING STANDARDS

16. IMPACT OF RECENTLY ISSUED ACCOUNTING STANDARDS

 

In the normal course of business, management evaluates all new accounting pronouncements issued by the Financial Accounting Standards Board (“FASB”), Securities and Exchange Commission, Emerging Issues Task Force, American Institute of Certified Public Accountants or other authoritative accounting bodies to determine the potential impact they may have on the Company's Condensed Consolidated Financial Statements. Based upon this review except as noted below, management does not expect any of the recently issued accounting pronouncements, which have not already been adopted, to have a material impact on the Company's Condensed Consolidated Financial Statements.

 

On February 5, 2013, the FASB issued Accounting Standards Update (“ASU”) 2013-02, “Comprehensive Income (Topic 220): Reporting of Amounts Reclassified Out of Accumulated Other Comprehensive Income.” This ASU added new disclosure requirements regarding the effect of significant amounts reclassified from each component of accumulated other comprehensive income (“AOCI”) based on its source and the income statement line items affected by the reclassification. This ASU gave companies the flexibility to present the information either in the notes or parenthetically on the face of the financial statements provided that all of the required information is presented in a single location. This ASU was effective prospectively for annual and interim reporting periods beginning after December 15, 2012. This ASU was adopted during the first quarter of 2013 and did not have a material impact on the Company's Condensed Consolidated Financial Statements as it only changed the disclosures surrounding AOCI.

 

In July 2012, the FASB issued ASU No. 2012-02, “Intangibles—Goodwill and Other (Topic 350): Testing Indefinite-Lived Intangible Assets for Impairment.” This ASU simplified the guidance for testing the decline in the realizable value (impairment) of indefinite-lived intangible assets other than goodwill. The amendment allowed an organization the option to first assess qualitative factors to determine whether it is necessary to perform the quantitative impairment test. An organization electing to perform a qualitative assessment is no longer required to calculate the fair value of an indefinite-lived intangible asset unless the organization determines, based on a qualitative assessment, that it is “more likely than not” that the asset is impaired. The amendments in this ASU were effective for annual and interim impairment tests performed for fiscal years beginning after September 15, 2012. This ASU did not have a material impact on the Company's Condensed Consolidated Financial Statements as it only impacted the timing of when the Company was required to perform the two-step impairment test of its indefinite-lived intangible assets other than goodwill.

 

In December 2011, the FASB issued ASU No. 2011-11 “Balance Sheet (Topic 210): Disclosures about Offsetting Assets and Liabilities.” This ASU requires companies to provide expanded disclosures about trading in financial instruments and related derivatives, and creates new disclosure requirements about the nature of an entity's rights of offset and related arrangements associated with its financial instruments and derivative instruments. The disclosure requirements are effective for annual reporting periods beginning on or after January 1, 2013, and interim periods therein, with retrospective application required. This ASU did not have a material impact on the Company's Condensed Consolidated Financial Statements as it only changes the disclosures surrounding the Company's offsetting assets and liabilities.

Accounting Policies (Policies)

The accompanying unaudited condensed consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States of America for interim financial information (Accounting Standards Codification (“ASC”) 270, Interim Reporting) and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information necessary for a full presentation of financial position, results of operations, and cash flows in conformity with accounting principles generally accepted in the United States of America (“GAAP”). Operating results for interim periods are not necessarily indicative of results that may be expected for the fiscal year as a whole. In the opinion of management, the condensed consolidated financial statements reflect all adjustments (consisting of normal recurring adjustments) considered necessary for a fair presentation of the results of Greatbatch, Inc. and its wholly-owned subsidiary, Greatbatch Ltd. (collectively “Greatbatch” or the “Company”), for the periods presented.

The December 28, 2012 condensed consolidated balance sheet data was derived from audited consolidated financial statements but does not include all disclosures required by GAAP. For further information, refer to the consolidated financial statements and notes included in the Company's Annual Report on Form 10-K for the year ended December 28, 2012.

The preparation of financial statements in conformity with GAAP requires management to make estimates and assumptions that affect the reported amounts of assets, liabilities, sales, expenses, and related disclosures at the date of the financial statements and during the reporting period. Actual results could differ materially from these estimates.

The Company utilizes a fifty-two, fifty-three week fiscal year ending on the Friday nearest December 31st. The third quarter and year-to-date periods of 2013 and 2012 each contained 13 weeks and 39 weeks, respectively, and ended on September 27, and September 28, respectively.

The income tax provision for interim periods is determined using an estimate of the annual effective tax rate, adjusted for discrete items, if any, that are taken into account in the relevant period. Each quarter, the estimate of the annual effective tax rate is updated, and if the estimated effective tax rate changes, a cumulative adjustment is made. There is a potential for volatility of the effective tax rate due to several factors, including changes in the mix of the pre-tax income and the jurisdictions to which it relates, changes in tax laws and foreign tax holidays, business reorganizations, settlements with taxing authorities and foreign currency fluctuations.

In circumstances where an acquisition involves a contingent consideration arrangement, the Company recognizes a liability equal to the fair value of the contingent payments it expects to make as of the acquisition date. The Company re-measures this liability each reporting period and records changes in the fair value through Other Operating Expenses, Net. Increases or decreases in the fair value of the contingent consideration liability can result from changes in discount periods and rates, as well as changes in the timing, amount of, or the likelihood of achieving the applicable milestones.

The Company reviews the carrying amount of its long-lived assets to be held and used, other than goodwill and indefinite-lived intangible assets, for potential impairment whenever certain indicators are present such as: a significant decrease in the market price of the asset or asset group; a significant change in the extent or manner in which the long-lived asset or asset group is being used or in its physical condition; a significant change in legal factors or in the business climate that could affect the value of the long-lived asset or asset group, including an action or assessment by a regulator; an accumulation of costs significantly in excess of the amount originally expected for the acquisition or construction of the asset; a current-period operating or cash flow loss combined with a history of operating or cash flow losses or a projection or forecast that demonstrates continuing losses associated with the use of the long-lived asset or asset group; or a current expectation that it is more likely than not the long-lived asset or asset group will be sold or otherwise disposed of significantly before the end of its previously estimated useful life. The term more likely than not refers to a level of likelihood that is more than 50 percent.

 

If an indicator is present, potential recoverability is measured by comparing the carrying amount of the long-lived asset or asset group to its related total future undiscounted cash flows. If the carrying value is not recoverable, the asset or asset group is considered to be impaired. Impairment is measured by comparing the asset or asset group's carrying amount to its fair value

The Company assess the impairment of goodwill and other indefinite-lived intangible assets on the last day of each fiscal year, or more frequently if certain indicators are present as described above under long-lived assets. The Company assesses goodwill for impairment by comparing the fair value of its reporting units to their carrying amounts. If the fair value of a reporting unit is less than its carrying value, an impairment loss is recorded to the extent that the implied fair value of the goodwill within the reporting unit is less than its carrying value.

Indefinite-lived intangible assets are assessed for impairment by comparing the fair value of the intangible asset to its carrying value. If the carrying value of the indefinite-lived intangible asset exceeds the fair value, the carrying value is written down to the fair value in the period identified.

The Company holds investments in equity and other securities that are accounted for as either cost or equity method investments and are classified as Other Assets. The total carrying value of these investments is reviewed quarterly for changes in circumstance or the occurrence of events that suggest the Company's investment may not be recoverable. The fair value of cost or equity method investments is not adjusted if there are no identified events or changes in circumstances that may have a material effect on the fair value of the investments.

Acquistions (Tables)
Business Acquisition, Pro Forma Information [Table Text Block]
    Three Months Ended Nine Months Ended
    September 27, September 28, September 27, September 28,
    2013 2012 2013 2012
               
 Sales$167,730 $161,340 $487,326 $487,431
 Net income (loss) 11,071  (7,561)  26,486  583
 Earnings (loss) per share:           
  Basic$0.46 $(0.32) $1.11 $0.02
  Diluted$0.44 $(0.32) $1.06 $0.02
Supplemental Cash Flow Information (Tables)
Schedule of Cash Flow, Supplemental Disclosures [Table Text Block]
    Nine Months Ended
     September 27,  September 28,
 (in thousands) 2013  2012
 Noncash investing and financing activities:
  Common stock contributed to 401(k) Plan$2,477 $4,793
  Property, plant and equipment purchases included      
   in accounts payable 711  4,611
         
 Cash paid during the period for:     
  Interest$ 4,388 $ 3,250
  Income taxes  31,755   2,923
         
 Acquisition of noncash assets $ - $ 14,396
 Liabilities assumed  -  1,244
Inventories (Tables)
Schedule of Inventory, Current [Table Text Block]
 Inventories are comprised of the following (in thousands):
       
  As of
   September 27,  December 28,
   2013  2012
 Raw materials$ 67,515 $ 58,204
 Work-in-process  38,321   30,022
 Finished goods  16,987   18,386
 Total$ 122,823 $ 106,612
Intangible Assets (Tables)
 Amortizing intangible assets are comprised of the following (in thousands):
              
 AtSeptember 27, 2013 Gross Carrying Amount  Accumulated Amortization  Foreign Currency Translation  Net Carrying Amount
 Technology and patents$ 95,576 $ (68,427) $ 3,129 $ 30,278
 Customer lists  68,257   (22,076)   207   46,388
 Other  4,434   (4,385)   803   852
 Total amortizing intangible assets$ 168,267 $ (94,888) $ 4,139 $ 77,518
              
 AtDecember 28, 2012           
 Technology and patents$ 95,576 $ (61,659) $ 1,932 $ 35,849
 Customer lists  68,257   (18,929)   1,270   50,598
 Other  4,434   (4,341)   805   898
 Total amortizing intangible assets$ 168,267 $ (84,929) $ 4,007 $ 87,345
 Aggregate intangible asset amortization expense is comprised of the following (in thousands):
             
  Three Months Ended Nine Months Ended
  September 27, September 28, September 27, September 28,
  2013 2012 2013 2012
 Cost of sales$ 1,668 $ 1,863 $ 5,207 $ 5,658
 Selling, general and administrative expenses  1,446   1,573   4,343   4,713
 Research, development and engineering costs, net  137   136   409   409
 Total intangible asset amortization expense$ 3,251 $ 3,572 $ 9,959 $ 10,780
 Estimated future intangible asset amortization expense based on the current carrying value is as follows (in thousands):
      
   Estimated 
   Amortization 
   Expense 
 Remainder of2013$ 3,207 
 2014  13,437 
 2015  12,386 
 2016  10,092 
 2017  8,969 
 Thereafter  29,427 
 Total estimated amortization expense$ 77,518 
 Indefinite-lived intangible assets are comprised of the following (in thousands):
           
    Trademarks and Tradenames  IPR&D  Total
 AtDecember 28, 2012$20,288 $540 $20,828
 Indefinite-lived asset write-off  -  (426)  (426)
 AtSeptember 27, 2013$ 20,288 $ 114 $ 20,402
           
 The change in goodwill is as follows (in thousands):
           
    Implantable Medical  Electrochem  Total
 AtDecember 28, 2012$ 307,201 $ 41,834 $ 349,035
 Goodwill disposed (Note 9)  (2,771)   -   (2,771)
 Foreign currency translation  350   -   350
 AtSeptember 27, 2013$ 304,780 $ 41,834 $ 346,614
Debt (Tables)
 Long-term debt is comprised of the following (in thousands):
   As of
    September 27,  December 28,
    2013  2012
 Revolving line of credit$ 10,000 $ 33,000
 Variable rate term loan  200,000   -
 2.25% convertible subordinated notes  -   197,782
 Unamortized discount  -   (5,368)
  Total long-term debt$ 210,000 $ 225,414
             Current Fair  
          Pay Receive  Value Balance
  Type of Notional Start End Fixed Floating Sept. 27, Sheet
Instrument Hedge Amount Date Date Rate Rate 2013 Location
Interest rate swap Cash flow $150,000 Feb-13 Feb-16 0.573%  0.180% $(400) Other Long-Term Liabilities
 The contractual interest and discount amortization for CSN were as follows (in thousands):
             
  Three Months Ended Nine Months Ended
  September 27, September 28, September 27, September 28,
  2013 2012 2013 2012
 Contractual interest$ - $ 1,113 $ 634 $ 3,338
 Discount amortization  -   2,781   5,368   8,205
The expected future minimum principal payments under the Credit Facility as of September 27, 2013 is as follows (in thousands):
        
 Remainder of 2013  $2,500 
 2014    10,000 
 2015    11,250 
 2016    16,250 
 2017    20,000 
 Thereafter    150,000 
 Total   $210,000 
 AtDecember 28, 2012$2,056
 Financing costs deferred 2,697
 Write-off during the period (156)
 Amortization during the period (648)
 AtSeptember 27, 2013$3,949
Defined Benefit Plans (Tables)
 The change in net defined benefit plan liability is as follows (in thousands):
     
 AtDecember 28, 2012$3,946
 Service cost 227
 Interest cost 144
 Curtailment  (1,581)
 Actuarial gain (171)
 Benefit payments (125)
 Foreign currency translation 14
 AtSeptember 27, 2013$2,454
 Amounts recognized in Accumulated Other Comprehensive Income are as follows (in thousands):
         
      Nine Months Ended 
      September 27, 2013 
 Net gain occurring during the period$ (171) 
 Amortization of losses  (581) 
 Prior service cost  155 
 Pre-tax adjustment  (597) 
 Taxes  - 
 Net gain $ (597) 
 Net defined benefit cost (income) is comprised of the following (in thousands):
             
  Three Months Ended Nine Months Ended
  September 27, September 28, September 27, September 28,
  2013 2012 2013 2012
 Service cost$ 76 $ 272 $ 227 $ 835
 Interest cost  41   98   144   305
 Curtailment gain (Other Operating Expenses, Net)  -   -   (1,150)   -
 Amortization of net loss   -   30   -   92
 Expected return on plan assets  -   (103)   -   (318)
 Net defined benefit (income) cost$ 117 $ 297 $ (779) $ 914
Stock-Based Compensation (Tables)
 The components and classification of stock-based compensation expense were as follows (in thousands):
             
  Three Months Ended Nine Months Ended
  September 27, September 28, September 27, September 28,
   2013  2012  2013  2012
 Stock options$ 1,374 $ 671 $ 2,784 $ 2,038
 Restricted stock and units  2,013   1,523   4,958   4,559
 401(k) stock contribution  679   1,280   3,671   2,410
 Total stock-based compensation expense$ 4,066 $ 3,474 $ 11,413 $ 9,007
             
 Cost of sales$ 1,117 $ 1,119 $ 3,246 $ 2,486
 Selling, general and administrative  1,598   2,006   6,052   5,732
 Research, development and engineering  215   349   979   789
 2013 operating unit realignment modification expense - Other Operating Expenses, Net (Note 9)  1,136   -   1,136   -
 Total stock-based compensation expense$ 4,066 $ 3,474 $ 11,413 $ 9,007
 The weighted average fair value and assumptions used to value options granted are as follows:
  Nine Months Ended
   September 27,  September 28,
   2013  2012
 Weighted average fair value$ 8.38 $ 8.20
 Risk-free interest rate 0.73%  0.83%
 Expected volatility 39%  40%
 Expected life (in years)  5   5
 Expected dividend yield 0%  0%
 The following table summarizes time-vested stock option activity:
      Number of Time-Vested Stock Options  Weighted Average Exercise Price  Weighted Average Remaining Contractual Life (In Years)  Aggregate Intrinsic Value (In Millions)
 Outstanding atDecember 28, 2012  1,775,847 $ 23.17      
  Granted  372,676   23.33      
  Exercised  (215,200)   22.87      
  Forfeited or expired  (69,467)   26.20      
 Outstanding atSeptember 27, 2013  1,863,856 $ 23.13   6.2 $ 19.9
 Exercisable atSeptember 27, 2013  1,287,345 $ 23.17   5.0 $ 13.7

 The following table summarizes performance-vested stock option activity:
      Number of Performance-Vested Stock Options  Weighted Average Exercise Price  Weighted Average Remaining Contractual Life (In Years)  Aggregate Intrinsic Value (In Millions)
 Outstanding atDecember 28, 2012  284,925 $ 23.26      
  Granted 0  0      
  Exercised (55,571)   23.21      
  Forfeited or expired  -   -      
 Outstanding atSeptember 27, 2013  229,354 $ 23.27  3.6 $2.4
 Exercisable atSeptember 27, 2013  229,354 $ 23.27  3.6 $2.4
 The following table summarizes time-vested restricted stock and unit activity:
      Time-Vested Activity  Weighted Average Fair Value
 Nonvested atDecember 28, 2012  80,269 $ 23.48
  Granted  63,022   25.85
  Vested  (30,592)   22.46
  Forfeited  (4,463)   21.65
 Nonvested atSeptember 27, 2013  108,236 $ 25.23

 The following table summarizes performance-vested restricted stock and unit activity:
      Performance-Vested Activity  Weighted Average Fair Value
 Nonvested atDecember 28, 2012  782,446 $ 16.02
  Granted  318,169   15.86
  Vested  (49,139)   14.68
  Forfeited  (240,312)   14.94
 Nonvested atSeptember 27, 2013  811,164 $ 16.36
Other Operating (Income) Expense (Tables)
 Other Operating Expenses, Net is comprised of the following (in thousands):
             
  Three Months Ended Nine Months Ended
  September 27, September 28, September 27, September 28,
   2013  2012  2013  2012
 2013 operating unit realignment$2,214 $ - $3,066 $ -
 Orthopaedic facility optimization 1,420   12,452  6,723   14,774
 Medical device facility optimization 52   388  282   1,282
 ERP system upgrade (121)   1,938  264   4,745
 Acquisition and integration (income) costs (522)   232  (340)   1,287
 Asset dispositions, severance and other 457   303  565   1,893
  $3,500 $15,313 $10,560 $23,981
The change in accrued liabilities related to the 2013 operating unit realignment is as follows (in thousands):
   Severance and Retention  Other  Total
AtDecember 28, 2012$0 $0 $0
Restructuring charges  2,153   913   3,066
Non-cash settlement (modification expense - Note 8)  (1,136)   -   (1,136)
Cash payments (391)  (463)  (854)
AtSeptember 27, 2013$626 $450 $ 1,076

The change in accrued liabilities related to the orthopaedic facility optimization is as follows (in thousands):
             
  Severance and Retention Accelerated Depreciation/Asset Write-offs Other Total
AtDecember 28, 2012$9,567 $ - $ - $9,567
Restructuring charges 544  192   5,987   6,723
Write-offs  -  (192)   -  (192)
Liability assumed by third party (2,398)   -   -  (2,398)
Cash payments (6,978)   -  (5,622)  (12,600)
AtSeptember 27, 2013$735 $ - $ 365 $1,100

The change in accrued liabilities related to the medical device facility optimization is as follows (in thousands):
             
   Production Inefficiencies, Moving and Revalidation  Personnel  Other  Total
AtDecember 28, 2012$0 $0 $0 $0
Restructuring charges  19   2   261   282
Cash payments (19)  (2)  (261)  (282)
AtSeptember 27, 2013$0 $0 $0 $0

The change in accrued liabilities related to the ERP system upgrade is as follows (in thousands):
          
   Training & Consulting Costs  Accelerated Depreciation/ Asset Write-offs  Total
AtDecember 28, 2012$169 $0 $169
Charges  264   -  264
Cash payments (433)  0  (433)
AtSeptember 27, 2013$0 $0 $0
Commitments and Contingencies (Tables)
 AtDecember 28, 2012$2,626
 Additions to warranty reserve 1,372
 Warranty claims paid (123)
 AtSeptember 27, 2013$3,875
 Remainder of2013$ 1,400
 2014  5,123
 2015  4,522
 2016  3,826
 2017  1,424
 Thereafter  1,933
 Total estimated operating lease expense$ 18,228
  Three Months Ended Nine Months Ended
  September 27, September 28, September 27, September 28,
  2013 2012 2013 2012
 Increase (reduction) in cost of sales$(346) $11 $(908) $(8)
 Ineffective portion of change in fair value 0  0  0  0
Instrument Type of Hedge  Aggregate Notional Amount Start Date End Date $/Peso Fair Value Balance Sheet Location
FX Contract Cash flow $ 1,500 Jan-13 Dec-13 0.0727$59 Current Assets
FX Contract Cash flow   1,500 Jan-13 Dec-13 0.0693 138 Current Assets
FX Contract Cash flow   7,700 Jan-14 Dec-14 0.0767 (239) Current Assets/ Other Long-Term Liabilities
Earnings Per Share (Tables)
The following table illustrates the calculation of Basic and Diluted EPS (in thousands, except per share amounts):
              
   Three Months Ended Nine Months Ended
   September 27, September 28, September 27, September 28,
   2013 2012 2013 2012
Numerator for basic and diluted EPS:      
 Net income (loss) $ 11,071 $ (7,561) $ 26,486 $ 757
              
Denominator for basic EPS:         
 Weighted average shares outstanding  24,047   23,646   23,904   23,559
Effect of dilutive securities:         
 Stock options, restricted stock and restricted stock units  1,141   -   1,113   365
Denominator for diluted EPS  25,188   23,646   25,017   23,924
Basic EPS$0.46 $(0.32) $1.11 $0.03
Diluted EPS$0.44 $(0.32) $1.06 $0.03
 The diluted weighted average share calculations do not include the following securities, which are not dilutive to the EPS calculations or the performance criteria have not been met:
    Three Months Ended Nine Months Ended
    September 27, September 28, September 27, September 28,
    2013 2012 2013 2012
 Time-vested stock options, restricted        
  stock and restricted stock units43,000 2,223,000 59,000 1,237,000
 Performance-vested stock options        
  and restricted stock units 27,000 781,000  26,000 692,000
Comprehensive Income (Tables)
Schedule of Accumulated Other Comprehensive Income (Loss) [Table Text Block]
Accumulated Other Comprehensive Income for the quarter and year to date periods are as follows (in thousands):
Three Month PeriodDefined Benefit Plan Liability Cash Flow Hedges Foreign Currency Translation Adjustment Total Pre-Tax Amount Tax Net-of-Tax Amount
AtJune 28, 2013$ (365) $ 178 $ 10,999 $ 10,812 $ 338 $ 11,150
Unrealized loss on cash flow hedges  -   (419)   -   (419)   147   (272)
Realized gain on foreign currency hedges  -   (346)   -   (346)   121   (225)
Realized loss on interest rate swap hedges  -   145   -   145   (51)   94
Foreign currency translation gain  -   -   3,579   3,579  0   3,579
AtSeptember 27, 2013$(365) $ (442) $ 14,578 $ 13,771 $ 555 $ 14,326

Nine Month PeriodDefined Benefit Plan Liability Cash Flow Hedges Foreign Currency Translation Adjustment Total Pre-Tax Amount Tax Net-of-Tax Amount
AtDecember 28, 2012$ (962) $ 120 $ 13,431 $ 12,589 $ 358 $ 12,947
Unrealized gain on cash flow hedges  -   2   -   2   (1)   1
Realized gain on foreign currency hedges  -   (908)   -   (908)   318   (590)
Realized loss on interest rate swap hedges  -   344   -   344   (120)   224
Net defined benefit plan gain (Note 7)  597   -   -   597   -   597
Foreign currency translation gain  -   -   1,147   1,147   -   1,147
AtSeptember 27, 2013$(365) $ (442) $ 14,578 $ 13,771 $ 555 $ 14,326
Fair Value (Tables)
 AtDecember 28, 2012$1,530
 Fair value adjustments (430)
 AtSeptember 27, 2013$1,100
   Fair       
 Contingent Value at       
 Consideration September 27, Valuation Unobservable
 Liability 2013 Technique Inputs
 Financial milestones $470 Discounted cash flow Discount rate  12%
        Projected year    
        of payment  2014
        Probability weighted payment amount $500
            
 Development milestones  630 Discounted cash flow Discount rate  20%
        Projected year    
        of payment  2016
        Probability weighted payment amount $1,000
The following table provides information regarding assets and liabilities recorded at fair value on a recurring basis in the Condensed Consolidated Balance Sheet (in thousands):
              
   Fair Value Measurements Using
       Quoted      
       Prices in  Significant   
       Active Markets  Other  Significant
    At  for Identical  Observable  Unobservable
    September 27,  Assets  Inputs  Inputs
Description  2013  (Level 1)  (Level 2)  (Level 3)
Assets            
Foreign currency contracts (Note 11) $ 37 $0 $ 37 $0
              
Liabilities            
Interest rate swap (Note 6) $ 400 $0 $ 400 $0
Foreign currency contracts (Note 11)   79  0   79  0
Accrued contingent consideration   1,100  0  0  1,100
Business Segment (Tables)
 Long-lived tangible assets by geographic area are as follows (in thousands):
  As of
   September 27,  December 28,
   2013  2012
 United States$ 117,393 $ 123,104
 Rest of world  30,038   27,789
 Total$ 147,431 $ 150,893
    Three Months Ended Nine Months Ended
    September 27, September 28, September 27, September 28,
  2013 2012 2013 2012
 Sales by geographic area:
  United States$ 81,736 $ 82,522 $ 242,304 $ 249,306
 Non-Domestic locations:           
  Puerto Rico  31,936   31,320   87,592   81,541
  Belgium  14,947   11,346   49,895   41,737
  Rest of world  39,111   36,152   107,535   114,407
   Total sales$ 167,730 $ 161,340 $ 487,326 $ 486,991
    Three Months Ended Nine Months Ended
    September 27, September 28, September 27, September 28,
 Sales:2013 2012 2013 2012
 Implantable Medical           
  Cardiac/Neuromodulation$ 86,980 $ 80,246 $ 242,161 $ 235,406
  Orthopaedic  30,079   27,173   92,043   91,079
  Vascular   12,279   13,674   35,152   37,791
   Total Implantable Medical  129,338   121,093   369,356   364,276
 Electrochem           
  Portable Medical  19,320   20,219   60,376   59,346
  Energy  13,625   13,054   39,025   41,024
  Other  5,447   6,974   18,569   22,345
   Total Electrochem  38,392   40,247   117,970   122,715
   Total sales$ 167,730 $ 161,340 $ 487,326 $ 486,991
    Three Months Ended Nine Months Ended
    September 27, September 28, September 27, September 28,
  2013 2012 2013 2012
 Segment income from operations:           
  Implantable Medical$ 19,074 $ 2,744 $ 50,057 $ 24,252
  Electrochem  2,216   5,350   12,860   16,020
 Total segment income from operations  21,290   8,094   62,917   40,272
 Unallocated operating expenses (4,288)  (5,967)  (14,441)  (15,856)
 Operating income as reported  17,002   2,127   48,476   24,416
 Unallocated other expense (1,458)  (4,299)  (10,855)  (13,599)
 Income (loss) before provision for income taxes$ 15,544 $ (2,172) $ 37,621 $ 10,817
 Three customers accounted for a significant portion of the Company’s sales as follows:
               
    Three Months Ended Nine Months Ended
    September 27, September 28, September 27, September 28,
  2013 2012 2013 2012
 Customer A 21%  19%  20%  19%
 Customer B 16%  18%  16%  15%
 Customer C 11%  10%  13%  10%
  Total 48%  47%  49%  44%
Basis of Presentation (Details)
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Basis of Presentation [Abstract]
 
 
 
 
Weeks In Reporting Period
13 
13 
39 
39 
Acquisitions (Narrative) (Details) (Neuro Nexus Technologies Inc [Member], USD $)
In Millions, unless otherwise specified
0 Months Ended
Feb. 16, 2012
Neuro Nexus Technologies Inc [Member]
 
Business Acquisition [Line Items]
 
Business Acquisition, Name of Acquired Entity
NeuroNexus Technologies, Inc. 
Business Acquisition, Description of Acquired Entity
NeuroNexus is an active implantable medical device design firm specializing in developing and commercializing neural interface technology, components and systems for neuroscience and clinical markets. NeuroNexus has an extensive intellectual property portfolio, core technologies and capabilities to support the development and manufacturing of neural interface devices across a wide range of applications including neuromodulation, sensing, optical stimulation and targeted drug delivery. The aggregate purchase price of NeuroNexus was $13.2 million. Total assets acquired from NeuroNexus were $14.6 million, of which $2.9 million were amortizing intangible assets and $8.9 million was allocated to goodwill. 
Business Acquisition, Cost of Acquired Entity, Cash Paid
$ 11.7 
Business Combination, Contingent Consideration Arrangements, Range of Outcomes, Value, High
Business Acquisition, Contingent Consideration, at Fair Value
$ 1.5 
Acquisitions (Net Assets Acquired) (Details 1) (Neuro Nexus Technologies Inc [Member], USD $)
In Millions, unless otherwise specified
0 Months Ended
Feb. 16, 2012
Neuro Nexus Technologies Inc [Member]
 
Business Acquisition [Line Items]
 
Amortizing intangible assets
$ 2.9 
Goodwill
8.9 
Total assets acquired
14.6 
Net assets acquired
$ 13.2 
Acquisitions (Pro Forma Information) (Details 3) (USD $)
In Thousands, except Per Share data, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Business Acquisition, Pro Forma Information [Abstract]
 
 
 
 
Sales
$ 167,730 
$ 161,340 
$ 487,326 
$ 487,431 
Net income
$ 11,071 
$ (7,561)
$ 26,486 
$ 583 
Basic earnings per share
$ 0.46 
$ (0.32)
$ 1.11 
$ 0.02 
Diluted earnings per share
$ 0.44 
$ (0.32)
$ 1.06 
$ 0.02 
Supplemental Cash Flow Information (Details) (USD $)
In Thousands, unless otherwise specified
9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Cash Flow, Noncash Investing and Financing Activities Disclosure [Abstract]
 
 
Stock Issued During Period, Value, Employee Benefit Plan
$ 2,477 
$ 4,793 
Property, plant and equipment purchases included in accounts payable
711 
4,611 
Interest Paid
4,388 
3,250 
Income Taxes Paid
31,755 
2,923 
Acquisition of noncash assts
14,396 
Liabilities Assumed
$ 0 
$ 1,244 
Inventories (Details) (USD $)
In Thousands, unless otherwise specified
Sep. 27, 2013
Dec. 28, 2012
Inventory Disclosure [Abstract]
 
 
Inventory Raw Materials
$ 67,515 
$ 58,204 
Inventory, Work in Process
38,321 
30,022 
Inventory, Finished Goods
16,987 
18,386 
Inventories
$ 122,823 
$ 106,612 
Intangible Assets (Amortizing Intangible Assets) (Details) (USD $)
In Thousands, unless otherwise specified
Sep. 27, 2013
Dec. 28, 2012
Finite-Lived Intangible Assets [Line Items]
 
 
Finite-Lived Intangible Assets, Gross
$ 168,267 
$ 168,267 
Finite-Lived Intangible Assets, Accumulated Amortization
(94,888)
(84,929)
Foreign Currency Translation
4,139 
4,007 
Amortizing intangible assets, net
77,518 
87,345 
Purchased Technology And Patents [Member]
 
 
Finite-Lived Intangible Assets [Line Items]
 
 
Finite-Lived Intangible Assets, Gross
95,576 
95,576 
Finite-Lived Intangible Assets, Accumulated Amortization
(68,427)
(61,659)
Foreign Currency Translation
3,129 
1,932 
Amortizing intangible assets, net
30,278 
35,849 
Customer Lists [Member]
 
 
Finite-Lived Intangible Assets [Line Items]
 
 
Finite-Lived Intangible Assets, Gross
68,257 
68,257 
Finite-Lived Intangible Assets, Accumulated Amortization
(22,076)
(18,929)
Foreign Currency Translation
207 
1,270 
Amortizing intangible assets, net
46,388 
50,598 
Other Intangible Assets [Member]
 
 
Finite-Lived Intangible Assets [Line Items]
 
 
Finite-Lived Intangible Assets, Gross
4,434 
4,434 
Finite-Lived Intangible Assets, Accumulated Amortization
(4,385)
(4,341)
Foreign Currency Translation
803 
805 
Amortizing intangible assets, net
$ 852 
$ 898 
Intangible Assets (Amortization Expense by Categories) (Details 1) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Dec. 28, 2012
Finite-Lived Intangible Assets [Line Items]
 
 
 
 
 
Finite-Lived Intangible Assets, Amortization Expense
$ 3,251 
$ 3,572 
$ 9,959 
$ 10,780 
 
Future Amortization Expense, Remainder of Fiscal Year
3,207 
 
3,207 
 
 
Future Amortization Expense, Year Two
13,437 
 
13,437 
 
 
Future Amortization Expense, Year Three
12,386 
 
12,386 
 
 
Future Amortization Expense, Year Four
10,092 
 
10,092 
 
 
Future Amortization Expense, Year Five
8,969 
 
8,969 
 
 
Future Amortization Expense, after Year Five
29,427 
 
29,427 
 
 
Amortizing intangible assets, net
77,518 
 
77,518 
 
87,345 
Cost of Sales [Member]
 
 
 
 
 
Finite-Lived Intangible Assets [Line Items]
 
 
 
 
 
Finite-Lived Intangible Assets, Amortization Expense
1,668 
1,863 
5,207 
5,658 
 
Selling General And Administrative Expense [Member]
 
 
 
 
 
Finite-Lived Intangible Assets [Line Items]
 
 
 
 
 
Finite-Lived Intangible Assets, Amortization Expense
1,446 
1,573 
4,343 
4,713 
 
Research and Development Expense [Member]
 
 
 
 
 
Finite-Lived Intangible Assets [Line Items]
 
 
 
 
 
Finite-Lived Intangible Assets, Amortization Expense
$ 137 
$ 136 
$ 409 
$ 409 
 
Intangible Assets (Indefinite Lived Intangible Assets) (Details 3) (USD $)
In Thousands, unless otherwise specified
9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Indefinite-lived Intangible Assets [Roll Forward]
 
 
Indefinite-lived intangible assets, beginning
$ 20,828 
 
Impairment Of Intangible Assets Indefinite lived Excluding Goodwill
(426)
Indefinite-lived intangible assets, ending
20,402 
 
Goodwill [Roll Forward]
 
 
Goodwill
349,035 
 
Goodwill Disposed
(2,771)
 
Goodwill, Translation Adjustments
350 
 
Goodwill
346,614 
 
Implantable Medical [Member]
 
 
Goodwill [Roll Forward]
 
 
Goodwill
307,201 
 
Goodwill Disposed
(2,771)
 
Goodwill, Translation Adjustments
350 
 
Goodwill
304,780 
 
Electrochem [Member]
 
 
Goodwill [Roll Forward]
 
 
Goodwill
41,834 
 
Goodwill Disposed
 
Goodwill, Translation Adjustments
 
Goodwill
41,834 
 
Trademarks And Tradenames [Member]
 
 
Indefinite-lived Intangible Assets [Roll Forward]
 
 
Indefinite-lived intangible assets, beginning
20,288 
 
Impairment Of Intangible Assets Indefinite lived Excluding Goodwill
 
Indefinite-lived intangible assets, ending
20,288 
 
In Process Research And Development [Member]
 
 
Indefinite-lived Intangible Assets [Roll Forward]
 
 
Indefinite-lived intangible assets, beginning
540 
 
Impairment Of Intangible Assets Indefinite lived Excluding Goodwill
(426)
 
Indefinite-lived intangible assets, ending
$ 114 
 
Debt (Schedule of Long-Term Debt) (Details) (USD $)
In Thousands, unless otherwise specified
Sep. 27, 2013
Dec. 28, 2012
Debt Disclosure [Abstract]
 
 
Line of Credit Facility, Amount Outstanding
$ 10,000 
$ 33,000 
Term Loan
200,000 
Convertible Subordinated Debt
197,782 
Debt Instrument, Unamortized Discount
5,368 
Long-term debt
$ 210,000 
$ 225,414 
Debt (Credit Facility Details) (Details 1) (USD $)
In Millions, unless otherwise specified
9 Months Ended
Sep. 27, 2013
Line of Credit Facility [Abstract]
 
Credit Facility, Amendment Date
Sep. 20, 2013 
Line of Credit Facility, Maximum Borrowing Capacity
$ 300 
Term Loan, Maximum Borrowing Capacity
200 
Credit Facility Borrowing Capacity Increase
200 
Letter of Credit Subfacility Maximum Borrowing Capacity
15 
Swingline Subfacility Maximum Borrowing Capacity
15 
Line of Credit Facility, Expiration Date
Sep. 20, 2018 
Line Of Credit Expiration Date Extension
Sep. 20, 2019 
Debt Instrument, Maturity Date
Sep. 20, 2019 
DebtInstrumentCollateral
The Credit Facility is secured by the Company’s non-realty assets including cash, accounts receivable and inventories. 
Interest Margin Above Prime Minimum Credit Facility
0.00% 
Interest Margin Above Prime Maximum Credit Facility
0.75% 
Interest Margin Above LIBOR Minimum Credit Facility
1.375% 
Interest Margin Above LIBOR Maximum Credit Facility
2.75% 
Interest Margin Above Prime Minimum Swingline
0.00% 
Interest Margin Above Prime Maximum Swingline
0.75% 
Line of Credit Facility Commitment Fee Percentage Minimum
0.175% 
Line of Credit Facility Commitment Fee Percentage Maximum
0.25% 
Credit Facility Aggregate Restricted Activities Limit
300 
Credit Facility Maximum Permitted Acquisitions
250 
Credit Facility Maximum Other Investment Purchases
100 
Credit Facility Maximum Stock Repurchases and Declare Dividends
150 
Credit Facility Maximum Foreign Subsidiary Investment
20 
Leverage Ratio Required To Reset Credit Facility Restrictions
2.75 to 1.0 
Credit Facility Restriction Available
100.00% 
Credit Facility Aggregate Restricted Activities Limit Remaining
299 
Credit Facility Maximum Oth Investment Purchases Remaining
99 
EBITDA Covenant Restriction
3.0 to 1.0 
Total Leverage Covenant Restriction
4.5 to 1.0 
Total Leverage Covenant Restriction 2
4.25 to 1.0 
Total Leverage Covenant Restriction Effective Date
Jan. 02, 2016 
DebtInstrumentCovenantCompliance
As of September 27, 2013, the Company was in compliance with all covenants under the Credit Facility. 
DebtWeightedAverageInterestRate
1.81% 
DebtInstrumentUnusedBorrowingCapacityAmount
$ 290 
Debt (Convertible Notes and Interest Rate Swap Details) (Details 2) (USD $)
3 Months Ended 9 Months Ended 12 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Dec. 28, 2012
Debt Instruments [Abstract]
 
 
 
 
 
Convertible Subordinated Debt
$ 0 
 
$ 0 
 
$ 197,782,000 
Debt Discount Percentage at Issuance
 
 
 
 
5.00% 
Debt Instrument, Interest Rate, Stated Percentage
 
 
 
 
2.25% 
Debt Instrument, Interest Rate During Period
 
 
 
 
8.50% 
Debt Redemption Date
 
 
Feb. 20, 2013 
 
 
Derivative [Line Items]
 
 
 
 
 
Interest expense
1,515,000 
4,401,000 
9,948,000 
13,175,000 
 
Interest Rate Swap [Member]
 
 
 
 
 
Derivative [Line Items]
 
 
 
 
 
Type of Hedge
 
 
Cash flow 
 
 
Notional Amount
150,000,000 
 
150,000,000 
 
 
Start Date
 
 
Feb. 20, 2013 
 
 
End Date
 
 
Feb. 22, 2016 
 
 
Pay Fixed Interest Rate
0.573% 
 
0.573% 
 
 
Current Receive Variable Interest Rate
0.18% 
 
0.18% 
 
 
Annual Notional Amortizing Amount
50,000,000 
 
50,000,000 
 
 
Description Of Interest Rate Risk Exposure
 
 
This swap was entered into in order to hedge against potential changes in cash flows on the outstanding Credit Facility borrowings, which are also indexed to the one-month LIBOR rate. 
 
 
DescriptionOfInterestRateCashFlowHedgeAccountingMethod
 
 
This swap is being accounted for as a cash flow hedge. 
 
 
Gain (Loss) Recognized In Income Ineffective Portion
 
Interest expense
100,000 
300,000 
 
Interest Rate Swap [Member] |
OtherLiabilitiesMember
 
 
 
 
 
Derivative [Line Items]
 
 
 
 
 
Fair Value
$ (400,000)
 
$ (400,000)
 
 
Debt (Contractual Interest) (Details 3) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Interest Costs Incurred [Abstract]
 
 
 
 
Contractual interest
$ 0 
$ 1,113 
$ 634 
$ 3,338 
Discount amortization
$ 0 
$ 2,781 
$ 5,368 
$ 8,205 
Debt (Long-term Debt Maturity Schedule) (Details 4) (USD $)
In Thousands, unless otherwise specified
Sep. 27, 2013
Dec. 28, 2012
LongTermDebtByMaturityAbstract
 
 
LongTermDebtMaturitiesRepaymentsOfPrincipalRemainderOfFiscalYear
$ 2,500 
 
Long Term Debt Maturities Repayments Of Principal In Year Two
10,000 
 
Long Term Debt Maturities Repayments Of Principal In Year Three
11,250 
 
Long Term Debt Maturities Repayments Of Principal In Year Four
16,250 
 
Long Term Debt Maturities Repayments Of Principal In Year Five
20,000 
 
Long Term Debt Maturities Repayments Of Principal After Year Five
150,000 
 
Long-term debt
$ 210,000 
$ 225,414 
Debt (Deferred Financing Fees) (Details 5) (USD $)
In Thousands, unless otherwise specified
9 Months Ended
Sep. 27, 2013
Deferred Finance Costs [Roll Forward]
 
Deferred Finance Costs, Net, Beginning Balance
$ 2,056 
Financing Costs Deferred
2,697 
Financing Costs Written Off
(156)
Amortization Of Financing Costs
(648)
Deferred Finance Costs, Net, Ending Balance
$ 3,949 
Defined Benefit Plans (Benefit Obligation Roll Forward) (Details) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Defined Benefit Plan, Change in Benefit Obligation [Roll Forward]
 
 
 
 
Defined Benefit Plan, Benefit Obligation Beginning
 
 
$ 3,946 
 
Defined Benefit Plan, Service Cost
76 
272 
227 
835 
Defined Benefit Plan, Interest Cost
41 
98 
144 
305 
Actuarial Gain Loss
 
 
(171)
 
Defined Benefit Plan, Benefits Paid
 
 
(125)
 
Curtailments
 
 
(1,581)
 
Foreign Currency Translation
 
 
14 
 
Defined Benefit Plan, Benefit Obligation Ending
$ 2,454 
 
$ 2,454 
 
Defined Benefit Plans (Plan Asset Roll Forward) (Details 1) (USD $)
9 Months Ended
Sep. 27, 2013
Defined Benefit Plan Change In Fair Value Of Plan Assets [Roll Forward]
 
Defined Benefit Plan, Benefits Paid
$ (125,000)
Defined Benefit Plan Settlements Plan Assets
$ 7,700,000 
Defined Benefit Plans (Amounts Recognized in AOCI) (Details 2) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Defined Benefit Pension Plans And Defined Benefit Postretirement Plans Disclosure [Abstract]
 
 
 
 
Net Gain Loss Arising During Period Before Tax
 
 
$ (171)
 
Net Gain Loss Recognized In Net Periodic Benefit Cost Before Tax
 
 
(581)
 
Prior Service Cost Credit Arising During Period Before Tax
 
 
155 
 
Net defined benefit plan liability adjustments
 
 
(597)
 
Other Comprehensive Income (Loss), Pension and Other Postretirement Benefit Plans, Tax
 
 
 
Defined benefit plan liability adjustment, net of tax
$ 0 
$ 0 
$ (597)
$ 0 
Defined Benefit Plans (Defined Benefit Plan Costs) (Details 3) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Defined Benefit Plan, Net Periodic Benefit Cost [Abstract]
 
 
 
 
Defined Benefit Plan, Service Cost
$ 76 
$ 272 
$ 227 
$ 835 
Defined Benefit Plan, Interest Cost
41 
98 
144 
305 
Net Gain Loss Due To Curtailments
(1,150)
Defined Benefit Plan, Amortization of (Gains) Losses
30 
92 
Defined Benefit Plan, Expected Return on Plan Assets
(103)
(318)
Defined Benefit Plan, Net Periodic Benefit Cost
$ 117 
$ 297 
$ (779)
$ 914 
Defined Benefit Plans (Narrative) (Details) (USD $)
In Millions, unless otherwise specified
9 Months Ended
Sep. 27, 2013
Defined Benefit Plan Disclosure [Line Items]
 
Defined Benefit Plan Settlements Plan Assets
$ 7.7 
Cash And Cash Equivalents [Member]
 
Defined Benefit Plan Disclosure [Line Items]
 
DefinedBenefitPlanWeightedAverageAssetAllocations
100.00% 
Stock-Based Compensation (Expense Details) (Details) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Employee Service Share-based Compensation, Allocation of Recognized Period Costs [Line Items]
 
 
 
 
Allocated Share-based Compensation Expense
$ 4,066 
$ 3,474 
$ 11,413 
$ 9,007 
Employee Stock Option Member
 
 
 
 
Employee Service Share-based Compensation, Allocation of Recognized Period Costs [Line Items]
 
 
 
 
Allocated Share-based Compensation Expense
1,374 
671 
2,784 
2,038 
Restricted Stock And Unit Awards [Member]
 
 
 
 
Employee Service Share-based Compensation, Allocation of Recognized Period Costs [Line Items]
 
 
 
 
Allocated Share-based Compensation Expense
2,013 
1,523 
4,958 
4,559 
Retirement Plan [Member]
 
 
 
 
Employee Service Share-based Compensation, Allocation of Recognized Period Costs [Line Items]
 
 
 
 
Allocated Share-based Compensation Expense
679 
1,280 
3,671 
2,410 
Cost of Sales [Member]
 
 
 
 
Employee Service Share-based Compensation, Allocation of Recognized Period Costs [Line Items]
 
 
 
 
Allocated Share-based Compensation Expense
1,117 
1,119 
3,246 
2,486 
Selling General And Administrative Expense [Member]
 
 
 
 
Employee Service Share-based Compensation, Allocation of Recognized Period Costs [Line Items]
 
 
 
 
Allocated Share-based Compensation Expense
1,598 
2,006 
6,052 
5,732 
Research and Development Expense [Member]
 
 
 
 
Employee Service Share-based Compensation, Allocation of Recognized Period Costs [Line Items]
 
 
 
 
Allocated Share-based Compensation Expense
215 
349 
979 
789 
Other Operating Expenses, net [Member]
 
 
 
 
Employee Service Share-based Compensation, Allocation of Recognized Period Costs [Line Items]
 
 
 
 
Allocated Share-based Compensation Expense
$ 1,136 
$ 0 
$ 1,136 
$ 0 
Stock-Based Compensation (Fair Value Assumptions) (Details 1)
9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Share-based Compensation Arrangement by Share-based Payment Award, Fair Value Assumptions and Methodology [Abstract]
 
 
Weighted Average Grant Date Fair Value
$ 8.38 
$ 8.20 
Risk Free Interest Rate
0.73% 
0.83% 
Expected Volatility Rate
39.00% 
40.00% 
Expected Term (in years)
5 years 
5 years 
Expected Dividend Rate
0.00% 
0.00% 
Stock-Based Compensation (Stock Option Activity) (Details 2) (USD $)
In Millions, except Share data, unless otherwise specified
9 Months Ended
Sep. 27, 2013
Stock Options Time Based [Member]
 
Share-based Compensation Arrangement by Share-based Payment Award, Options, Outstanding [Roll Forward]
 
Stock Options Outstanding, Beginning
1,775,847 
Option Grants in Period, Gross
372,676 
Option Exercises in Period
(215,200)
Option Forfeitures and Expirations in Period
(69,467)
Stock Options Outstanding, Ending
1,863,856 
Options Exercisable, Number
1,287,345 
Share-based Compensation Arrangement by Share-based Payment Award, Options, Additional Disclosures [Abstract]
 
Options Outstanding, Weighted Average Exercise Price, Beginning
$ 23.17 
Option Grants in Period, Weighted Average Exercise Price
$ 23.33 
Option Exercises in Period, Weighted Average Exercise Price
$ 22.87 
Option Forfeitures and Expirations in Period, Weighted Average Exercise Price
$ 26.20 
Options Outstanding, Weighted Average Exercise Price, Ending
$ 23.13 
Options Exercisable, Weighted Average Exercise Price
$ 23.17 
Options Outstanding, Weighted Average Remaining Contractual Term
6 years 2 months 
Options Exercisable, Weighted Average Remaining Contractual Term
5 years 0 months 
Options Outstanding, Intrinsic Value
$ 19.9 
Options Exercisable, Intrinsic Value
13.7 
Stock Options Performance Based [Member]
 
Share-based Compensation Arrangement by Share-based Payment Award, Options, Outstanding [Roll Forward]
 
Stock Options Outstanding, Beginning
284,925 
Option Grants in Period, Gross
Option Exercises in Period
(55,571)
Option Forfeitures and Expirations in Period
Stock Options Outstanding, Ending
229,354 
Options Exercisable, Number
229,354 
Share-based Compensation Arrangement by Share-based Payment Award, Options, Additional Disclosures [Abstract]
 
Options Outstanding, Weighted Average Exercise Price, Beginning
$ 23.26 
Option Grants in Period, Weighted Average Exercise Price
$ 0 
Option Exercises in Period, Weighted Average Exercise Price
$ 23.21 
Option Forfeitures and Expirations in Period, Weighted Average Exercise Price
$ 0 
Options Outstanding, Weighted Average Exercise Price, Ending
$ 23.27 
Options Exercisable, Weighted Average Exercise Price
$ 23.27 
Options Outstanding, Weighted Average Remaining Contractual Term
3 years 7 months 
Options Exercisable, Weighted Average Remaining Contractual Term
3 years 7 months 
Options Outstanding, Intrinsic Value
2.4 
Options Exercisable, Intrinsic Value
$ 2.4 
Stock-Based Compensation (Stock Award Activity) (Details 3) (USD $)
9 Months Ended
Sep. 27, 2013
Restricted Stock And Restricted Stock Units Time Based [Member]
 
Share-based Compensation Arrangement by Share-based Payment Award, Equity Instruments Other than Options, Nonvested [Roll Forward]
 
Nonvested Restricted Stock Units and Awards, Beginning
80,269 
Restricted Stock Units and Awards Granted
63,022 
Restricted Stock Units and Awards Vested
(30,592)
Restricted Stock Units and Awards Forfeited
(4,463)
Nonvested Restricted Stock Units and Awards, Ending
108,236 
Share-based Compensation Arrangement by Share-based Payment Award, Equity Instruments Other than Options, Additional Disclosures [Abstract]
 
Restricted Stock Units and Awards, Weighted Average Grant Date Fair Value, Beginning
$ 23.48 
Restricted Stock Units and Awards Granted, Weighted Average Fair Value
$ 25.85 
Restricted Stock Units and Awards Vested, Weighted Average Fair Value
$ 22.46 
Restricted Stock Units and Awards Forfeited, Weighted Average Fair Value
$ 21.65 
Restricted Stock Units and Awards, Weighted Average Grant Date Fair Value, Ending
$ 25.23 
Restricted Stock And Restricted Stock Units Performance Based [Member]
 
Share-based Compensation Arrangement by Share-based Payment Award, Equity Instruments Other than Options, Nonvested [Roll Forward]
 
Nonvested Restricted Stock Units and Awards, Beginning
782,446 
Restricted Stock Units and Awards Granted
318,169 
Restricted Stock Units and Awards Vested
(49,139)
Restricted Stock Units and Awards Forfeited
(240,312)
Nonvested Restricted Stock Units and Awards, Ending
811,164 
Share-based Compensation Arrangement by Share-based Payment Award, Equity Instruments Other than Options, Additional Disclosures [Abstract]
 
Restricted Stock Units and Awards, Weighted Average Grant Date Fair Value, Beginning
$ 16.02 
Restricted Stock Units and Awards Granted, Weighted Average Fair Value
$ 15.86 
Restricted Stock Units and Awards Vested, Weighted Average Fair Value
$ 14.68 
Restricted Stock Units and Awards Forfeited, Weighted Average Fair Value
$ 14.94 
Restricted Stock Units and Awards, Weighted Average Grant Date Fair Value, Ending
$ 16.36 
Other Operating Expense Net (Expense Categories) (Details) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Other Operating Income Expense Detail [Line Items]
 
 
 
 
Other operating (income) expense, net
$ 3,500 
$ 15,313 
$ 10,560 
$ 23,981 
Operating Unit Realignment [Member]
 
 
 
 
Other Operating Income Expense Detail [Line Items]
 
 
 
 
Other operating (income) expense, net
2,214 
3,066 
Orthopaedic Facility Optimization [Member]
 
 
 
 
Other Operating Income Expense Detail [Line Items]
 
 
 
 
Other operating (income) expense, net
1,420 
12,452 
6,723 
14,774 
Medical Device Facility Optimization [Member]
 
 
 
 
Other Operating Income Expense Detail [Line Items]
 
 
 
 
Other operating (income) expense, net
52 
388 
282 
1,282 
ERP System Upgrade [Member]
 
 
 
 
Other Operating Income Expense Detail [Line Items]
 
 
 
 
Other operating (income) expense, net
(121)
1,938 
264 
4,745 
Acquisition And Integration Costs [Member]
 
 
 
 
Other Operating Income Expense Detail [Line Items]
 
 
 
 
Other operating (income) expense, net
(522)
232 
(340)
1,287 
Asset Dispositions Severance And Other [Member]
 
 
 
 
Other Operating Income Expense Detail [Line Items]
 
 
 
 
Other operating (income) expense, net
$ 457 
$ 303 
$ 565 
$ 1,893 
Other Operating Expense Net (Restructuring Costs and Reserve Details) (Details) (USD $)
9 Months Ended 3 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Operating Unit Realignment [Member]
Sep. 27, 2013
Operating Unit Realignment [Member]
Minimum [Member]
Sep. 27, 2013
Operating Unit Realignment [Member]
Minimum [Member]
Severance And Retention [Member]
Sep. 27, 2013
Operating Unit Realignment [Member]
Minimum [Member]
Other Restructuring [Member]
Sep. 27, 2013
Operating Unit Realignment [Member]
Maximum [Member]
Sep. 27, 2013
Operating Unit Realignment [Member]
Maximum [Member]
Severance And Retention [Member]
Sep. 27, 2013
Operating Unit Realignment [Member]
Maximum [Member]
Other Restructuring [Member]
Sep. 27, 2013
Orthopaedic Facility Optimization [Member]
Sep. 27, 2013
Orthopaedic Facility Optimization [Member]
Severance And Retention [Member]
Sep. 27, 2013
Orthopaedic Facility Optimization [Member]
Accelerated Depreciation And Asset Write Offs [Member]
Sep. 27, 2013
Orthopaedic Facility Optimization [Member]
Other Restructuring [Member]
Sep. 27, 2013
Orthopaedic Facility Optimization [Member]
Minimum [Member]
Sep. 27, 2013
Orthopaedic Facility Optimization [Member]
Minimum [Member]
Severance And Retention [Member]
Sep. 27, 2013
Orthopaedic Facility Optimization [Member]
Minimum [Member]
Accelerated Depreciation And Asset Write Offs [Member]
Sep. 27, 2013
Orthopaedic Facility Optimization [Member]
Minimum [Member]
Other Restructuring [Member]
Sep. 27, 2013
Orthopaedic Facility Optimization [Member]
Maximum [Member]
Sep. 27, 2013
Orthopaedic Facility Optimization [Member]
Maximum [Member]
Severance And Retention [Member]
Sep. 27, 2013
Orthopaedic Facility Optimization [Member]
Maximum [Member]
Accelerated Depreciation And Asset Write Offs [Member]
Sep. 27, 2013
Orthopaedic Facility Optimization [Member]
Maximum [Member]
Other Restructuring [Member]
Sep. 27, 2013
Medical Device Facility Optimization [Member]
Sep. 27, 2013
Medical Device Facility Optimization [Member]
Other Restructuring [Member]
Sep. 27, 2013
Medical Device Facility Optimization [Member]
Minimum [Member]
Sep. 27, 2013
Medical Device Facility Optimization [Member]
Minimum [Member]
Production Inefficiencies, Moving And Revalidation [Member]
Sep. 27, 2013
Medical Device Facility Optimization [Member]
Minimum [Member]
Personnel [Member]
Sep. 27, 2013
Medical Device Facility Optimization [Member]
Maximum [Member]
Sep. 27, 2013
Medical Device Facility Optimization [Member]
Maximum [Member]
Production Inefficiencies, Moving And Revalidation [Member]
Sep. 27, 2013
Medical Device Facility Optimization [Member]
Maximum [Member]
Personnel [Member]
Sep. 27, 2013
ERP System Upgrade [Member]
Sep. 27, 2013
ERP System Upgrade [Member]
Minimum [Member]
Sep. 27, 2013
ERP System Upgrade [Member]
Minimum [Member]
Training And Consulting Costs [Member]
Sep. 27, 2013
ERP System Upgrade [Member]
Minimum [Member]
Accelerated Depreciation And Asset Write Offs [Member]
Sep. 27, 2013
ERP System Upgrade [Member]
Maximum [Member]
Sep. 27, 2013
ERP System Upgrade [Member]
Maximum [Member]
Training And Consulting Costs [Member]
Sep. 27, 2013
ERP System Upgrade [Member]
Maximum [Member]
Accelerated Depreciation And Asset Write Offs [Member]
Sep. 28, 2012
Corporate Headquarters Relocation [Member]
Restructuring Cost and Reserve [Line Items]
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Restructuring and Related Activities, Description
 
 
In June 2013, the Company initiated a plan to realign its operating structure in order to optimize its continued focus on profitable growth. As part of this initiative, the sales and marketing and operations groups of its Implantable Medical and Electrochem segments were combined into one sales and marketing and one operations group serving the entire Company. 
 
 
 
 
 
 
In 2010, the Company began updating its Indianapolis, IN facility to streamline operations, consolidate two buildings, increase capacity, further expand capabilities and reduce dependence on outside suppliers. This initiative was completed in 2011.          In 2011, the Company began construction on an orthopaedic manufacturing facility in Fort Wayne, IN and transferred the manufacturing operations being performed at its Columbia City, IN facility into this new facility. This initiative was completed in 2012. During 2012, the Company transferred manufacturing and development operations performed at its facilities in Orvin and Corgemont, Switzerland into existing facilities in Fort Wayne, IN and Tijuana, Mexico. In connection with this consolidation, in 2012, the Company entered into an agreement to sell assets related to certain non-core Swiss orthopaedic product lines to an independent third party including inventory, machinery, equipment, customer lists and technology related to these product lines. As these product lines were considered a business, goodwill was allocated to the transaction (See Note 5). As these product lines did not have cash flows that were clearly distinguishable, both operationally and for financial reporting purposes, from the rest of the Company, they were not considered discontinued operations. This transaction closed in the first quarter of 2013 and no additional loss on sale was recognized. During 2013, the Company received payments totaling $3.2 million in connection with this transaction and the third party assumed $2.4 million of severance liabilities. 
 
 
 
 
 
 
 
 
 
 
 
Near the end of 2011, the Company initiated plans to upgrade and expand its manufacturing infrastructure in order to support its medical device strategy. This includes the transfer of certain product lines to create additional capacity for the manufacture of medical devices, expansion of two existing facilities, as well as the purchase of equipment to enable the production of medical devices. These initiatives are expected to be completed over the next year. 
 
 
 
 
 
 
 
In 2011, the Company initiated plans to upgrade its existing global ERP system. This initiative is expected to be completed over the next six months. 
 
 
 
 
 
 
 
Restructuring Initiation Date
 
 
June 2013 
 
 
 
 
 
 
2010 
 
 
 
 
 
 
 
 
 
 
 
2011 
 
 
 
 
 
 
 
2011 
 
 
 
 
 
 
 
Restructuring And Related Activities Expected Capital Expenditures
 
 
 
 
 
 
 
 
 
 
 
 
 
$ 25,000,000 
 
 
 
$ 30,000,000 
 
 
 
 
 
$ 15,000,000 
 
 
$ 20,000,000 
 
 
 
$ 4,500,000 
 
 
$ 5,000,000 
 
 
 
Restructuring And Related Activities Capital Expenditures Incurred To Date
 
 
 
 
 
 
 
 
 
22,000,000 
 
 
 
 
 
 
 
 
 
 
 
12,400,000 
 
 
 
 
 
 
 
4,300,000 
 
 
 
 
 
 
 
Restructuring and Related Cost, Expected Cost
 
 
 
6,200,000 
5,000,000 
1,200,000 
7,000,000 
5,200,000 
1,800,000 
 
 
 
 
40,000,000 
11,000,000 
15,000,000 
14,000,000 
41,000,000 
11,000,000 
15,000,000 
15,000,000 
 
1,000,000 
2,000,000 
500,000 
1,000,000 
3,000,000 
1,000,000 
1,500,000 
 
6,000,000 
4,000,000 
2,000,000 
7,000,000 
4,500,000 
2,500,000 
 
Restructuring and Related Cost, Cost Incurred to Date
 
 
3,100,000 
 
 
 
 
 
 
39,900,000 
 
 
 
 
 
 
 
 
 
 
 
1,800,000 
 
 
 
 
 
 
 
5,300,000 
 
 
 
 
 
 
1,200,000 
Proceeds from sale of orthopaedic product lines
3,228,000 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Liabilities Assumed By Third Parties
 
 
 
 
 
 
 
 
 
$ (2,398,000)
$ (2,398,000)
$ 0 
$ 0 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Other Operating Expense Net Changes in Accrued Liabilities (Details) (USD $)
In Thousands, unless otherwise specified
9 Months Ended
Sep. 27, 2013
Operating Unit Realignment [Member]
 
Restructuring Reserve [Roll Forward]
 
Restructuring Reserve, Beginning Balance
$ 0 
Restructuring charges
3,066 
Restructuring Reserve, Settled without Cash
(1,136)
Cash payments
(854)
Restructuring Reserve, Ending Balance
1,076 
Orthopaedic Facility Optimization [Member]
 
Restructuring Reserve [Roll Forward]
 
Restructuring Reserve, Beginning Balance
9,567 
Restructuring charges
6,723 
Restructuring Reserve, Settled without Cash
(192)
Liability assumed in sale of prouct lines
(2,398)
Cash payments
(12,600)
Restructuring Reserve, Ending Balance
1,100 
Medical Device Facility Optimization [Member]
 
Restructuring Reserve [Roll Forward]
 
Restructuring Reserve, Beginning Balance
Restructuring charges
282 
Restructuring Reserve, Settled without Cash
Cash payments
(282)
Restructuring Reserve, Ending Balance
ERP System Upgrade [Member]
 
Restructuring Reserve [Roll Forward]
 
Restructuring Reserve, Beginning Balance
169 
Restructuring charges
264 
Restructuring Reserve, Settled without Cash
Cash payments
(433)
Restructuring Reserve, Ending Balance
Severance And Retention [Member] |
Operating Unit Realignment [Member]
 
Restructuring Reserve [Roll Forward]
 
Restructuring Reserve, Beginning Balance
Restructuring charges
2,153 
Restructuring Reserve, Settled without Cash
(1,136)
Cash payments
(391)
Restructuring Reserve, Ending Balance
626 
Severance And Retention [Member] |
Orthopaedic Facility Optimization [Member]
 
Restructuring Reserve [Roll Forward]
 
Restructuring Reserve, Beginning Balance
9,567 
Restructuring charges
544 
Restructuring Reserve, Settled without Cash
Liability assumed in sale of prouct lines
(2,398)
Cash payments
(6,978)
Restructuring Reserve, Ending Balance
735 
Production Inefficiencies, Moving And Revalidation [Member] |
Medical Device Facility Optimization [Member]
 
Restructuring Reserve [Roll Forward]
 
Restructuring Reserve, Beginning Balance
Restructuring charges
19 
Restructuring Reserve, Settled without Cash
Cash payments
(19)
Restructuring Reserve, Ending Balance
Training And Consulting Costs [Member] |
ERP System Upgrade [Member]
 
Restructuring Reserve [Roll Forward]
 
Restructuring Reserve, Beginning Balance
169 
Restructuring charges
264 
Restructuring Reserve, Settled without Cash
Cash payments
(433)
Restructuring Reserve, Ending Balance
Accelerated Depreciation And Asset Write Offs [Member] |
Orthopaedic Facility Optimization [Member]
 
Restructuring Reserve [Roll Forward]
 
Restructuring Reserve, Beginning Balance
Restructuring charges
192 
Restructuring Reserve, Settled without Cash
(192)
Liability assumed in sale of prouct lines
Cash payments
Restructuring Reserve, Ending Balance
Accelerated Depreciation And Asset Write Offs [Member] |
ERP System Upgrade [Member]
 
Restructuring Reserve [Roll Forward]
 
Restructuring Reserve, Beginning Balance
Restructuring charges
Restructuring Reserve, Settled without Cash
Cash payments
Restructuring Reserve, Ending Balance
Personnel [Member] |
Medical Device Facility Optimization [Member]
 
Restructuring Reserve [Roll Forward]
 
Restructuring Reserve, Beginning Balance
Restructuring charges
Restructuring Reserve, Settled without Cash
Cash payments
(2)
Restructuring Reserve, Ending Balance
Other Restructuring [Member] |
Operating Unit Realignment [Member]
 
Restructuring Reserve [Roll Forward]
 
Restructuring Reserve, Beginning Balance
Restructuring charges
913 
Restructuring Reserve, Settled without Cash
Cash payments
(463)
Restructuring Reserve, Ending Balance
450 
Other Restructuring [Member] |
Orthopaedic Facility Optimization [Member]
 
Restructuring Reserve [Roll Forward]
 
Restructuring Reserve, Beginning Balance
Restructuring charges
5,987 
Restructuring Reserve, Settled without Cash
Liability assumed in sale of prouct lines
Cash payments
(5,622)
Restructuring Reserve, Ending Balance
365 
Other Restructuring [Member] |
Medical Device Facility Optimization [Member]
 
Restructuring Reserve [Roll Forward]
 
Restructuring Reserve, Beginning Balance
Restructuring charges
261 
Restructuring Reserve, Settled without Cash
Cash payments
(261)
Restructuring Reserve, Ending Balance
$ 0 
Income Taxes (Narratives) (Details) (USD $)
In Millions, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 27, 2013
Income Tax Disclosure [Abstract]
 
 
Unrecognized Tax Benefits
$ 1.4 
$ 1.4 
Unrecognized Tax Benefits that Would Impact Effective Tax Rate
1.2 
1.2 
Significant Change in Unrecognized Tax Benefits is Reasonably Possible, Amount of Unrecorded Benefit
0.1 
0.1 
Convertible Debt Deferred Tax Reclassified To Taxes Payable
30.4 
30.4 
Tax Payment Related To Convertible Note Deferred Tax
$ 8.0 
$ 19.6 
Commitments and Contingencies (Narratives) (Details) (USD $)
9 Months Ended
Sep. 27, 2013
Loss Contingencies [Line Items]
 
Standard Product Warranty Description
The Company generally warrants that its products will meet customer specifications and will be free from defects in materials and workmanship. 
Significant Purchase Commitment Description
Contractual obligations are defined as agreements that are enforceable and legally binding on the Company and that specify all significant terms, including: fixed or minimum obligations; fixed or minimum price provisions; and the approximate timing of the transaction. The Company’s contractual obligations are normally fulfilled within short time horizons. The Company also enters into blanket orders with vendors that have preferred pricing and terms, however these orders are normally cancelable without penalty. 
Significant Purchase Commitment Remaining Minimum Amount Committed
$ 24,100,000 
Description of Types of Foreign Currency Cash Flow Hedging Instruments Used
The Company enters into forward contracts to purchase Mexican pesos in order to hedge the risk of peso-denominated payments associated with the operations at its Tijuana, Mexico facility. 
Maximum Aggregate Loss Under Medical Plan Stop Loss Insurance Per Employee
225,000 
Accrued Self Insured Medical Plan Liability
$ 1,900,000 
Electrochem Litigation One [Member]
 
Loss Contingencies [Line Items]
 
Loss Contingency Lawsuit Filing Date
2012 
Loss Contingency Domicile Of Litigation
113th Judicial District Court of Harris County, Texas 
Loss Contingency Allegations
The complaint seeks damages alleging marketing defects and failure to warn, negligence and gross negligence relating to a product Electrochem manufactured and sold to a customer, one of the other named defendants, which, in turn, incorporated the Electrochem product into its own product which it sold to its customer, another named defendant. 
Loss Contingency Opinion Of Counsel
Given the early stages of this action, the amount of loss or range of possible loss cannot be reasonably estimated at this time 
Commitments and Contingencies (Product Warranty Rollforward) (Details 1) (USD $)
In Thousands, unless otherwise specified
9 Months Ended
Sep. 27, 2013
Movement in Standard Product Warranty Accrual [Roll Forward]
 
Standard Product Warranty Accrual, Beginning Balance
$ 2,626 
Standard Product Warranty Accrual, Warranties Issued
1,372 
Standard Product Warranty Accrual, Payments
(123)
Standard Product Warranty Accrual, Ending Balance
$ 3,875 
Commitments and Contingencies (Future Lease Payments) (Details 2) (USD $)
In Thousands, unless otherwise specified
Sep. 27, 2013
Operating Leases, Future Minimum Payments Due [Abstract]
 
OperatingLeasesFutureMinimumPaymentsRemainderOfFiscalYear
$ 1,400 
Operating Leases, Future Minimum Payments, Due in Two Years
5,123 
Operating Leases, Future Minimum Payments, Due in Three Years
4,522 
Operating Leases, Future Minimum Payments, Due in Four Years
3,826 
Operating Leases, Future Minimum Payments, Due in Five Years
1,424 
Operating Leases, Future Minimum Payments, Due Thereafter
1,933 
Total estimated operating lease expense
$ 18,228 
Commitments and Contingencies (FX Contract Details) (Details 3) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Foreign Currency Cash Flow Hedges [Abstract]
 
 
 
 
Increase (reduction) in Cost of Sales
$ (346)
$ 11 
$ (908)
$ (8)
Ineffective portion of change in fair value
Fx Contract 1 [Member]
 
 
 
 
Derivative [Line Items]
 
 
 
 
Derivative, Type of Instrument
 
 
FX Contract 
 
Notional Amount of Foreign Currency Cash Flow Hedge Derivatives
1,500 
 
1,500 
 
Start Date
 
 
Jan. 01, 2013 
 
End Date
 
 
Dec. 31, 2013 
 
$/Peso
0.0727 
 
0.0727 
 
Fair Value
59 
 
59 
 
Balance Sheet Location
 
 
Current Assets 
 
Fx Contract 2 [Member]
 
 
 
 
Derivative [Line Items]
 
 
 
 
Derivative, Type of Instrument
 
 
FX Contract 
 
Notional Amount of Foreign Currency Cash Flow Hedge Derivatives
1,500 
 
1,500 
 
Start Date
 
 
Jan. 01, 2013 
 
End Date
 
 
Dec. 31, 2013 
 
$/Peso
0.0693 
 
0.0693 
 
Fair Value
138 
 
138 
 
Balance Sheet Location
 
 
Current Assets 
 
Fx Contract 3 [Member]
 
 
 
 
Derivative [Line Items]
 
 
 
 
Derivative, Type of Instrument
 
 
FX Contract 
 
Notional Amount of Foreign Currency Cash Flow Hedge Derivatives
7,700 
 
7,700 
 
Start Date
 
 
Jan. 01, 2014 
 
End Date
 
 
Dec. 31, 2014 
 
$/Peso
0.0767 
 
0.0767 
 
Fair Value
$ (239)
 
$ (239)
 
Balance Sheet Location
 
 
Current Assets/ Other Long-Term Liabilities 
 
Earnings Per Share (Details) (USD $)
In Thousands, except Share data, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Anitdilutive Securities Excluded From Earnings Per Share [Abstract]
 
 
 
 
Time-vested stock options, restricted stock and restricted stock units
43,000 
2,223,000 
59,000 
1,237,000 
Performance-vested stock options and restricted stock units
27,000 
781,000 
26,000 
692,000 
Convertible Note Shares Included In Diluted Share Calculation
EARNINGS PER SHARE (EPS) [Abstract]
 
 
 
 
Basic EPS
$ 0.46 
$ (0.32)
$ 1.11 
$ 0.03 
Diluted EPS
$ 0.44 
$ (0.32)
$ 1.06 
$ 0.03 
Net Income (Loss) Available to Common Stockholders, Diluted [Abstract]
 
 
 
 
Net income (loss)
$ 11,071 
$ (7,561)
$ 26,486 
$ 757 
Net Income (Loss) Available to Common Stockholders, Diluted
$ 11,071 
$ (7,561)
$ 26,486 
$ 757 
Weighted Average Number of Shares Outstanding Reconciliation [Abstract]
 
 
 
 
Basic
24,047,000 
23,646,000 
23,904,000 
23,559,000 
Effect of dilutive securities convertible subordinated notes
Effect of dilutive securities stock optons, restricted stock and restricted stock units
1,141,000 
1,113,000 
365,000 
Denominator for diluted EPS
25,188,000 
23,646,000 
25,017,000 
23,924,000 
Comprehensive Income (Details) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Other Comprehensive Income (Loss), Derivatives Qualifying as Hedges, before Tax [Abstract]
 
 
 
 
Cash Flow Hedges, Beginning
$ 178 
 
$ 120 
 
Unrealized gain (loss) on cash flow hedges
(419)
 
 
Realized Gain Loss On Foreign Currency Contracts Before Tax
(346)
 
(908)
 
Realized Gain Loss On Interest Rate Swaps Before Tax
145 
 
344 
 
Cash Flow Hedges, End
(442)
 
(442)
 
Other Comprehensive Income (Loss), Tax [Abstract]
 
 
 
 
Tax, Beginning
338 
 
358 
 
Unrealized gain (loss) on cash flow hedges
147 
 
(1)
 
Realized gain loss on foreign currency contracts - tax
121 
 
318 
 
Realized gain loss on interest rate swap hedges - tax
(51)
 
(120)
 
Net defined benefit plan liability adjustments
 
 
 
Net foreign currency translation gain (loss)
 
 
Tax, End
555 
 
555 
 
Other Comprehensive Income Defined Benefit Plans Adjustment Before Tax Period Increase Decrease Abstract
 
 
 
 
Defined Benefit Plan Liability, Beginning
(365)
 
(962)
 
Net defined benefit plan liability adjustments
 
 
597 
 
Defined Benefit Plan Liability, Ending
(365)
 
(365)
 
Other Comprehensive Income Foreign Currency Transaction And Translation Adjustment Before Tax Period Increase Decrease Abstract
 
 
 
 
Foreign Currency Translation Adjustment, Beginning
10,999 
 
13,431 
 
Net foreign currency translation gain (loss)
3,579 
 
1,147 
 
Foreign Currency Translation Adjustment, End
14,578 
 
14,578 
 
Other Comprehensive Income Loss Before Tax Period Increase Decrease Abstract
 
 
 
 
Total Pre-Tax Amount, Beginning
10,812 
 
12,589 
 
Unrealized gain (loss) on cash flow hedges
(419)
 
 
Realized gain loss on foreign currency hedges - before tax
(346)
 
(908)
 
Realized gain loss on interest rate swaps - before tax
145 
 
344 
 
Net defined benefit plan liability adjustments
 
 
597 
 
Net foreign currency translation gain (loss)
3,579 
 
1,147 
 
Total Pre-Tax Amount, End
13,771 
 
13,771 
 
Other Comprehensive Income Loss Net Of Tax Period Increase Decrease Abstract
 
 
 
 
Net-of-Tax Amount, Beginning
11,150 
 
12,947 
 
Unrealized gain (loss) on cash flow hedges, net of tax
(272)
 
 
Realized gain loss on foreign currency hedges, net of tax
(225)
 
(590)
 
Realized gain loss on interest rate swap hedges, net of tax
94 
 
224 
 
Net defined benefit plan liability adjustments
597 
 
597 
 
Foreign currency translation gain (loss)
3,579 
1,005 
1,147 
(522)
Net-of-Tax Amount, End
$ 14,326 
 
$ 14,326 
 
Fair Value Measurement (Recurring Measurements) (Details) (USD $)
In Millions, unless otherwise specified
9 Months Ended
Sep. 27, 2013
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Abstract]
 
Description of Reclassification of Foreign Currency Cash Flow Hedge Gain (Loss)
The fair value of the Company’s foreign currency contracts will be realized as Cost of Sales as the inventory, which the contracts are hedging the cash flows to produce, is sold 
Foreign Currency Cash Flow Hedge Gain (Loss) to be Reclassified During Next 12 Months
$ 0.04 
Fair Value Measurement (Contingent Consideration Roll Forward) (Details 1) (USD $)
In Thousands, unless otherwise specified
9 Months Ended
Sep. 27, 2013
Contingent Consideration Liability [Roll Forward]
 
Accrued Contingent Consideration, Beginning Balance
$ 1,530 
Contingent Consideration Recognized In Period
Change in Amount of Contingent Consideration Liability
(430)
Contingent Payment Related To Business Combination
Accrued Contingent Consideration, Ending Balance
$ 1,100 
Fair Value Measurement (Contingent Consideration Assumptions) (Details 2) (USD $)
In Thousands, unless otherwise specified
Sep. 27, 2013
Financial Milestones [Member]
 
Fair Value Assumptions [Line Items]
 
Contingent Consideration Fair Value
$ 470 
Risk Adjusted Discount Rate For Contingent Consideration
12.00% 
Contingent Consideration Liability Projected Year Of Payment
2014 
Contingent Consideration Liability Probability Weighted Payment Amount
500 
Development Milestones [Member]
 
Fair Value Assumptions [Line Items]
 
Contingent Consideration Fair Value
630 
Risk Adjusted Discount Rate For Contingent Consideration
20.00% 
Contingent Consideration Liability Projected Year Of Payment
2016 
Contingent Consideration Liability Probability Weighted Payment Amount
$ 1,000 
Fair Value Measurement (Recurring Measurement Table) (Details 3) (USD $)
9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Dec. 28, 2012
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
 
Foreign Currency Contract, Asset, Fair Value Disclosure
$ 37,000 
 
 
Foreign Currency Contract Liability Fair Value Disclosure
79,000 
 
 
InterestRateDerivativeLiabilitiesAtFairValue
400,000 
 
 
Accrued Contingent Consideration
1,100,000 
 
1,530,000 
Maximum Potential Payment Due Upon Achievement Of Certain Milestones
2,000,000 
 
 
Assets, Fair Value Disclosure [Abstract]
 
 
 
Debt Instrument Fair Value
210,000,000 
 
 
Long Lived Assets Impairment Loss
300,000 
 
Impairment Of Intangible Assets Indefinite lived Excluding Goodwill
(426,000)
 
GoodwillImpairmentLoss
 
Cost And Equity Method Investments Aggregate Carrying Amount
10,600,000 
 
9,100,000 
Cost And Equity Method Investments Realized Gains Losses Net
600,000 
 
Fair Value, Inputs, Level 1 [Member]
 
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
 
Foreign Currency Contract, Asset, Fair Value Disclosure
 
 
Foreign Currency Contract Liability Fair Value Disclosure
 
 
InterestRateDerivativeLiabilitiesAtFairValue
 
 
Accrued Contingent Consideration
 
 
Fair Value, Inputs, Level 2 [Member]
 
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
 
Foreign Currency Contract, Asset, Fair Value Disclosure
37,000 
 
 
Foreign Currency Contract Liability Fair Value Disclosure
79,000 
 
 
InterestRateDerivativeLiabilitiesAtFairValue
400,000 
 
 
Accrued Contingent Consideration
 
 
Fair Value, Inputs, Level 3 [Member]
 
 
 
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]
 
 
 
Foreign Currency Contract, Asset, Fair Value Disclosure
 
 
Foreign Currency Contract Liability Fair Value Disclosure
 
 
InterestRateDerivativeLiabilitiesAtFairValue
 
 
Accrued Contingent Consideration
$ 1,100,000 
 
 
Business Segment, Geographic And Concentration Risk Information (Segment Revenue by Categories) (Details) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Segment Reporting, Revenue Reconciling Item [Line Items]
 
 
 
 
Sales Revenue, Net
$ 167,730 
$ 161,340 
$ 487,326 
$ 486,991 
Revenue, Major Customer [Line Items]
 
 
 
 
Revenue Major Customer Percent
48.00% 
47.00% 
49.00% 
44.00% 
Customera [Member]
 
 
 
 
Revenue, Major Customer [Line Items]
 
 
 
 
Revenue Major Customer Percent
21.00% 
19.00% 
20.00% 
19.00% 
Customer B [Member]
 
 
 
 
Revenue, Major Customer [Line Items]
 
 
 
 
Revenue Major Customer Percent
16.00% 
18.00% 
16.00% 
15.00% 
Customer C [Member]
 
 
 
 
Revenue, Major Customer [Line Items]
 
 
 
 
Revenue Major Customer Percent
11.00% 
10.00% 
13.00% 
10.00% 
United States [Member]
 
 
 
 
Segment Reporting, Revenue Reconciling Item [Line Items]
 
 
 
 
Sales Revenue, Net
81,736 
82,522 
242,304 
249,306 
Puerto Rico [Member]
 
 
 
 
Segment Reporting, Revenue Reconciling Item [Line Items]
 
 
 
 
Sales Revenue, Net
31,936 
31,320 
87,592 
81,541 
Belgium [Member]
 
 
 
 
Segment Reporting, Revenue Reconciling Item [Line Items]
 
 
 
 
Sales Revenue, Net
14,947 
11,346 
49,895 
41,737 
Rest Of World [Member]
 
 
 
 
Segment Reporting, Revenue Reconciling Item [Line Items]
 
 
 
 
Sales Revenue, Net
39,111 
36,152 
107,535 
114,407 
Implantable Medical [Member]
 
 
 
 
Segment Reporting, Revenue Reconciling Item [Line Items]
 
 
 
 
Sales Revenue, Net
129,338 
121,093 
369,356 
364,276 
Implantable Medical [Member] |
Cardiac Neuromodulation [Member]
 
 
 
 
Segment Reporting, Revenue Reconciling Item [Line Items]
 
 
 
 
Sales Revenue, Net
86,980 
80,246 
242,161 
235,406 
Implantable Medical [Member] |
Orthopaedic [Member]
 
 
 
 
Segment Reporting, Revenue Reconciling Item [Line Items]
 
 
 
 
Sales Revenue, Net
30,079 
27,173 
92,043 
91,079 
Implantable Medical [Member] |
Vascular [Member]
 
 
 
 
Segment Reporting, Revenue Reconciling Item [Line Items]
 
 
 
 
Sales Revenue, Net
12,279 
13,674 
35,152 
37,791 
Electrochem [Member]
 
 
 
 
Segment Reporting, Revenue Reconciling Item [Line Items]
 
 
 
 
Sales Revenue, Net
38,392 
40,247 
117,970 
122,715 
Electrochem [Member] |
Portable Medical [Member]
 
 
 
 
Segment Reporting, Revenue Reconciling Item [Line Items]
 
 
 
 
Sales Revenue, Net
19,320 
20,219 
60,376 
59,346 
Electrochem [Member] |
Energy [Member]
 
 
 
 
Segment Reporting, Revenue Reconciling Item [Line Items]
 
 
 
 
Sales Revenue, Net
13,625 
13,054 
39,025 
41,024 
Electrochem [Member] |
Other Electrochem [Member]
 
 
 
 
Segment Reporting, Revenue Reconciling Item [Line Items]
 
 
 
 
Sales Revenue, Net
$ 5,447 
$ 6,974 
$ 18,569 
$ 22,345 
Business Segment, Geographic And Concentration Risk Information (Segment Income From Operations) (Details 1) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 9 Months Ended
Sep. 27, 2013
Sep. 28, 2012
Sep. 27, 2013
Sep. 28, 2012
Segment Reporting Information [Line Items]
 
 
 
 
Total segment income from operations
$ 21,290 
$ 8,094 
$ 62,917 
$ 40,272 
Unallocated Operating Expenses
(4,288)
(5,967)
(14,441)
(15,856)
Operating income as reported
17,002 
2,127 
48,476 
24,416 
Unallocated Other Expense
(1,458)
(4,299)
(10,855)
(13,599)
Income before provision for income taxes
15,544 
(2,172)
37,621 
10,817 
Implantable Medical [Member]
 
 
 
 
Segment Reporting Information [Line Items]
 
 
 
 
Total segment income from operations
19,074 
2,744 
50,057 
24,252 
Electrochem [Member]
 
 
 
 
Segment Reporting Information [Line Items]
 
 
 
 
Total segment income from operations
$ 2,216 
$ 5,350 
$ 12,860 
$ 16,020 
Business Segment, Geographic And Concentration Risk Information (Long-lived Assets by Category) (Details 2) (USD $)
In Thousands, unless otherwise specified
Sep. 27, 2013
Dec. 28, 2012
Segment Reporting, Asset Reconciling Item [Line Items]
 
 
Property, plant and equipment, net
$ 147,431 
$ 150,893 
United States [Member]
 
 
Segment Reporting, Asset Reconciling Item [Line Items]
 
 
Property, plant and equipment, net
117,393 
123,104 
Rest Of World [Member]
 
 
Segment Reporting, Asset Reconciling Item [Line Items]
 
 
Property, plant and equipment, net
$ 30,038 
$ 27,789