DARLING INGREDIENTS INC., 10-K filed on 2/28/2024
Annual Report
v3.24.0.1
Cover - USD ($)
12 Months Ended
Dec. 30, 2023
Feb. 22, 2024
Jul. 01, 2023
Document and Entity Information [Abstract]      
Title of 12(b) Security Common Stock $0.01 par value per share    
Entity Incorporation, State or Country Code DE    
Document Annual Report true    
Entity Registrant Name DARLING INGREDIENTS INC.    
Entity Central Index Key 0000916540    
Current Fiscal Year End Date --12-30    
Entity Filer Category Large Accelerated Filer    
Document Type 10-K    
Document Period End Date Dec. 30, 2023    
Document Fiscal Year Focus 2023    
Document Fiscal Period Focus FY    
Amendment Flag false    
Entity Small Business false    
Entity Emerging Growth Company false    
Entity Shell Company false    
Entity Public Float     $ 10,059,866,000
Entity Common Stock, Shares Outstanding   159,611,336  
Entity Well-known Seasoned Issuer Yes    
Entity Voluntary Filers No    
Entity Current Reporting Status Yes    
Entity Interactive Data Current Yes    
Document Transition Report false    
Entity Tax Identification Number 36-2495346    
Entity Address, Address Line One 5601 N MacArthur Blvd.,    
Entity Address, City or Town Irving,    
Entity Address, State or Province TX    
Entity Address, Postal Zip Code 75038    
Trading Symbol DAR    
Security Exchange Name NYSE    
Entity File Number 001-13323    
City Area Code 972    
Local Phone Number 717-0300    
Documents Incorporated by Reference [Text Block]
DOCUMENTS INCORPORATED BY REFERENCE
 
Selected designated portions of the Registrant's definitive Proxy Statement in connection with the Registrant’s 2024 Annual Meeting of stockholders are incorporated by reference into Part III of this Annual Report.
   
ICFR Auditor Attestation Flag true    
Auditor Name KPMG LLP    
Auditor Location Dallas, Texas    
Auditor Firm ID 185    
Document Financial Statement Error Correction [Flag] false    
v3.24.0.1
Consolidated Balance Sheets - USD ($)
$ in Thousands
Dec. 30, 2023
Dec. 31, 2022
Current assets:    
Cash and cash equivalents $ 126,502 $ 127,016
Restricted cash 292 315
Inventories 758,739 673,621
Prepaid expenses 105,657 85,665
Income taxes refundable 23,599 18,583
Other current assets 42,586 56,324
Total current assets 1,855,666 1,638,097
Property, plant and equipment, net 2,935,185 2,462,082
Intangible assets, net 1,075,892 865,122
Goodwill 2,484,502 1,970,377
Investment in unconsolidated subsidiaries 2,251,629 1,926,395
Operating right-of-use assets, net 205,539 186,141
Other assets 234,960 136,268
Deferred income taxes 17,711 17,888
Total assets 11,061,084 9,202,370
Current liabilities:    
Current portion of long-term debt 60,703 69,846
Accounts payable, principally trade 425,588 472,491
Income taxes payable 15,522 44,851
Operating lease liability, current 55,325 49,232
Accrued expenses 440,999 432,023
Total current liabilities 998,137 1,068,443
Long-term debt, net of current portion 4,366,370 3,314,969
Operating lease liability, non-current 154,903 141,703
Other noncurrent liabilities 349,809 298,933
Deferred income taxes 498,174 481,832
Total liabilities 6,367,393 5,305,880
Commitments and contingencies
Stockholders’ equity:    
Common stock, $0.01 par value; 250,000,000 shares authorized, 174,427,981 and 173,593,099 shares issued at December 30, 2023 and December 31, 2022, respectively 1,744 1,736
Additional paid-in capital 1,697,787 1,660,084
Treasury stock, at cost; 14,894,192 and 13,623,503 shares at December 30, 2023 and December 31, 2022, respectively (629,008) (554,451)
Accumulated other comprehensive loss (198,346) (383,874)
Retained earnings 3,733,254 3,085,528
Total Darling's stockholders’ equity 4,605,431 3,809,023
Noncontrolling interests 88,260 87,467
Total stockholders’ equity 4,693,691 3,896,490
Total liabilities and stockholders' equity 11,061,084 9,202,370
Nonrelated Party    
Current assets:    
Accounts receivable 626,008 559,695
Related Party    
Current assets:    
Accounts receivable $ 172,283 $ 116,878
v3.24.0.1
Consolidated Balance Sheets (Parentheticals) - USD ($)
$ in Thousands
Dec. 30, 2023
Dec. 31, 2022
Assets [Abstract]    
Accounts Receivable, Allowance for Credit Loss, Current $ 15,208 $ 11,889
Stockholders’ equity:    
Common stock, par value (in usd per share) $ 0.01 $ 0.01
Common stock, shares authorized (in shares) 250,000,000 250,000,000
Common stock, shares, issued (in shares) 174,427,981 173,593,099
Treasury stock (in shares) 14,894,192 13,623,503
v3.24.0.1
Consolidated Statements of Operations - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Net sales $ 6,788,080 $ 6,532,204 $ 4,741,369
Costs and expenses:      
Cost of sales and operating expenses 5,143,060 5,002,609 3,499,385
Gain on sale of assets (7,421) (4,494) (958)
Selling, general and administrative expenses 542,534 436,608 391,538
Restructuring Costs and Asset Impairment Charges 18,553 29,666 778
Depreciation and amortization 502,015 394,721 316,387
Acquisition and integration costs 13,884 16,372 1,396
Change in fair value of contingent consideration (7,891) 0 0
Total costs and expenses 6,204,734 5,875,482 4,208,526
Equity In net income of Diamond Green Diesel 366,380 372,346 351,627
Operating income 949,726 1,029,068 884,470
Other expense:      
Interest expense (259,223) (125,566) (62,077)
Foreign currency gain/(loss) 8,133 (11,277) (2,199)
Other income/(expense), net 16,310 (3,609) (4,551)
Total other expense (234,780) (140,452) (68,827)
Equity in net income of other unconsolidated subsidiaries 5,011 5,102 5,753
Income before income taxes 719,957 893,718 821,396
Income tax expense 59,568 146,626 164,106
Net income 660,389 747,092 657,290
Net income attributable to noncontrolling interests (12,663) (9,402) (6,376)
Net income attributable to Darling $ 647,726 $ 737,690 $ 650,914
Net income per share:      
Basic (in dollars per share) $ 4.05 $ 4.58 $ 4.01
Diluted (in dollars per share) $ 3.99 $ 4.49 $ 3.90
v3.24.0.1
Consolidated Statements of Comprehensive Income - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Net income $ 660,389 $ 747,092 $ 657,290
Other comprehensive income (Loss), net of tax:      
Foreign currency translation 139,651 (87,856) (74,219)
Pension adjustments 2,284 8,966 12,669
Total other comprehensive income/(loss), net of tax 182,489 (65,258) (64,792)
Total comprehensive income 842,878 681,834 592,498
Comprehensive income attributable to noncontrolling interests 9,624 6,328 10,841
Comprehensive income attributable to Darling 833,254 675,506 581,657
Commodity derivative adjustments      
Other comprehensive income (Loss), net of tax:      
Derivative adjustments 33,813 1,428 2,591
Foreign exchange derivative adjustments      
Other comprehensive income (Loss), net of tax:      
Derivative adjustments 3,732 12,204 (5,833)
Interest rate swap derivative adjustments      
Other comprehensive income (Loss), net of tax:      
Derivative adjustments $ 3,009 $ 0 $ 0
v3.24.0.1
Consolidated Statements of Stockholders’ Equity - USD ($)
$ in Thousands
Total
Parent [Member]
Common Stock [Member]
Additional Paid-in Capital [Member]
Treasury Stock, Common
AOCI Attributable to Parent [Member]
Retained Earnings [Member]
Noncontrolling Interest [Member]
Commodity derivative adjustments
Commodity derivative adjustments
Parent [Member]
Commodity derivative adjustments
AOCI Attributable to Parent [Member]
Foreign exchange derivative adjustments
Foreign exchange derivative adjustments
Parent [Member]
Foreign exchange derivative adjustments
AOCI Attributable to Parent [Member]
Interest rate swap derivative adjustments
Interest rate swap derivative adjustments
Parent [Member]
Interest rate swap derivative adjustments
AOCI Attributable to Parent [Member]
Balance (in shares) at Jan. 02, 2021     162,200,389                            
Stockholders' Equity, Beginning Balance at Jan. 02, 2021 $ 2,954,209 $ 2,891,909 $ 1,699 $ 1,597,429 $ (151,710) $ (252,433) $ 1,696,924 $ 62,300                  
Increase (Decrease) in Stockholders' Equity [Roll Forward]                                  
Net income 657,290 650,914         650,914 6,376                  
Distribution of noncontrolling interest earnings (6,316)             (6,316)                  
Pension adjustments, net of tax 12,669 12,669       12,669                      
Derivative adjustments                 $ 2,591 $ 2,591 $ 2,591 $ (5,833) $ (5,833) $ (5,833) $ 0    
Foreign currency translation adjustments (74,219) (78,684)       (78,684)   4,465                  
Stock Issued During Period, Value, Restricted Stock Award, Gross 171 171   171                          
Stock-based compensation 21,666 21,666   21,666                          
Treasury stock (in shares)     (3,262,750)                            
Treasury stock (223,011) (223,011)     (223,011)                        
Issuance of common stock (in shares)     1,854,365                            
Issuance of common stock 8,568 8,568 $ 18 8,550                          
Balance (in shares) at Jan. 01, 2022     160,792,004                            
Stockholders' Equity, Ending Balance at Jan. 01, 2022 3,347,785 3,280,960 $ 1,717 1,627,816 (374,721) (321,690) 2,347,838 66,825                  
Increase (Decrease) in Stockholders' Equity [Roll Forward]                                  
Net income 747,092 737,690         737,690 9,402                  
Noncontrolling Interest, Increase from Business Combination 18,058             18,058                  
Distribution of noncontrolling interest earnings (3,744)             (3,744)                  
Pension adjustments, net of tax 8,966 8,966       8,966                      
Derivative adjustments                 1,428 1,428 1,428 12,204 12,204 12,204 0    
Foreign currency translation adjustments (87,856) (84,782)       (84,782)   (3,074)                  
Stock Issued During Period, Shares, Restricted Stock Award, Gross     8,000                            
Stock Issued During Period, Value, Restricted Stock Award, Gross 155 155   155                          
Stock-based compensation 24,850 24,850   24,850                          
Treasury stock (in shares)     (2,680,904)                            
Treasury stock (179,730) (179,730)     (179,730)                        
Issuance of common stock (in shares)     1,850,496                            
Issuance of common stock 7,282 7,282 $ 19 7,263                          
Balance (in shares) at Dec. 31, 2022     159,969,596                            
Stockholders' Equity, Ending Balance at Dec. 31, 2022 3,896,490 3,809,023 $ 1,736 1,660,084 (554,451) (383,874) 3,085,528 87,467                  
Increase (Decrease) in Stockholders' Equity [Roll Forward]                                  
Net income 660,389 647,726         647,726 12,663                  
Distribution of noncontrolling interest earnings (9,036)             (9,036)                  
Additions to noncontrolling interests 205             205                  
Pension adjustments, net of tax 2,284 2,284       2,284                      
Derivative adjustments                 $ 33,813 $ 33,813 $ 33,813 $ 3,732 $ 3,732 $ 3,732 $ 3,009 $ 3,009 $ 3,009
Foreign currency translation adjustments 139,651 142,690       142,690   (3,039)                  
Stock Issued During Period, Value, Restricted Stock Award, Gross 186 186   186                          
Stock-based compensation 32,970 32,970   32,970                          
Treasury stock (in shares)     (1,270,689)                            
Treasury stock (74,557) (74,557)     (74,557)                        
Issuance of common stock (in shares)     834,882                            
Issuance of common stock 4,555 4,555 $ 8 4,547                          
Balance (in shares) at Dec. 30, 2023     159,533,789                            
Stockholders' Equity, Ending Balance at Dec. 30, 2023 $ 4,693,691 $ 4,605,431 $ 1,744 $ 1,697,787 $ (629,008) $ (198,346) $ 3,733,254 $ 88,260                  
v3.24.0.1
Consolidated Statements of Stockholders’ Equity (Parenthetical) - $ / shares
Dec. 30, 2023
Dec. 31, 2022
Statement of Stockholders' Equity [Abstract]    
Common stock, par value (in usd per share) $ 0.01 $ 0.01
v3.24.0.1
Consolidated Statements of Cash Flows - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Cash flows from operating activities:      
Net income $ 660,389 $ 747,092 $ 657,290
     Adjustments to reconcile net income to net cash provided by operating activities:      
Depreciation and amortization 502,015 394,721 316,387
Deferred income taxes (22,241) 46,734 96,812
Gain on sale of assets (7,421) (4,494) (958)
Asset impairment 4,734 29,666 138
Change in fair value of contingent consideration (7,891) 0 0
Decrease in long-term pension liability (1,040) (7,037) (4,742)
Stock-based compensation expense 33,156 25,005 21,837
Write-off deferred loan costs 653 0 1,130
Deferred loan cost amortization 6,216 4,984 4,038
Equity in net income of Diamond Green Diesel and other unconsolidated subsidiaries (371,391) (377,448) (357,380)
Distributions of earnings from Diamond Green Diesel and other unconsolidated subsidiaries 168,277 95,546 4,611
          Changes in operating assets and liabilities, net                    of effects from acquisitions:      
Accounts receivable (10,832) (56,543) (79,954)
Income taxes refundable/payable (39,933) (3,495) 18,826
Inventories and prepaid expenses 49,582 (130,170) (72,919)
Accounts payable and accrued expenses (82,939) 65,936 84,580
Other 17,929 (16,758) 14,724
Net cash provided by operating activities 899,263 813,739 704,420
Cash flows from investing activities:      
Capital expenditures (555,480) (391,309) (274,126)
Acquisitions, net of cash acquired (1,093,183) (1,772,437) (2,059)
Investment in Diamond Green Diesel (75,000) (264,750) (189,000)
Investment in other unconsolidated subsidiaries (27) 0 (4,449)
Loan to Diamond Green Diesel 0 (50,000) (25,000)
Loan repayment from Diamond Green Diesel 25,000 50,000 0
Gross proceeds from sale of property, plant and equipment and other assets 10,748 13,442 4,645
Proceeds from insurance settlement 14,014 0 0
Payments related to routes and other intangibles (1,524) (1,492) (274)
Net cash used in investing activities (1,675,452) (2,416,546) (490,263)
Cash flows from financing activities:      
Proceeds from long-term debt 817,101 1,934,885 43,824
Payments on long-term debt (319,367) (63,078) (142,133)
Borrowings from revolving credit facility 2,666,360 1,873,795 620,601
Payments on revolving credit facility (2,194,902) (1,897,280) (515,424)
Net cash overdraft financing (9,780) 24,069 (3,845)
Acquisition hold-back payments (3,793) 0 0
Deferred loan costs (9) (16,780) (3,809)
Issuance of common stock 0 0 50
Repurchase of common stock (52,941) (125,531) (167,708)
Minimum withholding taxes paid on stock awards (17,296) (46,944) (46,894)
Distributions to noncontrolling interests (9,081) (4,532) (6,022)
Net cash provided/(used) in financing activities 876,292 1,678,604 (221,360)
Effect of exchange rate changes on cash flows 14,179 5,299 (5,445)
Net increase/(decrease) in cash, cash equivalents and restricted cash 114,282 81,096 (12,648)
Cash, cash equivalents and restricted cash at beginning of year 150,168 69,072 81,720
Cash, cash equivalents and restricted cash at end of year $ 264,450 $ 150,168 $ 69,072
v3.24.0.1
General
12 Months Ended
Dec. 30, 2023
General [Abstract]  
GENERAL GENERAL
(a)     NATURE OF OPERATIONS

Darling Ingredients Inc., a Delaware corporation (“Darling”, and together with its subsidiaries, the “Company” or “we”, “us” or “our”), is a global developer and producer of sustainable natural ingredients from edible and inedible bio-nutrients, creating a wide range of ingredients and customized specialty solutions for customers in the pharmaceutical, food, pet food, feed, industrial, fuel, bioenergy and fertilizer industries.  The Company’s business operations are conducted through a global network of over 260 locations across five continents within three business segments, Feed Ingredients, Food Ingredients and Fuel Ingredients. Comparative segment revenues and related financial information are presented in Note 21 to the consolidated financial statements.

(b)SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES

(1)     Basis of Presentation

The consolidated financial statements include the accounts of Darling and its consolidated subsidiaries. Noncontrolling interests represents the outstanding ownership interest in the Company’s consolidated subsidiaries that are not owned by the Company. In the accompanying Consolidated Statements of Operations, the noncontrolling interest in net income of the consolidated subsidiaries is shown as an allocation of the Company’s net income and is presented separately as “Net income attributable to noncontrolling interests”. In the Company’s Consolidated Balance Sheets, noncontrolling interests represents the ownership interests in the Company consolidated subsidiaries' net assets held by parties other than the Company. These ownership interests are presented separately as “Noncontrolling interests” within “Stockholders’ Equity.” All intercompany balances and transactions have been eliminated in consolidation.

(2)     Business Combinations

The Company accounts for its business combinations using the acquisition method of accounting when the activities acquired have been determined to be a business. The consideration transferred in a business combination is measured at fair value, which is determined as the sum of the acquisition-date fair values of the assets transferred, liabilities incurred by the Company and any equity interests issued by the Company. The consideration transferred is allocated to the tangible and intangible assets acquired and liabilities assumed at their estimated fair value on the acquisition date. The excess of fair value is recorded as goodwill. The results of businesses acquired in a business combination are included in our consolidated financial statements from the date of acquisition. Acquisition costs are expensed as incurred.

Determining the fair value of assets acquired and liabilities assumed requires management to use significant judgment and estimates. Depending on the acquisition size, the Company determines the fair values using the assistance of a valuation expert who assists the Company primarily using the cost, market and income approaches and using estimates of future revenue and cash flows, raw material and sales volumes, discount rates and the selection of comparable companies. The Company’s estimates of fair value are based upon assumptions believed to be reasonable, but which are inherently uncertain and unpredictable and, as a result, actual results may differ from estimates. During the measurement period, not to exceed one year from the date of the acquisition, the Company may record adjustments to the assets acquired and liabilities assumed, with a corresponding offset to goodwill if new information is obtained related to facts and circumstances that existed as of the acquisition date. After the measurement period, any subsequent adjustments are reflected in the consolidated statement of operations.

(3)    Fiscal Year 

The Company has a 52/53 week fiscal year ending on the Saturday nearest December 31.  Fiscal years for the consolidated financial statements included herein are for the 52 weeks ended December 30, 2023, the 52 weeks ended December 31, 2022, and the 52 weeks ended January 1, 2022.
(4)     Cash and Cash Equivalents

The Company considers all short-term highly liquid instruments, with an original maturity of three months or less, to be cash equivalents. Cash balances are recorded net of book overdrafts when a bank right-of-offset exists. All other book overdrafts are recorded in accounts payable and the change in the related balance is reflected in operating activities on the Consolidated Statement of Cash Flows. In addition, the Company has bank overdrafts, which are considered a form of short-term financing with changes in the related balance reflected in financing activities in the Consolidated Statement of Cash Flows. Restricted cash shown on the Consolidated Balance Sheet as of December 30, 2023 and December 31, 2022, primarily represented amounts set aside as collateral for foreign construction projects and U. S. environmental claims and were insignificant to the Company. Restricted cash included in other assets as of December 30, 2023 and December 31, 2022, primarily represents acquisition consideration hold-back amounts that are part of the purchase price set aside in escrow in the Company’s name for possible indemnification claims by the Company, which amounts will be paid to the sellers in the future if no claims arise. A reconciliation of cash, cash equivalents, and restricted cash reported within the Consolidated Balance Sheets that sum to the total of same such amounts shown in the Consolidated Statement of Cash flows is as follows (in thousands):

December 30, 2023December 31, 2022
Cash and cash equivalents$126,502 $127,016 
Restricted cash292 315 
Restricted cash included in other long-term assets137,656 22,837 
Total cash, cash equivalents and restricted cash shown in the statement of cash flows$264,450 $150,168 

(5)     Accounts Receivable and Allowance for Doubtful Accounts

The Company maintains allowances for doubtful accounts for estimated losses resulting from customers’ non-payment of trade accounts receivable owed to the Company.  These trade receivables arise in the ordinary course of business from sales of raw material, finished product or services to the Company’s customers.  The estimate of allowance for doubtful accounts is based upon the Company’s bad debt experience adjusted for differences in asset-specific risk characteristic, current economic conditions and forecast of future economic conditions. If the financial condition of the Company’s customers deteriorates, resulting in the customers’ inability to pay the Company’s receivables as they come due, additional allowances for doubtful accounts may be required. The Company has entered into agreements with third-party banks to factor certain of the Company’s trade receivables in order to enhance working capital by turning trade receivables into cash faster. Under these agreements, the Company will sell certain selected customers trade receivables to the third-party banks without recourse for cash less a nominal fee. For the years ended December 30, 2023, December 31, 2022 and January 1, 2022, the Company sold approximately $532.6 million, $582.0 million and $443.6 million, respectively of its trade receivables and incurred approximately $7.5 million, $4.0 million and $1.1 million in fees, which are recorded as interest expense, respectively.

(6)     Inventories

Inventories are stated at the lower of cost or net realizable value.  Cost is primarily determined using the first-in, first-out (FIFO) method for the Feed Ingredients and Fuel Ingredients segments. In the Food Ingredients segment cost is primarily determined based on the weighted average cost.

(7)     Long Lived Assets

Property, Plant and Equipment
 
Property, plant and equipment are recorded at cost.  Depreciation is computed by the straight-line method over the estimated useful lives of assets:  1) Buildings and improvements, 15 to 30 years; 2) Machinery and equipment, 3 to 10 years; 3) Vehicles, 3 to 8 years; and 4) Aircraft, 7 to 10 years.
         
Maintenance and repairs are charged to expense as incurred, and expenditures for major renewals and improvements are capitalized.

        Intangible Assets
 
Intangible assets with indefinite lives, and therefore, not subject to amortization, consist of trade names acquired in the acquisition of Griffin Industries Inc. on December 17, 2010 (which was subsequently converted to a limited liability company) and its subsidiaries (“Griffin”) and trade names acquired in the acquisition of its Darling Ingredients International business on January 7, 2014.  Intangible assets subject to amortization consist of:  1) collection routes which are made up of groups of suppliers of raw materials in similar geographic areas from which the Company derives collection fees and a dependable source of raw materials for processing into finished products; 2) customer relationships representing groups of collagen finished product customers in our food segment; 3) permits that represent licensing of operating plants that have been acquired, giving those plants the ability to operate; 4) non-compete agreements that represent contractual arrangements with former competitors whose businesses were acquired; 5) trade names; and 6) royalty, product development, consulting, land use rights and leasehold agreements.  Amortization expense is calculated using the straight-line method over the estimated useful lives of the assets ranging from:  5 to 21 years for collection routes; 10 to 20 years for customer relationships; 10 to 20 years for permits; 3 to 7 years for non-compete agreements; and 4 to 15 years for trade names.  Royalties, product development, patents, consulting, land use rights and leasehold agreements are generally amortized over the term of the agreement.

(8)     Impairment of Long-Lived Assets and Long-Lived Assets to be Disposed of

The Company reviews the carrying value of long-lived assets for impairment when events or changes in circumstances indicate that the carrying amount of an asset, or related asset group, may not be recoverable from estimated future undiscounted cash flows.  Recoverability of assets to be held and used is measured by a comparison of the carrying amount of an asset or asset group to estimated undiscounted future cash flows expected to be generated by the asset or asset group.  If the carrying amount of the asset or asset group exceeds its estimated future cash flows, an impairment charge is recognized by the amount for which the carrying amount of the asset exceeds the fair value of the asset.  In fiscal 2023, the Company recorded asset impairment charges related to the feed segment and food segment long-lived assets of approximately $2.9 million and $1.8 million, respectively. In fiscal 2022, the Company recorded asset impairment charges related to its food segment long-lived assets of approximately $18.4 million and feed segment long-lived assets of approximately $8.6 million and in fiscal 2021 the company recorded asset impairment charges related to its fuel segment long-lived assets of approximately $0.1 million. See Note 18 to the consolidated financial statements.

(9)    Goodwill and Indefinite Lived Intangible Assets

Goodwill and indefinite lived intangible assets are tested annually or more frequently if events or changes in circumstances indicate that the asset might be impaired.  When assessing the recoverability of goodwill and other indefinite lived intangible assets, the Company may first assess qualitative factors in determining whether it is more likely than not that the fair value of a reporting unit, including goodwill, or an other indefinite lived intangible asset is less than its carrying amount. The qualitative evaluation is an assessment of multiple factors, including the current operating environment, financial performance and market considerations. The Company may elect to bypass this qualitative assessment for some or all of its reporting units or other indefinite lived intangible assets and perform a quantitative test, based on management's judgment. If the Company chooses to bypass the qualitative assessment, it performs the quantitative approach to impairment testing by comparing the fair value of the Company’s reporting units to their respective carrying amounts and records an impairment charge for the amount by which the carrying amounts exceeds the fair value; however, the loss recognized, if any, will not exceed the total amount of goodwill allocated to that reporting unit. In fiscal 2023, the Company performed a quantitative approach to valuing goodwill and indefinite-lived intangible assets at October 28, 2023 and as a result determined the fair values of the Company’s reporting units containing goodwill exceeded the related carrying values. In fiscal 2022 and 2021, the Company performed a qualitative impairment analysis for its annual goodwill and indefinite-lived intangible assets at October 29, 2022 and October 30, 2021, respectively. Based on the Company’s annual impairment testing at October 29, 2022 and October 30, 2021, respectively, we concluded it is more likely than not that the fair values of the Company’s reporting units containing goodwill and indefinite lived
intangible assets exceeded the related carrying value. However, in December 2022, the Company’s management reviewed our global network of collagen plants for optimization opportunities and decided to close our Peabody, Massachusetts, plant in 2023. As a result of the restructuring, the Company incurred goodwill impairment charges in fiscal 2022. Goodwill was approximately $2.5 billion and $2.0 billion at December 30, 2023 and December 31, 2022, respectively. See Note 7 for further information on the Company’s goodwill.

(10)    Leases

The Company accounts for leases in accordance with Accounting Standard Codification (“ASC”) Topic 842, Leases. The Company determines if an arrangement is a lease at inception for which the Company recognizes the right-of-use (“ROU”) asset and a lease liability at the lease commencement date. For operating leases, the lease liability is initially and subsequently measured at the present value of the unpaid lease payments at the lease commencement date. In determining the lease liability, the Company applies a discount rate to the minimum lease payments within each lease. ASC 842 requires the Company to use the rate of interest that a lessee would have to pay to borrow on a collateralized basis over a similar term an amount equal to the lease payments in a similar economic environment. To estimate the Company’s incremental borrowing rate over various terms, a comparable market yield curve consistent with the Company’s credit quality is determined. The lease term for all of the Company’s leases include the non-cancellable period of the lease plus any additional periods covered by either a Company option to extend the lease that the Company is reasonably certain to exercise or when a triggering event occurs. The Company has elected to not recognize a ROU asset and lease liability with an initial term of 12 months or less at lease commencement. Operating leases are included on the Company’s balance sheet as a ROU asset, current operating lease liabilities and long-term operating lease liabilities. For finance leases, the lease liability is initially measured in the same manner and date as for the operating leases, and is subsequently measured at amortized cost using the effective interest method. Finance leases are included in property, plant and equipment, current portion of long-term debt and long-term debt, net of current portion, but are not significant to the Company.

The ROU asset is initially measured at cost, which comprises the initial amount of the lease liability adjusted for lease payments made at or before the lease commencement date, plus any direct costs incurred less any lease incentives received. For operating leases, the ROU asset is subsequently measured throughout the lease term at the carrying amount of the lease liability, plus initial direct costs, plus (minus) any prepaid (accrued) lease payments, less the unamortized balance of the lease incentives received. Some leases payments contain rent escalation clauses (including index-based escalations), initially measured using the index at the lease commencement date. The Company recognizes minimum rental expense on a straight-line basis based on the fixed components of the lease arrangement.

The Company uses the long-lived assets impairment guidance in ASC subtopic 360-10, Property, Plant and Equipment - Overall, to determine whether the ROU asset is impaired, and if so, the amount of the impairment loss to recognize. The Company monitors for events or changes in circumstances that require a reassessment of one of its leases. When a reassessment results in the remeasurement of a lease liability, a corresponding adjustment is made to the carrying amount of the corresponding ROU asset unless doing so would reduce the carrying amount of the ROU asset to an amount less than zero. In that case, the amount of the adjustment that would result in a negative ROU asset balance is recorded in the Consolidated Statement of Operations.

(11)    Environmental Expenditures

Environmental expenditures incurred to mitigate or prevent environmental impacts that have yet to occur and that otherwise may result from future operations are capitalized.  Expenditures that relate to an existing condition caused by past operations and that do not contribute to current or future revenues are expensed or charged against established environmental reserves.  Reserves are established when environmental impacts have been identified which are probable to require mitigation and/or remediation and the costs are reasonably estimable.
(12)    Income Taxes

The Company accounts for income taxes using the asset and liability method.  Under the asset and liability method, deferred tax assets and liabilities are recognized for the future tax consequences attributable to differences between the financial statement carrying amounts of existing assets and liabilities and their respective tax bases.  Deferred tax assets and liabilities are measured using enacted tax rates expected to apply to taxable income in the years in which those temporary differences are expected to be recovered or settled.  The effect on deferred tax assets and liabilities of a change in tax rates is recognized in income in the period that includes the enactment date.

The Company periodically assesses whether it is more likely than not that it will generate sufficient taxable income to realize its deferred income tax assets.  In making this determination, the Company considers all available positive and negative evidence and makes certain assumptions.  The Company considers, among other things, its deferred tax liabilities, the overall business environment, its historical earnings and losses, current industry trends and its outlook for taxable income in future years.  
 
The Company recognizes tax benefits from uncertain tax positions only if it is more likely than not that the tax position will be sustained upon examination by the relevant taxing authority. Adjustments are made to the reserves for uncertain tax positions when facts and circumstances change or additional information is available. Judgment is required to assess the impact of ongoing audits conducted by tax authorities in determining the Company’s consolidated income tax provision. The Company recognizes accrued interest and penalties on tax related matters as a component of income tax expense.

(13)    Earnings per Share

Basic income per common share is computed by dividing net income attributable to Darling by the weighted average number of common shares including non-vested and restricted shares with participation rights outstanding during the period.  Diluted income per common share is computed by dividing net income attributable to Darling by the weighted average number of common shares outstanding during the period increased by dilutive common equivalent shares determined using the treasury stock method.
Net Income per Common Share (in thousands, except per share data)
 December 30,December 31,January 1,
 202320222022
 IncomeSharesPer-ShareIncomeSharesPer-ShareIncomeSharesPer-Share
Basic: 
Net income attributable to Darling$647,726 159,861$4.05 $737,690 161,000$4.58 $650,914 162,454$4.01 
Diluted: 
Effect of dilutive securities 
Add: Option shares in the money and dilutive effect of nonvested stock
— 3,314— — 3,831— — 5,468— 
Less: Pro-forma treasury shares— (788)— — (710)— — (826)— 
Diluted: 
Net income attributable to Darling$647,726 162,387$3.99 $737,690 164,121$4.49 $650,914 167,096$3.90 

There were no outstanding stock options excluded in fiscal 2023, 2022 and 2021 from diluted income per common share as the effect was antidilutive.  For fiscal 2023, 2022 and 2021, respectively, 311,919, 266,246 and 195,542 shares of non-vested stock were excluded from diluted income per common share as the effect was antidilutive.

(14)    Stock Based Compensation

The Company recognizes compensation expense ratably over the vesting period in an amount equal to the fair value of the share-based payments (e.g., stock options and non-vested and restricted stock) granted to employees and non-employee directors or by incurring liabilities to an employee or other supplier (a) in amounts based, at least in part, on the price of the entity’s shares or other equity instruments, or (b) that require or may require settlement by issuing the entity’s equity shares or other equity instruments. The
Company’s policy is to account for forfeitures in the period they occur, rather than estimating a forfeiture rate. The Company does not reclassify excess tax benefits from operating activities to financing activities in the Consolidated Statements of Cash Flows. Additionally, the Company excludes the excess tax benefits from the assumed proceeds available to repurchase shares of common stock in the computation of the Company’s diluted earnings per share. The Company records tax benefit or expense within income tax expense for the year ended December 30, 2023, December 31, 2022 and January 1, 2022 related to the excess tax expense on stock options, non-vested stock, director restricted stock units, restricted stock units and performance units.

Total stock-based compensation recognized in the Consolidated Statements of Operations for the years ended December 30, 2023, December 31, 2022 and January 1, 2022 was approximately $33.2 million, $25.0 million and $21.8 million, respectively, which is included in selling, general and administrative expenses, and the related income tax benefit recognized was approximately $2.6 million, $1.7 million and $1.8 million, respectively.  See Note 13 for further information on the Company’s stock-based compensation plans. 

(15)    Use of Estimates

The preparation of the consolidated financial statements in conformity with U.S. generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the consolidated financial statements and the reported amounts of revenues and expenses during the reporting period.  Actual results could differ from those estimates.

If it is at least reasonably possible that the estimate of the effect on the financial statements of a condition, situation, or set of circumstances that exist at the date of the financial statements will change in the near term due to one or more future confirming events, and the effect of the change would be material to the financial statements, the Company will disclose the nature of the uncertainty and include an indication that it is at least reasonably possible that a change in the estimate will occur in the near term.  If the estimate involves certain loss contingencies, the disclosure will also include an estimate of the probable loss or range of loss or state that an estimate cannot be made.

As a result of the Russia-Ukraine war, the Israeli-Palestinian conflict and the current inflationary environment, we have evaluated the potential impact to the Company’s operations and for any indicators of potential triggering events that could indicate certain of the Company’s assets may be impaired. As of December 30, 2023, the Company has not observed any impairments of the Company’s assets or a significant change in their fair value due to the Russia-Ukraine war, the Israeli-Palestinian conflict or inflation.

(16)    Out of Period Correction

During the quarter ended July 1, 2023, the Company determined the fair value of the contingent consideration liability recorded related to the FASA Group of approximately R$867.5 million (approximately $168.1 million USD at the exchange rate in effect on the closing date of the acquisition) was overstated in the initial purchase price allocation. The error was the result of the use of an incorrect fair value model under the income approach to determine fair value of the contingent consideration liability upon acquisition. Utilizing assistance from external valuation experts and the use of a Monte Carlo simulation, the Company determined during the quarter ended July 1, 2023 the acquisition date fair value of the contingent payment was R$428.2 million (approximately $83.0 million USD at the exchange rate in effect on the closing date of the acquisition) representing the probability weighted present value of the expected payment to be made under the agreement using the income approach. This resulted in an overstatement of the fair value of the contingent consideration liability of approximately $85.1 million on the acquisition date.

The Company assessed the impact of this error and concluded that it was not material and did not affect previously issued financial statements for any interim or annual period, and the correction of the error during the quarter ended July 1, 2023 was not material to the second quarter 2023 financial statements and is not material to the annual financial statements for fiscal 2023. The correction of the fair value of the contingent consideration liability at the acquisition date was recorded as an immaterial out-of-period correction during the quarter ended July 1, 2023 with the offset to the balance sheet recorded as a reduction to goodwill of approximately $85.1 million, which is included in the Feed Ingredients segment.
(17)    Financial Instruments

The carrying amount of cash and cash equivalents, accounts receivable, accounts payable and accrued expenses approximates fair value due to the short maturity of these instruments.  The Company’s 6% Senior Notes due 2030, 5.25% Senior Notes due 2027, 3.625% Senior Notes due 2026, term loans and revolver borrowings outstanding at December 30, 2023, as described in Note 10 have a fair value based on market valuation from third-party banks. The carrying amount for the Company’s other debt is not deemed to be significantly different than the fair value. See Note 17 for financial instruments' fair values.

(18)    Derivative Instruments

The Company makes limited use of derivative instruments to manage cash flow risks related to interest rates, natural gas usage, inventory, forecasted sales and foreign currency exchange rates.  The Company does not use derivative instruments for trading purposes. Interest rate swaps are entered into with the intent of managing overall borrowing costs by reducing the potential impact of increases in interest rates on floating-rate long-term debt. Natural gas swaps and options are entered into with the intent of managing the overall cost of natural gas usage by reducing the potential impact of seasonal weather demands on natural gas that increases natural gas prices.  Heating oil swaps and options are entered into with the intent of managing the overall cost of diesel fuel usage by reducing the potential impact of seasonal weather demands on diesel fuel that increases diesel fuel prices. Soybean meal options are entered into with the intent of managing the impact of changing prices for poultry meal sales.  Corn options and future contracts are entered into with the intent of managing U.S. forecasted sales of BBP by reducing the impact of changing prices. Foreign currency forward and option contracts are entered into to mitigate the foreign exchange rate risk for transactions designated in a currency other than the local functional currency.  

Entities are required to report all derivative instruments in the statement of financial position at fair value. The accounting for changes in the fair value (i.e., gains or losses) of a derivative instrument depends on whether it has been designated and qualifies as part of a hedging relationship and, if so, on the reason for holding the instrument. If certain conditions are met, entities may elect to designate a derivative instrument as a hedge of exposures to changes in fair value, cash flows or foreign currencies.  If the hedged exposure is a cash flow exposure, the gain or loss on the derivative instrument is reported initially as a component of other comprehensive income (outside of earnings) and is subsequently reclassified into earnings when the forecasted transaction affects earnings. Any amounts excluded from the assessment of hedge effectiveness is reported in earnings immediately. If the derivative instrument is not designated as a hedge, the gain or loss is recognized in earnings in the period of change. Hedge accounting treatment ceases if or when the hedge transaction is no longer probable of occurring or the hedge relationship correlation no longer qualifies for hedge accounting.

(19)    Revenue Recognition

The Company recognizes revenue on sales when control of the promised finished product is transferred to the Company’s customers in an amount that reflects the consideration the Company expects to be entitled to in exchange for the finished product. Service revenues are recognized when the service occurs. Certain customers may be required to prepay prior to shipment in order to maintain payment protection against certain foreign and domestic sales.  These amounts are recorded as unearned revenue and recognized when control of the promised finished product is transferred to the Company’s customer. See Note 22 to the consolidated financial statements.

(20)    Related Party Transactions

The Company announced in January 2011 that a wholly-owned subsidiary of Darling entered into a limited liability company agreement with a wholly-owned subsidiary of Valero Energy Corporation (“Valero”) to form Diamond Green Diesel Holdings LLC (the “DGD Joint Venture”). The Company has related party sale transactions and loan transactions with the DGD Joint Venture.  See Note 23 for further information on the Company’s related party transactions.
(21)    Foreign Currency Translation and Remeasurement

Foreign currency translation is included as a component of accumulated other comprehensive loss and reflects the adjustments resulting from translating the foreign currency denominated financial statements of foreign subsidiaries into U.S. dollars. The functional currency of the Company’s foreign subsidiaries is the currency of the primary economic environment in which the entity operates, which is generally the local currency of the country. Accordingly, assets and liabilities of the foreign subsidiaries are translated into U.S. dollars at fiscal year end exchange rates, including intercompany foreign currency transactions that are of long-term investment nature. Income and expense items are translated at average exchange rates occurring during the period. Changes in exchange rates that affect cash flows and the related receivables or payables are recognized as transaction gains/(losses) in determining net income. The Company incurred net foreign currency translation gains/(losses) of approximately $142.7 million, $(84.8) million and $(78.7) million in fiscal 2023, 2022 and 2021, respectively.

(22)    Reclassification

Certain immaterial prior year amounts have been reclassified to conform to current year presentation.

(23)    Subsequent Events
The Company evaluates subsequent events from the end of the most recent fiscal year through the date the consolidated financial statements are issued.
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Investment in Unconsolidated Subsidiary
12 Months Ended
Dec. 30, 2023
Investment in Affiliate [Abstract]  
INVESTMENT IN UNCONSOLIDATED SUBSIDIARY INVESTMENT IN UNCONSOLIDATED SUBSIDIARIES
The DGD Joint Venture is owned 50% / 50% with Valero.

Selected financial information for the Company’s DGD Joint Venture is as follows:
(in thousands)December 31, 2023December 31, 2022
Assets:
Total current assets$1,877,430 $1,304,805 
Property, plant and equipment, net3,838,800 3,866,854 
Other assets89,697 61,665 
Total assets$5,805,927 $5,233,324 
Liabilities and members' equity:
Total current portion of long term debt$278,639 $217,066 
Total other current liabilities417,918 515,023 
Total long term debt737,097 774,783 
Total other long term liabilities16,996 17,249 
Total members' equity4,355,277 3,709,203 
Total liabilities and member's equity$5,805,927 $5,233,324 
Year Ended December 31,
(in thousands)202320222021
Revenues:
Operating revenues$6,990,622 $5,501,166 $2,342,332 
Expenses:
Total costs and expenses less lower of cost or market inventory valuation adjustment and depreciation, amortization and accretion expense5,925,778 4,614,192 1,575,494 
Lower of cost or market (LCM) inventory valuation adjustment60,871 — — 
Depreciation, amortization and accretion expense230,921 125,656 58,326 
Operating income773,052 761,318 708,512 
Other income10,317 3,170 678 
Interest and debt expense, net(49,857)(19,796)(5,936)
Income before income tax expense$733,512 $744,692 $703,254 
Income tax expense752 — — 
Net income$732,760 $744,692 $703,254 
As of December 30, 2023, under the equity method of accounting, the Company has an investment in the DGD Joint Venture of approximately $2.2 billion on the consolidated balance sheet. The Company has recorded approximately $366.4 million, $372.3 million and $351.6 million in equity in net income of Diamond Green Diesel for the years ended December 30, 2023, December 31, 2022 and January 1, 2022, respectively. In December 2019, the blender tax credit was extended for calendar years 2020, 2021 and 2022. Biodiesel blenders registered with the Internal Revenue Service are currently eligible for a tax incentive in the amount of $1.00 per gallon of renewable diesel blended with petroleum diesel to produce a mixture containing at least 0.1% diesel fuel. On August 16, 2022, the U.S. government enacted the Inflation Reduction Act ( the “IR Act”). As part of the IR Act, the blender tax credit was extended until December 31, 2024. After 2024, the Clean Fuels Production Credit (the “CFPC”) becomes effective for 2025 through 2027. Under the CFPC, on-road transportation fuel receives a base credit of up to $1.00 per gallon of renewable diesel multiplied by the fuel's emission reduction percentage as long as it is produced at a qualifying facility and it meets prevailing wage requirements and apprenticeship requirements. In contrast to the blenders tax credits, the CFPC requires that production must take place in the United States. In fiscal 2023, fiscal 2022 and fiscal 2021, the DGD Joint Venture recorded approximately $1.2 billion, $761.1 million and $371.2 million, respectively, in blenders tax credits. The Company received approximately $163.6 million, $90.5 million and zero for each of the years ended December 30, 2023, December 31, 2022 and January 1, 2022, in dividend distributions from the DGD Joint Venture. In addition, during fiscal year 2023, 2022 and 2021, the Company made capital contributions to the DGD Joint Venture of approximately $75.0 million, $264.8 million and $189.0 million, respectively. As of December 30, 2023, the DGD Joint Venture has borrowings outstanding of $250.0 million under their unsecured revolving credit facility.
In addition to the DGD Joint Venture, the Company has investments in other unconsolidated subsidiaries that are insignificant to the Company.
v3.24.0.1
Acquisitions
12 Months Ended
Dec. 30, 2023
Business Combinations [Abstract]  
ACQUISITIONS ACQUISITIONS
Gelnex

On March 31, 2023, the Company acquired all of the shares of Gelnex, a leading global producer of collagen products (the “Gelnex Acquisition”). The Gelnex Acquisition includes a network of five processing facilities in South America and one in the United States. The initial purchase price of approximately $1.2 billion was comprised of an initial cash payment of approximately $1.1 billion, which consisted of a payment of approximately R$4.3 billion Brazilian real (approximately $855.1 million USD at the exchange rate of R$5.08:USD$1.00 on the closing date) and a payment of approximately $243.5 million in USD, and is subject to various post-closing adjustments in accordance with the stock purchase agreement. In addition, the Company incurred a liability of approximately $104.1 million for acquisition consideration hold-back amounts that are part of the purchase price set aside in escrow for possible indemnification claims by the Company, which amounts will be paid to the sellers in the future if no claims arise. The hold-back amount represents a noncash investing activity during the period of acquisition. The Gelnex Acquisition gives us immediate capacity to serve the growing needs of our collagen customers and the growing gelatin market. The initial purchase price was financed by borrowing all of the Company’s term A-3 facility of $300.0 million and term A-4 facility of $500.0 million, with the remainder coming through revolver borrowings under the Amended Credit Agreement. During the third and fourth quarters of fiscal 2023, the Company made immaterial working capital adjustments and made a cash payment for working capital purchase price adjustment per the stock purchase agreement of approximately $14.1 million with an offset to goodwill. In addition, the Company obtained new information about facts and circumstances that existed at the acquisition date during the third and fourth quarter of 2023 that resulted in measurement period adjustments to increase property, plant and equipment by approximately $27.7 million, increase intangible assets by approximately $65.0 million, decrease goodwill by approximately $88.6 million, increase deferred tax liabilities by approximately $3.7 million and a decrease in other assets and liabilities of approximately $0.4 million.

The following table summarizes the preliminary estimated fair value of the assets acquired and the liabilities assumed in the Gelnex Acquisition as of March 31, 2023 (in thousands) inclusive of all measurement period adjustments recorded:
Accounts receivable$81,025 
Inventories140,865 
Other current assets3,143 
Property, plant and equipment155,493 
Identifiable intangible assets349,000 
Goodwill551,719 
Operating lease right-of-use assets134 
Other assets2,703 
Deferred tax asset993 
Accounts payable(15,059)
Current portion of long-term debt(44,692)
Current operating lease liabilities(26)
Accrued expenses(18,719)
Long-term debt, net of current portion(1,407)
Long-term operating lease liabilities(123)
Deferred tax liability(7,803)
Other noncurrent liabilities(19)
Purchase price, net of cash acquired$1,197,227 
Less hold-back104,145 
Cash paid for acquisition, net of cash acquired$1,093,082 

The $551.7 million of goodwill from the Gelnex Acquisition, which is expected to strengthen the Company’s collagen business and expand its ability to service increased demand of its collagen customer base, is assigned to the Food Ingredients segment. Of the preliminary goodwill booked in the Gelnex Acquisition approximately $435.7 million is expected to be deductible for tax purposes. The identifiable intangible assets include $341.0 million in customer relationships with a weighted average life of 11.4 years and $8.0 million in trade name with a life of 5 years for a total weighted average life of approximately 11.3 years. Due to the complexity of acquiring foreign entities in Brazil and Paraguay, the Company is still assessing the provisional amounts recorded for assets acquired and liabilities assumed including possible future purchase price adjustments to property, plant and equipment, intangible assets and taxes, thus the final determination of the value of assets acquired and liabilities assumed may result in retrospective adjustment to the values presented in the table above with a corresponding adjustment to goodwill.

The amount of net sales and net income (loss) from the Gelnex Acquisition included in the Company’s consolidated statement of operations for the year ended December 30, 2023 was $267.1 million and $(26.2) million, respectively. The Company incurred acquisition costs related to the Gelnex Acquisition for the year ended December 30, 2023 of approximately $6.7 million.

FASA Group

On August 1, 2022, the Company acquired all of the shares of the FASA Group, the largest independent rendering company in Brazil, pursuant to a stock purchase agreement dated May 5, 2022 (the “FASA Acquisition”). The FASA Group, with its 14 rendering plants and an additional two plants under construction, will supplement the Company’s global supply of waste fats, enhancing it as a leader in the supply of low-carbon waste fats and oils.

The Company initially paid approximately R$2.9 billion Brazilian Real in cash (approximately $562.6 million USD at the exchange rate in effect on the closing date of the acquisition) for all the shares of the FASA Group, subject to certain post closing adjustments and a contingent payment based on future earnings growth in accordance with the terms set forth in the stock purchase agreement. Under the stock purchase agreement, such contingent payment could range from R$0 to a maximum of R$1.0 billion if future earnings growth reaches certain levels over a three year period. The Company completed an initial analysis as of the acquisition date for this contingency and recorded a liability of approximately R$867.5 million (approximately $168.1 million USD at the exchange rate in effect on the closing date of the acquisition) representing the present value of the maximum contingency under the income approach. The Company will analyze the contingency each quarter and any change will be booked through operating income.

As disclosed in Note 1, as a result of the immaterial out-of-period correction identified during the quarter ended July 1, 2023, utilizing assistance from external valuation experts and the use of a Monte Carlo model, the Company
determined the acquisition date fair value of the contingent consideration was R$428.2 million (approximately $83.0 million USD at the exchange rate in effect on the closing date of the acquisition) representing the probability weighted present value of the expected payment to be made under the agreement using the income approach, resulting in an overstatement of the fair value of the contingent consideration liability of approximately $85.1 million. The immaterial out-of-period correction reduced the acquisition date fair value of contingent consideration liability and goodwill associated with the FASA Acquisition by approximately $85.1 million during the quarter ended July 1, 2023. The Company will analyze the contingent consideration liability using a Monte Carlo model each quarter and any change in fair value will be recorded through operating income as changes in fair value of contingent consideration including the accretion of the change in the long-term liability.

The hold-back and contingent consideration amounts represent noncash investing activities during the period of acquisition. The Company initially financed the FASA Acquisition by borrowing approximately $515.0 million of revolver borrowings under the Amended Credit Agreement, with the remainder coming from cash on hand. During the fourth quarter of fiscal 2022, the Company made immaterial working capital adjustments and made a cash payment for a working capital purchase price adjustment per the stock purchase agreement of approximately $7.1 million with an offset to goodwill. The Company obtained new information about facts and circumstances that existed at the acquisition date during the first and second quarter of 2023 that resulted in measurement period adjustments to increase property, plant and equipment by approximately $81.5 million, decrease intangible assets by approximately $41.7 million, decrease goodwill by approximately $21.5 million, increase deferred tax liabilities by approximately $16.0 million and increase other assets and liabilities by approximately $2.3 million, with the net impact of the adjustments to the consolidated statement of operations being immaterial.

The following table summarizes the final fair value of the assets acquired and the liabilities (in thousands), assumed in the FASA Acquisition as of August 1, 2022 at the exchange rate of R$5.16:USD$1.00 as adjusted for the immaterial out of period correction disclosed in Note 1 (16) and inclusive of all measurement adjustments recorded:

Accounts receivable$76,640 
Inventories43,058 
Other current assets33,327 
Property, plant and equipment224,384 
Identifiable intangible assets119,477 
Goodwill301,937 
Operating lease right-of-use assets583 
Other assets62,388 
Deferred tax asset2,315 
Accounts payable(15,920)
Current portion of long-term debt(18,680)
Accrued expenses(38,708)
Long-term debt, net of current portion(41,926)
Long-term operating lease liabilities(583)
Deferred tax liability(95,653)
Other noncurrent liabilities(503)
Non-controlling interests(21,704)
Purchase price, net of cash acquired$630,432 
Less hold-back21,705 
Less contingent consideration (1)82,984 
Cash paid for acquisition, net of cash acquired$525,743 

(1)     As disclosed in Note 1 (16), the immaterial out-of-period correction made during the quarter ended July 1, 2023 resulted in a reduction of goodwill and contingent consideration liability recorded associated with the FASA Acquisition of approximately $85.1 million.

The $301.9 million of goodwill from the FASA Acquisition, which is expected to strengthen the Company’s base business and expand its ability to provide additional low carbon intensity feedstocks to fuel the growing demand for renewable diesel, was assigned to the Feed Ingredients segment and is nondeductible for tax purposes. The identifiable intangible assets include $108.6 million in collection routes with a life of 12 years and $10.9 million in trade name with a life of 5 years for a total weighted average life of approximately 11.4 years.
The amount of net sales and net income from the FASA Acquisition included in the Company’s consolidated statement of operations for the twelve months ended December 30, 2023 were $362.7 million and $3.5 million, respectively.

Valley Proteins

On May 2, 2022, the Company acquired all of the shares of Valley Proteins, pursuant to a stock purchase agreement dated December 28, 2021 (the “Valley Acquisition”). The Valley Acquisition includes a network of 18 major rendering plants and used cooking oil facilities throughout the southern, southeast and mid-Atlantic regions of the U.S. The Company initially paid approximately $1.177 billion in cash for the Valley Acquisition, which was subject to various post-closing adjustments in accordance with the stock purchase agreement. During the third and fourth quarters of fiscal 2022, the Company made immaterial working capital adjustments and made a cash payment for a working capital purchase price adjustment per the stock purchase agreement of approximately $6.0 million with an offset to goodwill. The Company initially financed the Valley Acquisition by borrowing all of the Company’s delayed draw term A-1 facility of $400.0 million and delayed draw term A-2 facility of $500.0 million, with the remainder coming through revolver borrowings under the Amended Credit Agreement.

The following table summarizes the final fair value of the assets acquired and the liabilities assumed in the Valley Acquisition as of May 2, 2022 (in thousands) inclusive of all measurement period adjustments recorded:

Accounts receivable$68,558 
Inventories58,246 
Other current assets13,825 
Property, plant and equipment409,405 
Identifiable intangible assets389,200 
Goodwill358,298 
Operating lease right-of-use assets16,380 
Other assets14,164 
Deferred tax asset1,075 
Accounts payable(47,615)
Current portion of long-term debt(2,043)
Current operating lease liabilities(4,779)
Accrued expenses(66,034)
Long-term debt, net of current portion(5,995)
Long-term operating lease liabilities(11,601)
Other noncurrent liabilities(19,436)
Purchase price, net of cash acquired$1,171,648 

The $358.3 million of goodwill from the Valley Acquisition, which is expected to strengthen the Company’s base business and expand its ability to provide additional low carbon intensity feedstocks to fuel the growing demand for renewable diesel, was assigned to the Feed Ingredients segment. For U.S. income tax purposes, the Valley Acquisition is treated as a purchase of substantially all the assets of Valley Proteins; therefore, almost all of the goodwill is expected to be deductible for tax purposes. The identifiable intangible assets include $292.1 million in collection routes with a life of 15 years and $97.1 million in permits with a life of 15 years for a total weighted average life of approximately 15 years.

The amount of net sales and net income from the Valley Acquisition included in the Company’s consolidated statement of operations for the twelve months ended December 30, 2023 were $780.9 million and $9.0 million, respectively.

As a result of the Gelnex Acquisition, the FASA Acquisition and the Valley Acquisition, effective March 31, 2023, August 1, 2022 and May 2, 2022, respectively, the Company began including the operations of the Gelnex Acquisition, the FASA Acquisition and the Valley Acquisition in the Company’s consolidated financial statements. The following table presents selected pro forma information, for comparative purposes, assuming the Gelnex Acquisition, the Valley Acquisition and FASA Acquisition had occurred on January 3, 2021 for the periods presented (unaudited) (in thousands):
Twelve Months Ended
December 30, 2023December 31, 2022January 1, 2022
Net sales6,886,347 7,469,216 $6,097,742 
Net income663,284 739,966 621,320 
The Company notes that pro forma results of operations for the acquisitions discussed below have not been presented because the effect of each acquisition individually or in the aggregate is not deemed material to revenues, total assets and net income of the Company for any period presented.

On February 25, 2022, a wholly-owned international subsidiary of the Company acquired all of the shares of Group Op de Beeck, a Belgium digester, organic and industrial waste processing company, that is now included in our Fuel Ingredients segment, for an initially estimated purchase price of approximately $91.7 million, plus or minus various closing adjustments in accordance with the stock purchase agreement. Initially, the Company paid approximately $71.3 million in cash consideration. In the second quarter of fiscal 2022, the Company paid an additional $4.2 million for purchase price adjustments related to working capital and estimated future construction costs for a total purchase price of approximately $75.5 million. The Company recorded assets and liabilities consisting of property, plant and equipment of approximately $28.1 million, intangible assets of approximately $27.2 million, goodwill of approximately $29.6 million and other net liabilities of approximately $(9.4) million including working capital and net debt. The identifiable intangibles have a weighted average life of 15 years.

The Company incurred acquisition and integration costs of approximately $13.9 million and $16.4 million for the twelve months ended December 30, 2023 and December 31, 2022, respectively, primarily related to the above disclosed acquisitions, including the Gelnex Acquisition, the Valley Acquisition, the FASA Acquisition, Group Op de Beeck, and the January 31, 2024 Miropasz acquisition disclosed below.

Additionally, the Company made other immaterial acquisitions in fiscal 2022.

On January 31, 2024, the Company announced that it has completed the acquisition of Polish rendering company, Miropasz Group, for approximately €110.0 million (approximately $119.0 million USD at the exchange rate in effect on the closing date of the acquisition) plus or minus post-closing adjustments. The Miropasz Group includes three poultry rendering plants in southeast Poland and was assigned to the Feed Ingredients segment.
v3.24.0.1
Inventories
12 Months Ended
Dec. 30, 2023
Inventory Disclosure [Abstract]  
INVENTORIES INVENTORIES
A summary of inventories follows (in thousands):

        
 December 30, 2023December 31, 2022
Finished product$448,245 $384,289 
Work in process110,299 100,790 
Raw material68,188 69,164 
Supplies and other132,007 119,378 
 $758,739 $673,621 

The Company’s work in process inventory represents inventory in the Food Ingredients segment that is in various stages of processing.
v3.24.0.1
Property, Plant and Equipment
12 Months Ended
Dec. 30, 2023
Property, Plant and Equipment [Abstract]  
PROPERTY, PLANT AND EQUIPMENT PROPERTY, PLANT AND EQUIPMENT
A summary of property, plant and equipment follows (in thousands):
        
 December 30, 2023December 31, 2022
Land$217,113 $201,572 
Buildings and improvements1,033,243 873,080 
Machinery and equipment3,021,329 2,683,991 
Vehicles520,897 433,183 
Aircraft15,609 15,004 
Construction in process487,336 310,180 
5,295,527 4,517,010 
Accumulated depreciation(2,360,342)(2,054,928)
$2,935,185 $2,462,082 
Depreciation expense for the three years ended December 30, 2023, December 31, 2022 and January 1, 2022, was approximately $377.2 million, $306.0 million and $249.0 million, respectively.
v3.24.0.1
Intangbile assets
12 Months Ended
Dec. 30, 2023
INTANGIBLE ASSETS [Abstract]  
INTANGIBLE ASSETS INTANGIBLE ASSETS
The gross carrying amount of intangible assets not subject to amortization and intangible assets subject to amortization is as follows (in thousands):
        
 December 30, 2023December 31, 2022
Indefinite Lived Intangible Assets  
Trade names$52,507 $51,639 
 52,507 51,639 
Finite Lived Intangible Assets:  
Collection routes746,868 776,909 
Customer relationships359,111 4,377 
Permits559,483 557,083 
Non-compete agreements395 695 
Trade names85,561 76,549 
Royalty, product development, patents, consulting, land use rights and leasehold20,613 20,971 
 1,772,031 1,436,584 
Accumulated Amortization:
Collection routes(241,960)(192,170)
Customer relationships(29,270)(3,938)
Permits(407,713)(368,005)
Non-compete agreements(345)(563)
Trade names(63,660)(53,486)
Royalties, product development, patents, consulting, land use rights and leasehold(5,698)(4,939)
(748,646)(623,101)
Total Intangible assets, less accumulated amortization$1,075,892 $865,122 

Gross intangible collection routes, customer relationships, permits, trade names, non-compete agreements and other intangibles changed primarily due to acquisitions and additions of approximately $308.8 million and the remaining change is due to foreign exchange impact, impairments and retirements. Amortization expense for the three years ended December 30, 2023, December 31, 2022 and January 1, 2022, was approximately $124.8 million, $88.7 million and $67.4 million, respectively. Amortization expense for the next five fiscal years is estimated to be $124.1 million, $116.4 million, $106.6 million, $103.7 million and $100.5 million.
v3.24.0.1
Goodwill
12 Months Ended
Dec. 30, 2023
GOODWILL [Abstract]  
GOODWILL GOODWILL
Changes in the carrying amount of goodwill (in thousands):
 Feed IngredientsFood IngredientsFuel IngredientsTotal
Balance at January 1, 2022
Goodwill$814,863 $332,866 $119,342 $1,267,071 
Accumulated impairment losses(15,914)(461)(31,580)(47,955)
798,949 332,405 87,762 1,219,116 
Goodwill acquired during year767,382 399 30,355 798,136 
Goodwill impairment during year— (2,709)— (2,709)
Foreign currency translation(25,390)(12,458)(6,318)(44,166)
Balance at December 31, 2022   
Goodwill1,556,855 320,807 143,379 2,021,041 
Accumulated impairment losses(15,914)(3,170)(31,580)(50,664)
 1,540,941 317,637 111,799 1,970,377 
Goodwill acquired during year3,247 626,202 — 629,449 
Measurement period adjustments(21,270)(74,484)(66)(95,820)
Out-of-period correction (1)(85,144)— — (85,144)
Foreign currency translation33,548 28,182 3,910 65,640 
Balance at December 30, 2023   
Goodwill1,487,236 900,707 147,223 2,535,166 
Accumulated impairment losses(15,914)(3,170)(31,580)(50,664)
 $1,471,322 $897,537 $115,643 $2,484,502 

(1)    As disclosed in Note 1 (16), the immaterial out-of-period correction made during the quarter ended July 1, 2023 resulted in a reduction of goodwill recorded associated with the FASA Acquisition of approximately $85.1 million, which is included in the Feed Ingredients segment.
The process of evaluating goodwill for impairment involves the determination of the fair value of the Company’s reporting units. In fiscal 2023, the Company performed a quantitative approach to valuing goodwill and indefinite-lived intangible assets at October 28, 2023 and as a result determined the fair values of the Company’s reporting units containing goodwill exceeded the related carrying values. In fiscal 2022 and 2021, the Company performed a qualitative impairment analysis for its annual goodwill and indefinite-lived intangible assets at October 29, 2022 and October 30, 2021, respectively. Based on the Company’s annual impairment testing at October 29, 2022 and October 30, 2021, respectively, we concluded it is more likely than not that the fair values of the Company’s reporting units containing goodwill and indefinite lived intangible assets exceeded the related carrying value. Prior to finalizing the impairment testing, in December 2022, the Company’s management reviewed our global network of collagen plants for optimization opportunities and decided to close our Peabody, Massachusetts, plant in 2023. As a result of the restructuring, the Company recorded goodwill impairment charges in fiscal 2022 of approximately $2.7 million based on the relative fair value of the Peabody plant.
v3.24.0.1
Accrued Expenses
12 Months Ended
Dec. 30, 2023
ACCRUED EXPENSES [Abstract]  
ACCRUED EXPENSES ACCRUED EXPENSES
Accrued expenses consist of the following (in thousands):         
 December 30, 2023December 31, 2022
Compensation and benefits
$156,357 $145,048 
Accrued operating expenses
86,278 97,128 
Other accrued expense
198,364 189,847 
 $440,999 $432,023 
v3.24.0.1
Leases
12 Months Ended
Dec. 30, 2023
Leases [Abstract]  
Leases LEASES
The Company leases certain real and personal property under non-cancelable operating leases. In addition, the Company leases a large portion of the Company’s fleet of tractors, all of its rail cars, some IT equipment and other
transportation equipment. The Company’s office leases include certain lease and non-lease components, where the Company has elected to exclude the non-lease components from the calculation of the lease liability and ROU asset. The Company has finance leases, which are not significant to the Company and not separately disclosed in detail. In addition, the Company’s other variable lease payments are not significant.

The components of operating lease expense included in cost of sales and operating expenses and selling, general and administrative expenses were as follows (in thousands):

Year Ended
December 30, 2023December 31, 2022January 1, 2022
Operating lease expense$56,078 $49,377 $48,049 
Short-term lease costs36,762 31,133 25,141 
Total lease cost$92,840 $80,510 $73,190 

Other information (in thousands, except lease terms and discount rates):

Year Ended
December 30, 2023December 31, 2022January 1, 2022
Cash paid for amounts included in the measurement lease liabilities:
Operating cash flows from operating leases$58,924 $53,359 $50,258 
Operating right-of-use assets, net$205,539 $186,141 
Operating lease liabilities, current$55,325 $49,232 
Operating lease liabilities, non-current154,903 141,703 
Total operating lease liabilities$210,228 $190,935 
Weighted average remaining lease term - operating leases6.25 years6.34 years
Weighted average discount rate - operating leases4.59 %3.89 %

Future annual minimum lease payments and finance lease commitments as of December 30, 2023 were as follows (in thousands):

Period Ending FiscalOperating LeasesFinance Leases
2024$63,199 $4,349 
202554,302 4,176 
202637,342 2,732 
202729,267 2,250 
202817,831 1,759 
Thereafter40,192 706 
242,133 15,972 
Less amounts representing interest(31,905)(1,099)
Lease obligations included in current and long-term liabilities210,228 14,873 

The Company’s finance lease assets are included in property, plant and equipment and the finance lease obligations are included in the Company’s current and long-term debt obligations on the consolidated balance sheet.
Leases LEASES
The Company leases certain real and personal property under non-cancelable operating leases. In addition, the Company leases a large portion of the Company’s fleet of tractors, all of its rail cars, some IT equipment and other
transportation equipment. The Company’s office leases include certain lease and non-lease components, where the Company has elected to exclude the non-lease components from the calculation of the lease liability and ROU asset. The Company has finance leases, which are not significant to the Company and not separately disclosed in detail. In addition, the Company’s other variable lease payments are not significant.

The components of operating lease expense included in cost of sales and operating expenses and selling, general and administrative expenses were as follows (in thousands):

Year Ended
December 30, 2023December 31, 2022January 1, 2022
Operating lease expense$56,078 $49,377 $48,049 
Short-term lease costs36,762 31,133 25,141 
Total lease cost$92,840 $80,510 $73,190 

Other information (in thousands, except lease terms and discount rates):

Year Ended
December 30, 2023December 31, 2022January 1, 2022
Cash paid for amounts included in the measurement lease liabilities:
Operating cash flows from operating leases$58,924 $53,359 $50,258 
Operating right-of-use assets, net$205,539 $186,141 
Operating lease liabilities, current$55,325 $49,232 
Operating lease liabilities, non-current154,903 141,703 
Total operating lease liabilities$210,228 $190,935 
Weighted average remaining lease term - operating leases6.25 years6.34 years
Weighted average discount rate - operating leases4.59 %3.89 %

Future annual minimum lease payments and finance lease commitments as of December 30, 2023 were as follows (in thousands):

Period Ending FiscalOperating LeasesFinance Leases
2024$63,199 $4,349 
202554,302 4,176 
202637,342 2,732 
202729,267 2,250 
202817,831 1,759 
Thereafter40,192 706 
242,133 15,972 
Less amounts representing interest(31,905)(1,099)
Lease obligations included in current and long-term liabilities210,228 14,873 

The Company’s finance lease assets are included in property, plant and equipment and the finance lease obligations are included in the Company’s current and long-term debt obligations on the consolidated balance sheet.
v3.24.0.1
Debt
12 Months Ended
Dec. 30, 2023
Debt Disclosure [Abstract]  
Debt DEBT
Debt consists of the following (in thousands): 
        
December 30, 2023December 31, 2022
Amended Credit Agreement:  
Revolving Credit Facility ($82.9 million and $32.0 million denominated in € at December 30, 2023 and December 31, 2022, respectively)
$610,875 $135,028 
Term A-1 facility400,000 400,000 
Less unamortized deferred loan costs(546)(722)
Carrying value Term A-1 facility399,454 399,278 
Term A-2 facility481,250 493,750 
Less unamortized deferred loan costs(771)(1,034)
Carrying value Term A-2 facility480,479 492,716 
Term A-3 facility300,000 — 
Less unamortized deferred loan costs(832)— 
Carrying value Term A-3 facility299,168 — 
Term A-4 facility490,625 — 
Less unamortized deferred loan costs(1,002)— 
Carrying value Term A-4 facility489,623 — 
Term Loan B— 200,000 
Less unamortized deferred loan costs— (1,302)
Carrying value Term Loan B— 198,698 
6% Senior Notes due 2030 with effective interest of 6.12%
1,000,000 1,000,000 
Less unamortized deferred loan costs net of bond premiums(6,441)(7,228)
Carrying value 6% Senior Notes due 2030
993,559 992,772 
5.25% Senior Notes due 2027 with effective interest of 5.47%
500,000 500,000 
Less unamortized deferred loan costs(3,249)(4,127)
Carrying value 5.25% Senior Notes due 2027
496,751 495,873 
3.625% Senior Notes due 2026 - Denominated in euro with effective interest of 3.83%
569,075 549,814 
Less unamortized deferred loan costs - Denominated in euro(2,763)(3,728)
Carrying value 3.625% Senior Notes due 2026
566,312 546,086 
Other Notes and Obligations90,852 124,364 
4,427,073 3,384,815 
Less Current Maturities60,703 69,846 
$4,366,370 $3,314,969 

As of December 30, 2023, the Company had outstanding debt under the revolving credit facility denominated in euros of €75.0 million and outstanding debt under the Company’s 3.625% Senior Notes due 2026 denominated in euros of €515.0 million. See below for discussion relating to the Company’s debt agreements. In addition, at December 30, 2023, the Company had finance lease obligations denominated in euros of approximately €7.0 million.

As of December 30, 2023, the Company had other notes and obligations of approximately $90.9 million that consist of various overdraft facilities of approximately $15.5 million, a China working capital line of credit of approximately $0.9 million, Brazilian notes of approximately $41.2 million and other debt of approximately $33.3 million, including U.S. finance lease obligations of approximately $7.1 million.

Senior Secured Credit Facilities. On January 6, 2014, Darling, Darling International Canada Inc. (“Darling Canada”) and Darling International NL Holdings B.V. (“Darling NL”) entered into a Second Amended and Restated Credit Agreement (as subsequently amended, the “Amended Credit Agreement”), restating its then existing Amended and Restated Credit Agreement dated September 27, 2013, with the lenders from time to time party thereto, JPMorgan Chase Bank, N.A., as Administrative Agent, and the other agents from time to time party thereto.
Effective December 9, 2021, the Company, and certain of its subsidiaries entered into an amendment (the "Seventh Amendment") with its lenders to the Amended Credit Agreement. Among other things, the Seventh Amendment (a) increased the maximum aggregate principal amount of the revolving credit facility from $1.0 billion to $1.5 billion, under which loans will or will continue to be made, as applicable, in U.S. dollars or alternative currencies, to the Company and certain of the Company’s subsidiaries as borrowers under the Amended Credit Agreement, (b) extended the stated maturity date of the revolving credit facility from September 18, 2025 to December 9, 2026, (c) obtained a delayed draw term loan commitment, and incurred new term loans pursuant thereto, in an aggregate principal amount of up to $400.0 million and has a term of five years, (d) joined Darling Ingredients Germany Holding GmbH (“Darling GmbH”) and Darling Ingredients Belgium Holding B.V. (“Darling Belgium”), each of which are indirect subsidiaries of the Company, and Guarantors under the Amended Credit Agreement, as “Borrowers” under the Amended Credit Agreement and (e) updated and modified certain other terms and provisions of the Amended Credit Agreement, including to reflect alternative reference rates based on the secured overnight financing rate for U.S. dollar loans, the sterling overnight index average for pound sterling loans and the euro short term rate for euro swingline loans.

Effective March 2, 2022, the Company and certain of its subsidiaries entered into an amendment (the "Eighth Amendment") with its lenders to the Amended Credit Agreement. Among other things, the Eighth Amendment (a) added a new delayed draw incremental term facility (the “term A-2 facility”) and incurred new incremental Term Loans pursuant thereto, in an aggregate principal amount of up to $500.0 million, and will mature on December 9, 2026 and (b) updated and modified certain other terms and provisions of the Amended Credit Agreement to reflect the addition of the term A-2 facility to the Amended Credit Agreement.

Effective September 6, 2022, the Company and certain of its subsidiaries entered into an amendment (the “Ninth Amendment”) with its lenders to the Amended Credit Agreement. Among other things, the Ninth Amendment (a) added (i) a new delayed draw incremental term facility (the “term A-3 facility”) and new Incremental Term Loans pursuant thereto, in an aggregate principal amount of up to $300.0 million, and (ii) a new delayed draw incremental term facility (the “term A-4 facility”) and new Incremental Term Loans pursuant thereto, in an aggregate principal amount of up to $500.0 million which, in each case, will be made available to the Company and have maturity dates co-terminous with the Company’s previously existing delayed draw term A-1 facility and term A-2 facility, and (b) updated and modified certain other terms and provisions of the Amended Credit Agreement to reflect the addition of the term A-3 facility and term A-4 facility to the Amended Credit Agreement.

The Amended Credit Agreement provides for senior secured credit facilities in the aggregate principal amount of $3.725 billion comprised of (i) the Company’s $525.0 million term loan B facility, (ii) the Company’s $400.0 million term A-1 facility, (iii) the Company’s $500.0 million term A-2 facility, (iv) the Company’s $300.0 million term A-3 facility, (v) the Company’s $500.0 million term A-4 facility and (vi) the Company’s $1.5 billion five-year revolving credit facility (up to $150.0 million of which will be available for a letter of credit sub-limit and $50.0 million of which will be available for a swingline sub-limit) (collectively, the “Senior Secured Credit Facilities”). The Amended Credit Agreement also permits Darling and the other borrowers thereunder to incur ancillary facilities provided by any revolving lender party to the Senior Secured Credit Facilities (with certain restrictions). Up to $1.46 billion of the revolving loan facility is available to be borrowed by Darling, Darling Canada, Darling NL, Darling Ingredients International Holding B.V. (“Darling BV”), Darling GmbH, and Darling Belgium in U.S. dollars, Canadian dollars, euros, Sterling and other currencies to be agreed and available to each applicable lender. The remaining $40.0 million must be borrowed in U.S. dollars only by Darling. The revolving loan facility will mature on December 9, 2026. The revolving credit facility will be used for working capital needs, general corporate purposes and other purposes not prohibited by the Amended Credit Agreement.

The interest rate applicable to any borrowings under the revolving loan facility will equal the adjusted term secured overnight financing rate (SOFR) for U.S. dollar borrowings or the adjusted euro interbank rate (EURIBOR) for euro borrowings or the adjusted daily simple Sterling overnight index average (SONIA) for British pound borrowings or the Canadian dollar offered rate (CDOR) for Canadian dollar borrowings plus 1.50% per annum or base rate or the adjusted term SOFR for U.S. dollar borrowings or Canadian prime rate for Canadian dollar borrowings or the adjusted daily simple European short term rate (ESTR) for euro borrowings or the adjusted daily SONIA rate for British pound borrowings plus 0.50% per annum subject to certain step-ups or step-downs based on the Company’s total leverage ratio. The interest rate applicable to any borrowing under the delayed draw term A-1 facility and term A-3 facility will equal the adjusted term SOFR plus a minimum of 1.50% per annum subject to certain step-ups based on the Company’s total leverage ratio. The interest rate applicable to any borrowing under the delayed draw term A-2 facility and term A-4 facility will equal the adjusted term SOFR plus 1.50% per annum subject to certain step-ups or step-downs based on the Company’s total leverage ratio. The interest rate applicable to any borrowings under the term loan B facility equals the base rate plus 1.00% or LIBOR plus 2.00%.
As of December 30, 2023, the Company had (i) $30.0 million outstanding under the revolver at base rate plus a margin of 0.50% per annum for a total of 9.0% per annum, (ii) $498.0 million outstanding under the revolver at SOFR plus a margin of 1.50% per annum for a total of 6.95587% per annum, (iii) $400.0 million outstanding under the term A-1 facility at SOFR plus a margin of 1.625% per annum for a total of 7.08096% per annum, (iv) $481.3 million outstanding under the term A-2 facility at SOFR plus a margin of 1.50% per annum for a total of 6.95596% per annum, (v) $300.0 million outstanding under the term A-3 facility at SOFR plus a margin 1.625% per annum for a total of 7.08096% per annum, (vi) $490.6 million outstanding under the term A-4 facility at SOFR plus a margin 1.50% per annum for a total of 6.95596% per annum and (vii) €75.0 million outstanding under the revolving credit facility at EURIBOR plus a margin of 1.50% per annum for a total of 5.35135% per annum. As of December 30, 2023, the Company had revolving loan facility availability of $832.5 million, taking into account amounts borrowed, ancillary facilities of $52.7 million and letters of credit issued of $3.9 million. The Company also has foreign bank guarantees of approximately $12.1 million and U.S. bank guarantees of approximately $10.7 million that are not part of the Company’s Amended Credit Agreement at December 30, 2023. The Company capitalized approximately $3.8 million of deferred loan costs in the year ended December 31, 2022 in connection with the Eighth and Ninth Amendments.
The Amended Credit Agreement contains various customary representations and warranties by the Company, which include customary use of materiality, material adverse effect and knowledge qualifiers. The Amended Credit Agreement also contains (a) certain affirmative covenants that impose certain reporting and/or performance obligations on Darling and its restricted subsidiaries, (b) certain negative covenants that generally prohibit, subject to various exceptions, Darling and its restricted subsidiaries from taking certain actions, including, without limitation, incurring indebtedness, making investments, incurring liens, paying dividends and engaging in mergers and consolidations, sale and leasebacks and asset dispositions, (c) financial covenants, which include a maximum total leverage ratio and a minimum interest coverage ratio and (d) customary events of default (including a change of control) for financings of this type. Obligations under the Senior Secured Credit Facilities may be declared due and payable upon the occurrence and during the continuance of customary events of default.

6% Senior Notes due 2030. On June 9, 2022, Darling issued and sold $750.0 million aggregate principal amount of 6% Senior Notes due 2030 (the “6% Initial Notes”). The 6% Initial Notes, which were offered in a private offering, were issued pursuant to a Senior Notes Indenture, dated as of June 9, 2022 (the “6% Base Indenture”), among Darling, the subsidiary guarantors party thereto from time to time, and Truist Bank, as trustee. The gross proceeds from the offering, together with cash on hand, were used to repay the Company’s outstanding revolver borrowings and for general corporate purposes, including to pay the discount of the initial purchasers and to pay the other fees and expenses related to the offering. On August 17, 2022, Darling issued an additional $250.0 million in aggregate principal amount of its 6% Senior Notes due 2030 (the “add-on notes” and, together with the 6% Initial Notes, the “6% Notes”). The add-on notes and related guarantees, which were offered in a private offering, were issued as additional notes under the 6% Base Indenture, as supplemented by a supplemental indenture, dated as of August 17, 2022 (the “supplemental indenture” and, together with the 6% Base Indenture, the “6% Indenture”). The add-on notes have the same terms as the 6% Initial Notes (other than issue date and issue price) and, together with the 6% Initial Notes, constitute a single class of securities under the 6% Indenture. The add-on notes were issued at a premium resulting in the Company receiving $255.0 million upon issuance. The premium of approximately $5.0 million is being amortized over the term of the now $1.0 billion of 6% Notes.

The 6% Notes will mature on June 15, 2030. Darling will pay interest on the 6% Notes on June 15 and December 15 of each year, commencing on December 15, 2022. Interest on the 6% Notes accrues from June 9, 2022 at a rate of 6% per annum and is payable in cash. The 6% Notes are guaranteed on a senior unsecured basis by Darling and all of Darling's restricted subsidiaries (other than foreign subsidiaries) that are borrowers under or that guarantee the Senior Secured Credit Facilities (collectively, the “6% Guarantors”). The 6% Notes and the guarantees thereof are senior unsecured obligations of Darling and the 6% Guarantors and rank equally in right of payment to all of Darling's and the 6% Guarantors' existing and future senior unsecured indebtedness. The 6% Indenture contains covenants limiting Darling's ability and the ability of its restricted subsidiaries to grant liens to secure indebtedness and merge with or into other companies or otherwise dispose of all or substantially all of Darling's assets. The Company capitalized approximately $12.7 million of deferred loan costs as of December 31, 2022 in connection with the 6% Notes.

Other than for extraordinary events such as change of control and defined assets sales, Darling is not required to make mandatory redemption or sinking fund payments on the 6% Notes. The 6% Notes are redeemable, in whole or in part, at any time on or after June 15, 2025 at the redemption prices specified in the 6% Indenture. Darling may redeem the 6% Notes in whole, but not in part, at any time prior to June 15, 2025, at a redemption price equal
to 100% of the principal amount of the 6% Notes redeemed, plus accrued and unpaid interest to the redemption date and an Applicable Premium as specified in the 6% Indenture and all additional amounts (if any) then due or which will become due on the redemption date as a result of the redemption or otherwise (subject to the rights of holders on the relevant record dates to receive interest due on the relevant interest payment date and additional amounts (if any) in respect thereof).

3.625% Senior Notes due 2026. On May 2, 2018, Darling Global Finance B.V. (the “3.625% Issuer”), a wholly-owned subsidiary of Darling, issued and sold €515.0 million aggregate principal amount of 3.625% Senior Notes due 2026 (the “3.625% Notes”). The 3.625% Notes, which were offered in a private offering, were issued pursuant to a Senior Notes Indenture, dated as of May 2, 2018 (the “3.625% Indenture”), among Darling Global Finance B.V., Darling, the subsidiary guarantors party thereto from time to time, Citibank, N.A., London Branch, as trustee and principal paying agent, and Citigroup Global Markets Deutschland AG, as principal registrar. The gross proceeds of the offering, together with borrowings under the Company’s revolving credit facility, were used to refinance all of the Company’s previous 4.75% Notes by cash tender offer and redemption of those notes and to pay any applicable premiums for the refinancing, to pay the commission of the initial purchasers of the 3.625% Notes and to pay the other fees and expenses related to the offering.

The 3.625% Notes will mature on May 15, 2026. The 3.625% Issuer will pay interest on the 3.625% Notes on May 15 and November 15 of each year, commencing on November 15, 2018. Interest on the 3.625% Notes accrues from May 2, 2018 at a rate of 3.625% per annum and is payable in cash. The 3.625% Notes are guaranteed on a senior unsecured basis by Darling and all of Darling's restricted subsidiaries (other than any foreign subsidiary or any receivable entity) that guarantee the Senior Secured Credit Facilities (collectively, the “3.625% Guarantors”). The 3.625% Notes and the guarantees thereof are senior unsecured obligations of the 3.625% Issuer and the 3.625% Guarantors and rank equally in right of payment to all of the 3.625% Issuer's and the 3.625% Guarantors' existing and future senior unsecured indebtedness. The 3.625% Indenture contains covenants limiting Darling's ability and the ability of its restricted subsidiaries (including the 3.625% Issuer) to, among other things: incur additional indebtedness or issue preferred stock; pay dividends on or make other distributions or repurchases of Darling's capital stock or make other restricted payments; create restrictions on the payment of dividends or certain other amounts from Darling's restricted subsidiaries to Darling or Darling's other restricted subsidiaries; make loans or investments; enter into certain transactions with affiliates; create liens; designate Darling's subsidiaries as unrestricted subsidiaries; and sell certain assets or merge with or into other companies or otherwise dispose of substantially all of Darling's assets.

Other than for extraordinary events such as change of control and defined assets sales, the 3.625% Issuer is not required to make mandatory redemption or sinking fund payments on the 3.625% Notes. The 3.625% Notes are redeemable, in whole or in part, at any time on or after May 15, 2021 at the redemption prices specified in the 3.625% Indenture.

5.25% Senior Notes due 2027. On April 3, 2019, Darling issued and sold $500.0 million aggregate principal amount of 5.25% Senior Notes due 2027 (the “5.25% Notes”). The 5.25% Notes, which were offered in a private offering, were issued pursuant to a Senior Notes Indenture, dated as of April 3, 2019 (the “5.25% Indenture”), among Darling, the subsidiary guarantors party thereto from time to time, and Regions Bank, as trustee. The gross proceeds from the sale of the Notes, together with cash on hand, were used to refinance all of the Company’s previous 5.375% Notes by cash tender offer for and redemption of those notes, to pay the discount of the initial purchasers and to pay the other fees and expenses related to the offering.

The 5.25% Notes will mature on April 15, 2027. Darling will pay interest on the 5.25% Notes on April 15 and October 15 of each year, commencing on October 15, 2019. Interest on the 5.25% Notes accrues from April 3, 2019 at a rate of 5.25% per annum and is payable in cash. The 5.25% Notes are guaranteed on a senior unsecured basis by Darling and all of Darling's restricted subsidiaries (other than foreign subsidiaries) that are borrowers under or that guarantee the Senior Secured Credit Facilities (collectively, the “5.25% Guarantors”). The 5.25% Notes and the guarantees thereof are senior unsecured obligations of Darling and the 5.25% Guarantors and rank equally in right of payment to all of the Darling's and the 5.25% Guarantors' existing and future senior unsecured indebtedness. The 5.25% Indenture contains covenants limiting Darling's ability and the ability of its restricted subsidiaries to, grant liens to secure indebtedness and merge with or into other companies or otherwise dispose of all or substantially all of Darling's assets.
Other than for extraordinary events such as change of control and defined asset sales, Darling is not required to make mandatory redemption or sinking fund payments on the 5.25% Notes. The 5.25% Notes are redeemable, in whole or in part, at any time on or after April 15, 2022 at the redemption prices specified in the 5.25% Indenture.

As of December 30, 2023, the Company believes it is in compliance with all financial covenants under the Amended Credit Agreement, as well as all of the other covenants contained in the Amended Credit Agreement, the 6% Indenture, the 5.25% Indenture and the 3.625% Indenture.

Maturities of long-term debt at December 30, 2023 follow (in thousands):
 
Contractual
Debt Payment
2024$61,754 
202583,316 
20262,784,970 
2027503,978 
20283,435 
thereafter1,005,224 
$4,442,677 
v3.24.0.1
Other Noncurrent Liabilities
12 Months Ended
Dec. 30, 2023
OTHER NONCURRENT LIABILITIES [Abstract]  
OTHER NONCURRENT LIABILITIES OTHER NONCURRENT LIABILITIES
Other noncurrent liabilities consist of the following (in thousands):

 December 30, 2023December 31, 2022
Accrued pension liability (Note 15)$20,721 $22,538 
Reserve for self-insurance, litigation, environmental and tax matters (Note 20)100,354 76,685 
Long-term acquisition hold backs (Note 3)137,913 26,113 
Long-term contingent consideration (Note 17)86,495 169,903 
Other4,326 3,694 
 $349,809 $298,933 
v3.24.0.1
Income Taxes
12 Months Ended
Dec. 30, 2023
Income Tax Disclosure [Abstract]  
INCOME TAXES INCOME TAXES
U.S. and foreign income before income taxes are as follows (in thousands):
        
December 30, 2023December 31, 2022January 1, 2022
United States$399,378 $551,521 $545,861 
Foreign320,579 342,197 275,535 
Income before income taxes$719,957 $893,718 $821,396 

Income tax expense attributable to income before income taxes consists of the following (in thousands):
         
December 30, 2023December 31, 2022January 1, 2022
Current:  
Federal$1,574 $(206)$(31)
State1,336 2,288 8,442 
Foreign104,997 105,368 60,730 
Total current107,907 107,450 69,141 
Deferred:  
Federal(22,868)35,290 66,883 
State(28,511)18,150 19,495 
Foreign3,040 (14,264)8,587 
Total deferred(48,339)39,176 94,965 
$59,568 $146,626 $164,106 

Income tax expense for the years ended December 30, 2023, December 31, 2022 and January 1, 2022, differed from the amount computed by applying the statutory U.S. federal income tax rate to income before income taxes as a result of the following (in thousands):
        
December 30, 2023December 31, 2022January 1, 2022
Computed "expected" tax expense$151,191 $187,681 $172,493 
Change in valuation allowance27,713 (3,241)(4,996)
Non-deductible compensation expenses5,779 5,320 4,324 
Deferred tax on unremitted foreign earnings3,686 4,939 3,415 
Foreign rate differential16,607 17,628 14,748 
Change in uncertain tax positions(3,477)8,167 6,809 
State income taxes, net of federal benefit(20,868)10,738 18,205 
Biofuel tax incentives(125,006)(77,189)(38,778)
Global intangible low taxed income14,943 5,745 1,549 
Change in tax law(5,890)(13)1,869 
Equity compensation windfall(2,241)(13,441)(11,046)
Other, net(2,869)292 (4,486)
$59,568 $146,626 $164,106 

The tax effects of temporary differences that give rise to significant portions of the deferred tax assets and deferred tax liabilities at December 30, 2023 and December 31, 2022 are presented below (in thousands):
        
 December 30, 2023December 31, 2022
Deferred tax assets:  
Loss contingency reserves$15,247 $11,775 
Employee benefits15,466 14,480 
Pension liability3,193 3,505 
Interest expense carryforwards53,591 28,769 
Tax loss carryforwards291,910 275,675 
Tax credit carryforwards2,051 2,432 
Operating lease liabilities57,503 53,765 
Inventory17,013 15,002 
Accrued liabilities and other23,090 18,408 
Total gross deferred tax assets479,064 423,811 
Less valuation allowance(40,063)(12,788)
Net deferred tax assets439,001 411,023 
Deferred tax liabilities:
Intangible assets amortization, including taxable goodwill(248,146)(238,347)
Property, plant and equipment depreciation(242,666)(218,316)
Investment in DGD Joint Venture(324,583)(344,633)
Operating lease assets(56,098)(52,330)
Tax on unremitted foreign earnings(18,139)(12,890)
Other(29,832)(8,451)
Total gross deferred tax liabilities(919,464)(874,967)
Net deferred tax liability$(480,463)$(463,944)
Amounts reported on Consolidated Balance Sheets:
Non-current deferred tax asset$17,711 $17,888 
Non-current deferred tax liability(498,174)(481,832)
Net deferred tax liability$(480,463)$(463,944)
     
At December 30, 2023, the Company had net operating loss carryforwards for federal income tax purposes of approximately $979.3 million which can be carried forward indefinitely. The Company had interest expense carryforwards of approximately $230.9 million and $98.4 million for federal and state income tax purposes, which may be carried forward indefinitely. The Company had approximately $358.6 million of net operating loss carryforwards for state income tax purposes, $259.2 million of which expire in 2024 through 2043 and $99.4 million of which can be carried forward indefinitely. The Company had foreign net operating loss carryforwards of approximately $213.0 million, $23.9 million of which expire in 2024 through 2038 and $189.1 million of which can be carried forward indefinitely. Also at December 30, 2023, the Company had U.S. federal and state tax credit carryforwards of approximately $2.0 million. As of December 30, 2023, the Company also had a valuation allowance of $40.1 million due to uncertainties in its ability to utilize foreign net operating loss carryforwards and other foreign deferred tax assets.

At December 30, 2023, the Company had unrecognized tax benefits of approximately $13.9 million. All of the unrecognized tax benefits would favorably impact the Company’s effective tax rate if recognized. The Company does not believe that unrecognized tax benefits will change in the next twelve months. The Company recognizes accrued interest and penalties, as appropriate, related to unrecognized tax benefits as a component of income tax expense. As of December 30, 2023, interest and penalties related to unrecognized tax benefits were $1.7 million.

A reconciliation of the beginning and ending amounts of unrecognized tax benefits is as follows (in thousands):
December 30, 2023December 31, 2022
Balance at beginning of Year$17,842 $10,508 
Change in tax positions related to current year(1,883)7,904 
Change in tax positions related to prior years(1,986)(38)
Change in tax positions due to settlement with tax authorities— — 
Expiration of the Statute of Limitations(101)(532)
Balance at end of year$13,872 $17,842 

In fiscal 2023, the Company’s major taxing jurisdictions are U.S. (federal and state), Belgium, Brazil, Canada, China, France, Germany and the Netherlands. The Company is subject to regular examination by various tax authorities. Although the final outcome of these examinations is not yet determinable, the Company does not anticipate that any of the examinations will have a significant impact on the Company’s results of operations or financial position. The statute of limitations for the Company’s major jurisdictions is open for varying periods, but is generally closed through the 2013 tax year.

The Company expects to have access to its offshore earnings with minimal to no additional U.S. tax impact. Therefore, the Company does not consider these earnings to be permanently reinvested offshore. As of December 30, 2023, a deferred tax liability of approximately $18.1 million has been recorded for any incremental taxes, including foreign withholding taxes, that are estimated to be incurred when those earnings are distributed to the U.S. in future years.

On August 16, 2022 the U.S. government enacted the IR Act that includes a new 15% alternative minimum tax based upon financial statement income (“book minimum tax”), a 1% excise tax on stock buybacks and tax incentives for energy and climate initiatives, among other provisions. The provisions of the IR Act are generally effective for periods after December 31, 2022 with no immediate impact to our income tax provision or net deferred tax assets. We do not currently expect the new book minimum tax and/or excise tax on stock buybacks will have a material impact on our financial results. The blender tax credits, which are refundable excise tax credits, have been extended through December 31, 2024. After 2024, the CFPC, a transferable income tax credit, becomes effective from 2025 through 2027. We are currently assessing these tax incentives, which could materially change our pre-tax or after-tax amounts and impact our tax rate in future years. We will continue to evaluate the applicability and effect of the IR Act as more guidance is issued.
The Organization for Economic Co-operation and Development (OECD) has a framework to implement a global minimum corporate income tax of 15% for companies with global revenues above certain thresholds (referred to as Pillar 2) that has been agreed upon in principle by over 140 countries. While it is uncertain whether the U.S. will enact legislation to adopt Pillar 2, certain countries in which the Company operates have adopted Pillar 2 legislation or are in the process of introducing legislation to implement Pillar 2. Although the framework provides model rules for applying the minimum tax, countries may enact Pillar 2 differently than the model rules and on different timelines and may adjust their domestic tax incentives in response to Pillar 2. The Company does not expect Pillar 2 to have a material impact in 2024; however, we are evaluating the potential consequences of Pillar 2 on our longer-term financial position.
v3.24.0.1
Stockholders' Equity and Stock-Based Compensation
12 Months Ended
Dec. 30, 2023
Stockholders' Equity and Stock-Based Compensation [Abstract]  
STOCKHOLDERS' EQUITY AND STOCK-BASED COMPENSATION STOCKHOLDERS' EQUITY AND STOCK-BASED COMPENSATION
On December 9, 2021, the Company’s Board of Directors approved the extension for an additional two years of its previously announced share repurchase program and refreshed and increased the amount of the program up to an aggregate of $500.0 million of the Company’s Common Stock depending on market conditions. During fiscal 2023, fiscal 2022 and fiscal 2021, the Company repurchased approximately $52.9 million, $125.5 million and $167.7 million, including commissions, of its common stock in the open market, respectively. As of December 30, 2023, the Company has approximately $321.6 million remaining under the share repurchase program initially approved in August 2017 and subsequently extended to August 13, 2024.

On May 9, 2017, the shareholders approved the Company’s 2017 Omnibus Incentive Plan (the “2017 Omnibus Plan”).  The 2017 Omnibus Plan replaced the Company’s 2012 Omnibus Incentive Plan (the “2012 Omnibus Plan”) for future grants. Under the 2017 Omnibus Plan, the Company can grant stock options, stock appreciation rights, non-vested and restricted stock (including performance stock), restricted stock units (including performance
units), other stock-based awards, non-employee director awards, dividend equivalents and cash-based awards.  There are up to 20,166,500 common shares available under the 2017 Omnibus Plan which may be granted to participants in any plan year (as such term is defined in the 2017 Omnibus Plan).  Some of those shares are subject to outstanding awards as detailed in the tables below.  To the extent these outstanding awards are forfeited or expire without exercise, the shares will be returned to and available for future grants under the 2017 Omnibus Plan.  The 2017 Omnibus Plan’s purpose is to attract, retain and motivate employees, directors and third-party service providers of the Company and to encourage them to have a financial interest in the Company.  The 2017 Omnibus Plan is administered by the Compensation Committee (the “Committee”) of the Board of Directors.  The Committee has the authority to select plan participants, grant awards, and determine the terms and conditions of such awards as provided in the 2017 Omnibus Plan.  For each of fiscal 2023, 2022 and 2021, the Committee adopted an executive compensation program that includes a long-term incentive component (the “LTIP”) for the Company’s key employees, as a subplan under the terms of the 2017 Omnibus Plan. For each of the fiscal 2023, 2022 and 2021 LTIPs, participants received (i) performance share units (“PSUs”) tied to a three-year, forward looking performance metric and (ii) restricted stock units (“RSUs”) that vest 33.33% on the first, second and third anniversaries of grant. The principal purpose of the LTIP is to encourage the participants to enhance the value of the Company and, hence, the price of the Company’s stock and the stockholders' return.  In addition, the LTIP is designed to create retention incentives for the individual and to provide an opportunity for increased equity ownership by participants. See “Stock Option Awards”, “Non-vested Stock and Restricted Stock Unit Awards” “Fiscal 2023 LTIP PSU Awards”, “Fiscal 2022 LTIP PSU Awards” and “Fiscal 2021 LTIP PSU Awards” below for more information regarding the stock option, PSU and RSU awards under the 2023 LTIP, 2022 LTIP and 2021 LTIP and outstanding at December 30, 2023. At December 30, 2023, the number of common shares available for issuance under the 2017 Omnibus Plan was 7,882,079.

At December 30, 2023, $15.4 million of total future equity-based compensation expense (determined using the Black-Scholes option pricing model and Monte Carlo model for non-vested stock grants with performance based incentives) related to outstanding non-vested options and stock awards is expected to be recognized over a weighted average period of 1.3 years.
 
The following is a summary of stock-based compensation awards granted and/or outstanding during the years ended December 30, 2023, December 31, 2022 and January 1, 2022.

Stock Option Awards. Stock options to purchase shares of Darling common stock can be granted from time to time by the Committee to certain of the Company’s employees as part of the Company’s LTIP. The Committee included stock options as part of the LTIP from fiscal 2016 to fiscal 2020, until they were replaced by RSUs beginning in fiscal 2021. For options granted by the Committee the exercise price is equal to the closing price of Darling common stock on the date of grant. Stock options generally vest 33.33% on the first, second and third anniversaries of the grant date. The Company generally only grants nonqualified stock options, which generally terminate 10 years after the date of grant.

A summary of all stock option activity as of December 30, 2023 and changes during the year ended is as follows:
        
 Number of
shares
Weighted-avg.
exercise price
per share
Weighted-avg.
remaining
contractual life
Options outstanding at January 2, 20213,691,515 $17.31 6.2 years
Granted— — 
Exercised(521,177)16.44 
Forfeited(22,524)20.12 
Expired— — 
Options outstanding at January 1, 20223,147,814 17.43 5.2 years
Granted— — 
Exercised(386,460)18.84 
Forfeited(4,767)20.32 
Expired— — 
Options outstanding at December 31, 20222,756,587 17.23 4.3 years
Granted— —  
Exercised(223,000)20.43  
Forfeited(2,212)26.54  
Expired— —  
Options outstanding at December 30, 20232,531,375 $16.94 3.3 years
Options exercisable at December 30, 20232,531,375 $16.94 3.3 years
 
For the years ended December 30, 2023 and December 31, 2022 the amount of cash received from the exercise of options was less than $0.1 million and the related tax benefit was $1.2 million and $3.7 million, respectively. For the year ended January 1, 2022, the amount of cash received from the exercise of options was approximately $0.1 million and the related tax benefit was approximately $4.5 million. The total intrinsic value of options exercised for the years ended December 30, 2023, December 31, 2022 and January 1, 2022 was approximately $9.5 million, $21.7 million and $29.5 million, respectively.  The fair value of shares vested for the years ended December 30, 2023, December 31, 2022 and January 1, 2022 was approximately $33.0 million, $24.8 million and $19.9 million, respectively.  At December 30, 2023, the aggregate intrinsic value of options outstanding was approximately $83.3 million and the aggregate intrinsic value of options exercisable was approximately $83.3 million.

Non-Vested Stock and Restricted Stock Unit Awards. Prior to fiscal 2016, the Company granted non-vested stock and RSUs to participants in the LTIP. Starting in fiscal 2016, the Committee made changes to the LTIP and instead of non-vested stock and RSUs, the Company began to grant PSUs and stock options as part of the LTIP. In fiscal 2021, the Committee replaced the stock option component of the LTIP with RSUs. In addition, the Company grants individual non-vested stock and RSU awards to key employees from time to time at the discretion of the Committee. In such cases, non-vested stock is generally granted to U.S. based employees, while RSUs are generally granted to foreign based employees, with each RSU equivalent to one share of common stock and payable upon vesting in an equivalent number of shares of Darling common stock. For grants made under the 2017 Omnibus Plan, all non-vested stock and RSU awards generally vest ratably on the first three anniversary dates of the grant. Generally, upon voluntary termination of employment or termination for cause, non-vested stock and RSU awards that have not vested are forfeited; whereas, upon, death, disability, qualifying retirement or termination without cause, a pro-rata portion of the unvested non-vested stock and RSU awards will vest and be payable.

Fiscal 2023 LTIP RSU awards and Restricted Stock awards. In fiscal 2023, the Committee granted 118,208 RSUs on January 3, 2023 under the Company’s 2023 LTIP. On May 11, 2023 and August 7, 2023, the Committee awarded 4,432 and 1,980, respectively of RSUs under the Company’s 2023 LTIP to newly hired executive officers, which will have the same performance period and terms as those issued to the other participants on January 3, 2023. On May 11, 2023, the Committee granted one of the newly hired executive officers a one-time grant of 44,304 RSUs as part of his employment package that will vest in three equal installments on the first, second and third anniversaries of the grant date.

Fiscal 2022 LTIP RSU awards and Restricted Stock awards. In fiscal 2022, the Committee granted 82,791 RSUs on January 3, 2022 under the Company’s 2022 LTIP and a total of 41,625 discretionary non-vested and RSU awards.
Fiscal 2021 LTIP RSU awards and Restricted Stock awards. In fiscal 2021, the Committee granted 90,689 RSUs on January 4, 2021 under the Company’s 2021 LTIP. The Committee made no discretionary non-vested stock or RSU grants in fiscal 2021.

A summary of the Company’s non-vested stock and RSU awards as of December 30, 2023, and changes during the year ended is as follows:

 Non-Vested, and RSU
Shares
Weighted Average
Grant Date
Fair Value
Stock awards outstanding January 2, 202111,375 $35.00 
Shares granted90,689 56.93 
Shares vested(11,545)35.32 
Shares forfeited(2,585)56.93 
Stock awards outstanding January 1, 202287,934 56.93 
Shares granted124,416 70.67 
Shares vested(35,337)58.23 
Shares forfeited(6,764)66.67 
Stock awards outstanding December 31, 2022170,249 66.31 
Shares granted168,924 61.73 
Shares vested(70,251)65.03 
Shares forfeited(3,270)62.55 
Stock awards outstanding December 30, 2023265,652 $63.78 

Fiscal 2023 LTIP PSU Awards. On January 3, 2023, the Committee granted 177,299 PSUs under the Company’s 2023 LTIP. On May 11, 2023 and August 7, 2023, the Committee awarded 6,648 and 2,971, respectively, of PSUs under the 2023 LTIP to newly hired executive officers, which will have the same performance period and terms as those issued to the other participants on January 3, 2023. The PSUs are tied to a three-year forward-looking performance period and will be earned based on the Company’s average return on gross investment (ROGI), as calculated in accordance with the terms of the award agreement, relative to the average ROGI of the Company’s performance peer group companies, with the earned award to be determined in the first quarter of fiscal 2026, after the final results for the relevant performance period are determined.

Fiscal 2022 LTIP PSU Awards. On January 3, 2022, the Committee granted 115,615 PSUs under the Company’s 2022 LTIP. The PSUs are tied to a three-year forward-looking performance period and will be earned based on the Company’s average ROGI, as calculated in accordance with the terms of the award agreement, relative to the average ROGI of the Company’s performance peer group companies, with the earned award to be determined in the first quarter of fiscal 2025, after the final results for the relevant performance period are determined.

Fiscal 2021 LTIP PSU Awards. On January 4, 2021, the Committee granted 126,711 PSUs under the Company’s 2021 LTIP. The PSUs are tied to a three-year forward-looking performance period and will be earned based on the Company’s average ROGI, as calculated in accordance with the terms of the award agreement, relative to the average ROGI of the Company’s performance peer group companies, with the earned award to be determined in the first quarter of fiscal 2024, after the final results for the relevant performance period are determined.

Under the 2023 LTIP, 2022 LTIP and 2021 LTIP, PSUs were granted at target level; however, actual awards may vary between 0% and 225% of the target number of PSUs, depending on the performance level achieved. In addition, the number of PSUs earned may be reduced (up to 30%) or increased (capped at the maximum payout) based on the Company’s total shareholder return (TSR) over the performance period.

A summary of the Company’s 2023, 2022 and 2021 LTIP PSU awards as of December 30, 2023, and changes during the year ended is as follows:
    
 LTIP PSU
Shares
Weighted Average
Grant Date
Fair Value
LTIP PSU awards outstanding January 2, 20212,203,078 $14.80 
Granted126,711 61.12 
Additional PSU awards vested from performance367,109 20.60 
Stock issued for PSUs(1,276,120)14.17 
Forfeited(21,600)32.45 
LTIP PSU awards outstanding January 1, 20221,399,178 $20.82 
Granted115,615 75.13 
Additional PSU awards vested from performance367,746 21.50 
Stock issued for PSUs(1,429,198)15.87 
Forfeited(14,035)57.54 
LTIP PSU awards outstanding December 31, 2022439,306 $50.58 
Granted186,918 66.67 
Additional PSU awards vested from performance263,221 31.80 
Stock issued for PSUs(473,824)31.80 
Forfeited(11,078)67.60 
LTIP PSU awards outstanding December 30, 2023404,543 $67.33 

The fair value of each PSU award under the Company’s 2023 LTIP, 2022 LTIP and 2021 LTIP was estimated on the date of grant using a Monte Carlo model with the following weighted average assumptions for fiscal 2023, fiscal 2022 and fiscal 2021.
                
Weighted Average202320222021
Expected dividend yield0.0%0.0%0.0%
Risk-free interest rate4.13%1.04%0.16%
Expected term2.98 years3.00 years3.00 years
Expected volatility49.6%44.1%39.9%

Nonemployee Director Restricted Stock Unit and Deferred Stock Unit Awards.  The Company has historically paid a portion of the annual compensation package provided to its non-employee directors in equity, which since fiscal 2014 has been in the form of restricted stock units. During fiscal 2023, each non-employee director received $150,000 of restricted stock units. During fiscal 2022 and fiscal 2021, each non-employee director received $135,000 of restricted stock units, with directors appointed after the annual meeting receiving a prorated portion of such amount. The number of restricted stock units issued is calculated using the closing price of the Company’s stock on the date of grant. The award vests (and is no longer subject to forfeiture) on the first to occur of (i) the first anniversary of the grant date, (ii) the grantee’s separation from service as a result of death or disability, or (iii) a change of control. The award will become “payable” in shares of the Company’s stock in a single lump sum payment as soon as possible following a grantee’s separation from service, subject to a grantee’s right to elect earlier distributions under certain circumstances. If a grantee ceases to be a director for any reason other than death or disability prior to vesting, the grantee will receive a prorated amount of the award up to the date of separation. Beginning in fiscal 2022, non-employee directors may also elect to receive all or a portion of their cash fees in the form of deferred stock units (“DSUs”), which are payable in shares of the Company’s common stock.

A summary of the Company’s non-employee director RSU and DSU awards as of December 30, 2023, and changes during the year ended is as follows:        
 Director RSUs and Director DSUs
Shares
Weighted Average
Grant Date
Fair Value
Stock awards outstanding January 2, 2021236,277 $17.79 
Shares granted18,098 70.86 
Shares where the restriction lapsed(68,200)19.21 
Shares forfeited— — 
Stock awards outstanding January 1, 2022186,175 22.43 
Shares granted22,759 73.03 
Shares where the restriction lapsed— — 
Shares forfeited— — 
Stock awards outstanding December 31, 2022208,934 27.94 
Shares granted30,676 59.36 
Shares where the restriction lapsed(70,475)24.69 
Shares forfeited(1,007)61.01 
Stock awards outstanding December 30, 2023168,128 $34.84 
v3.24.0.1
Comprehensive Income
12 Months Ended
Dec. 30, 2023
Comprehensive Income [Abstract]  
COMPREHENSIVE INCOME COMPREHENSIVE INCOME/(LOSS)
The Company follows Financial Accounting Standards Board (“FASB”) authoritative guidance for reporting and presentation of comprehensive income or loss and its components.  Other comprehensive income (loss) is derived from adjustments that reflect pension adjustments, natural gas swap adjustments, corn option adjustments, soybean meal forward adjustments, interest swap adjustments, foreign exchange forward and option adjustments, heating oil swap adjustments and foreign currency translation adjustments.

In fiscal 2023, fiscal 2022 and fiscal 2021, the Company’s DGD Joint Venture entered into heating oil derivatives that were deemed to be cash flow hedges. As a result, the Company has accrued the other comprehensive income/(loss) portion belonging to Darling with an offset to the investment in DGD as required by FASB ASC Topic 323.

The components of other comprehensive income/(loss) and the related tax impacts for the years ended December 30, 2023, December 31, 2022 and January 1, 2022 are as follows (in thousands):


Before-TaxTax (Expense)Net-of-Tax
Amountor BenefitAmount
Year Ended January 1, 2022
Defined Benefit Pension Plans
Actuarial gain/(loss) recognized$12,415 $(3,185)$9,230 
Amortization of actuarial gain/(loss)4,228 (978)3,250 
Amortization of prior service costs25 (3)22 
Amortization of settlement210 (27)183 
Other(16)— (16)
Total defined benefit pension plans16,862 (4,193)12,669 
Soybean meal option derivatives
Reclassified to earnings(274)70 (204)
Activity recognized in other comprehensive income (loss)85 (22)63 
Total soybean meal derivatives(189)48 (141)
Heating oil swap derivatives
Activity recognized in other comprehensive income (loss)1,199 (305)894 
Total heating oil derivatives1,199 (305)894 
Corn option derivatives
Reclassified to earnings17,005 (4,319)12,686 
Activity recognized in other comprehensive income (loss)(14,541)3,693 (10,848)
Total corn options2,464 (626)1,838 
Foreign exchange derivatives
Reclassified to earnings(2,333)826 (1,507)
Activity recognized in other comprehensive income (loss)(6,694)2,368 (4,326)
Total foreign exchange derivatives(9,027)3,194 (5,833)
Foreign currency translation(77,287)3,068 (74,219)
Other comprehensive income/(loss)$(65,978)$1,186 $(64,792)
Year Ended December 31, 2022
Defined Benefit Pension Plans
Actuarial gain/(loss) recognized$9,884 $(2,645)$7,239 
Amortization of actuarial gain/(loss)2,235 (584)1,651 
Amortization of prior service costs22 (5)17 
Amortization of settlement(22)(17)
Special termination benefits recognized38 (10)28 
Other48 — 48 
Total defined benefit pension plans12,205 (3,239)8,966 
Soybean meal option derivatives
Reclassified to earnings(521)132 (389)
Activity recognized in other comprehensive income (loss)975 (247)728 
Total soybean meal derivatives454 (115)339 
Heating oil swap derivatives
Activity recognized in other comprehensive income (loss)(3,294)836 (2,458)
Total heating oil derivatives(3,294)836 (2,458)
Corn option derivatives
Reclassified to earnings15,408 (3,914)11,494 
Activity recognized in other comprehensive income (loss)(10,653)2,706 (7,947)
Total corn options4,755 (1,208)3,547 
Foreign exchange derivatives
Reclassified to earnings(14,549)4,737 (9,812)
Activity recognized in other comprehensive income (loss)32,644 (10,628)22,016 
Total foreign exchange derivatives18,095 (5,891)12,204 
Foreign currency translation(89,686)1,830 (87,856)
Other comprehensive income/(loss)$(57,471)$(7,787)$(65,258)
Year Ended December 30, 2023
Defined Benefit Pension Plans
Actuarial gain/(loss) recognized$1,669 $(650)$1,019 
Amortization of actuarial gain/(loss)1,725 (427)1,298 
Amortization of prior service costs(1)— (1)
Amortization of settlement(58)14 (44)
Other12 — 12 
Total defined benefit pension plans3,347 (1,063)2,284 
Soybean meal option derivatives
Reclassified to earnings(627)159 (468)
Activity recognized in other comprehensive income (loss)(3)(2)
Total soybean meal derivatives(630)160 (470)
Heating oil swap derivatives
Activity recognized in other comprehensive income (loss)45,268 (11,053)34,215 
Total heating oil derivatives45,268 (11,053)34,215 
Corn option derivatives
Reclassified to earnings(1,537)390 (1,147)
Activity recognized in other comprehensive income (loss)1,627 (412)1,215 
Total corn options90 (22)68 
Interest swap derivatives
Reclassified to earnings(1,843)448 (1,395)
Activity recognized in other comprehensive income (loss)5,818 (1,414)4,404 
Total interest swap derivatives3,975 (966)3,009 
Foreign exchange derivatives
Reclassified to earnings(34,491)11,822 (22,669)
Activity recognized in other comprehensive income (loss)40,170 (13,769)26,401 
Total foreign exchange derivatives5,679 (1,947)3,732 
Foreign currency translation140,618 (967)139,651 
Other comprehensive income/(loss)$198,347 $(15,858)$182,489 
Fiscal Year Ended
December 30, 2023December 31, 2022January 1, 2022Statement of Operations Classification
Derivative instruments
Soybean meal option derivatives$627 $521 $274 Net sales
Foreign Exchange derivatives34,491 14,549 2,333 Net sales
Corn option derivatives1,537 (15,408)(17,005)Cost of sales and operating expenses
Interest rate swap derivatives1,843 — — Foreign currency gain/(loss) and interest expense
38,498 (338)(14,398)Total before tax
(12,819)(955)3,423 Income taxes
25,679 (1,293)(10,975)Net of tax
Defined benefit pension plans
Amortization of prior service cost$$(22)$(25)(a)
Amortization of actuarial loss(1,725)(2,235)(4,228)(a)
Amortization of settlement58 22 (210)(a)
Special termination benefits recognized— (38)— (a)
(1,666)(2,273)(4,463)Total before tax
413 594 1,008 Income taxes
(1,253)(1,679)(3,455)Net of tax
Total reclassifications$24,426 $(2,972)$(14,430)Net of tax

(a)These items are included in the computation of net periodic pension cost. See Note 15 Employee Benefit Plans for additional information.

The following table presents changes in each component of accumulated comprehensive loss as of December 30, 2023 as follows (in thousands):

Fiscal Year Ended December 30, 2023
Foreign CurrencyDerivativeDefined Benefit
TranslationInstrumentsPension PlansTotal
Accumulated Other Comprehensive income/(loss) December 31, 2022, attributable to Darling, net of tax$(374,368)$7,176 $(16,682)$(383,874)
Other comprehensive income before reclassifications139,651 66,233 1,031 206,915 
Amounts reclassified from accumulated other comprehensive income/(loss)— (25,679)1,253 (24,426)
Net current-period other comprehensive income/(loss)139,651 40,554 2,284 182,489 
Noncontrolling interest(3,039)— — (3,039)
Accumulated Other Comprehensive income/(loss) December 30, 2023, attributable to Darling, net of tax$(231,678)$47,730 $(14,398)$(198,346)
v3.24.0.1
Employee Benefit Plans
12 Months Ended
Dec. 30, 2023
Employee Benefit Plans [Abstract]  
EMPLOYEE BENEFIT PLANS EMPLOYEE BENEFIT PLANS
The Company has retirement and pension plans covering a substantial number of its domestic and foreign employees.  Most retirement benefits are provided by the Company under separate final-pay noncontributory and contributory defined benefit and defined contribution plans for all salaried and hourly employees (excluding those covered by union-sponsored plans) who meet service and age requirements. Although various defined benefit formulas exist for employees, generally these are based on length of service and earnings patterns during employment. Effective January 1, 2012, the Company’s Board of Directors authorized the Company to proceed with the restructuring of its domestic retirement benefit program to include the closing of Darling’s domestic salaried and hourly defined benefit plans to new participants as well as the freezing of service and wage accruals thereunder effective December 31, 2011 (a curtailment of these plans for financial reporting purposes) and the enhancing of benefits under the Company’s domestic defined contribution plans. The Company-sponsored domestic hourly union plan has not been curtailed; however, several locations of the Company-sponsored domestic hourly union plan have been curtailed as a result of collective bargaining renewals for those sites.

The Company maintains defined contribution plans both domestically and at its foreign entities. The Company’s matching portion and annual employer contributions to the Company’s domestic defined contribution plans for
fiscal 2023, 2022 and 2021 were approximately $17.6 million, $10.1 million and $10.9 million, respectively. The Company’s matching portion and annual employer contributions to the Company’s foreign defined contribution plans for fiscal 2023, 2022 and 2021 were approximately $10.2 million, $8.6 million and $9.6 million, respectively.

The Company recognizes the over-funded or under-funded status of the Company’s defined benefit post-retirement plans as an asset or liability in the Company’s balance sheet, with changes in the funded status recognized through comprehensive income/(loss) in the year in which they occur. The Company uses the month-end date of December 31 as the measurement date for all of the Company’s defined benefit plans, which is the closest month-end to the Company’s fiscal year-end. The following table sets forth the plans’ funded status for the Company’s domestic and foreign defined benefit plans and amounts recognized in the Company’s Consolidated Balance Sheets based on the measurement date (December 31, 2023 and December 31, 2022) (in thousands):

    
 December 30,
2023
December 31,
2022
Change in projected benefit obligation:  
Projected benefit obligation at beginning of period$167,546 $225,808 
Service cost2,714 3,149 
Interest cost7,836 5,231 
Employee contributions340 353 
Actuarial (gain)/loss3,662 (52,490)
Benefits paid(9,962)(9,919)
Effect of settlement(1,138)(476)
Special termination benefit recognized— 38 
Other1,356 (4,148)
Projected benefit obligation at end of period172,354 167,546 
Change in plan assets:  
Fair value of plan assets at beginning of period147,766 188,718 
Actual return on plan assets13,312 (33,841)
Employer contributions4,254 5,570 
Employee contributions340 353 
Benefits paid(9,962)(9,919)
Effect of settlement(1,138)(476)
Other840 (2,639)
Fair value of plan assets at end of period155,412 147,766 
Funded status(16,942)(19,780)
Net amount recognized$(16,942)$(19,780)
Amounts recognized in the consolidated balance
   sheets consist of:
  
Noncurrent assets$4,928 $3,910 
Current liability(1,149)(1,152)
Noncurrent liability(20,721)(22,538)
Net amount recognized$(16,942)$(19,780)
Amounts recognized in accumulated other
   comprehensive loss consist of:
  
Net actuarial loss$19,432 $22,176 
Prior service cost(501)101 
Net amount recognized  (a)$18,931 $22,277 

(a) Amounts do not include deferred taxes of $4.5 million and $5.6 million at December 30, 2023 and December 31, 2022, respectively.

The amounts included in “Other” in the above table reflect the impact of foreign exchange translation for plans in Brazil, Belgium, Canada, France, Germany, Japan, Netherlands, Poland and United Kingdom. The Company’s domestic pension plan benefits comprise approximately 69% and 71% of the projected benefit obligation for fiscal 2023 and fiscal 2022, respectively. Additionally, the Company has made required and tax deductible discretionary
contributions to its domestic pension plans in fiscal 2023 and fiscal 2022 of approximately $0.2 million and $2.0 million, respectively. The Company made required and tax deductible discretionary contributions to its foreign pension plans in fiscal 2023 and fiscal 2022 of approximately $4.1 million and $3.6 million, respectively.

A significant component of the overall increase in the Company’s benefit obligation for the fiscal year ended December 31, 2023 was from the change in the weighted-average discount rates at the measurement dates, which decreased from 4.82% at December 31, 2022 to 4.62% at December 31, 2023.

Information for pension plans with accumulated benefit obligations in excess of plan assets is as follows (in thousands):
    
 December 30,
2023
December 31,
2022
Projected benefit obligation$110,719 $110,039 
Accumulated benefit obligation108,262 107,807 
Fair value of plan assets88,939 86,441 

The Company’s service cost component of net periodic pension cost is included in compensation costs while all components of net periodic pension cost other than the service cost component are included in the line item “Other income/(expense), net” in the Company’s Consolidated Statements of Operations.

Net pension cost includes the following components (in thousands):
    
 December 30,
2023
December 31,
2022
January 1,
2022
Service cost$2,714 $3,149 $3,127 
Interest cost7,836 5,231 4,816 
Expected return on plan assets(7,958)(8,604)(9,287)
Net amortization and deferral1,724 2,257 4,253 
Settlement(58)(22)210 
Special termination benefit recognized— 38 — 
Net pension cost$4,258 $2,049 $3,119 
Weighted average assumptions used to determine benefit obligations were:
    
 December 30,
2023
December 31,
2022
January 1,
2022
Discount rate4.62%4.82%2.40%
Rate of compensation increase0.61%0.55%0.50%

Weighted average assumptions used to determine net periodic benefit cost for the employee benefit pension plans were:
        
 December 30,
2023
December 31,
2022
January 1,
2022
Discount rate4.26%0.68%1.32%
Rate of increase in future compensation levels0.57%0.51%0.52%
Expected long-term rate of return on assets5.72%4.75%5.40%

Consideration was made to the long-term time horizon for the (U.S. and Canada's) plans' benefit obligations as well as the related asset class mix in determining the expected long-term rate of return.  Historical returns are also considered, over the long-term time horizon, in determining the expected return.  Considering the overall asset mix of approximately 33% equity and 67% fixed income with equity exposure on a declining trend since the implementation of the glide path for the U.S. plans, the Company believes it is reasonable to expect a long-term rate of return of 6.3% for the (U.S. and Canada's) plans' investments as a whole. The remaining foreign plans'
assets are principally invested under insurance contracts arrangements which have weighted average expected long-term rate of returns of 2.4%.
 
The investment objectives have been established in conjunction with a comprehensive review of the current and projected financial requirements.  The primary investment objectives are:  1) to have the ability to pay all benefit and expense obligations when due; 2) to maximize investment returns within reasonable and prudent levels of risk in order to minimize contributions; and 3) to maintain flexibility in determining the future level of contributions.

Investment results and changing discount rates are the most critical elements in achieving funding objectives; however, contributions are used as a supplemental source of funding as deemed appropriate.

The investment guidelines are based upon an investment horizon of greater than ten years; therefore, interim fluctuations are viewed with this perspective.  The strategic asset allocation is based on this long-term perspective and the plans' funded status.  However, because the participants’ average age is somewhat older than the typical average plan age, consideration is given to retaining some short-term liquidity.  Analysis of the cash flow projections of the plans indicates that benefit payments will continue to exceed contributions.  The results of a thorough asset-liability study completed during 2012 established a dynamic asset allocation glide path (the “Glide Path”) by which the U.S. plans' asset allocations are determined. The Glide Path designates intervals based on funded status which contain a corresponding allocation to equities/real assets and fixed income. As the U.S. plans' funded status improves, the allocations become more conservative, and the opposite is true when the funded status declines.
            
Fixed Income
35% - 80%
Equities
20% - 65%

The equity allocation is invested in stocks traded on one of the U.S. stock exchanges or in foreign companies whose stock is traded outside the U.S. and/or companies that conduct the major portion of their business outside the U.S. Securities convertible into such stocks, convertible bonds and preferred stock, may also be purchased.  The portfolio may invest in American Depository Receipts (“ADR”). The majority of the equities are invested in mutual funds that are well-diversified among growth and value stocks, as well as large, mid, and small cap assets. This mix is balanced based on the understanding that large cap stocks are historically less volatile than small cap stocks: however, smaller cap stocks have historically outperformed larger cap stocks. The emerging markets portion of the equity allocation is held below 10% due to greater volatility in the asset class. Risk adjusted returns are the primary driver of allocation choices within these asset classes. The portfolio is well-diversified in terms of companies, industries and countries.

The diversified asset portion of the allocation will invest in securities with a goal to outpace inflation and preserve their value. The securities in this allocation may consist of inflation-indexed bonds, securities of real estate companies, commodity index-linked notes, fixed-income securities, securities of natural resource companies, master limited partnerships, publicly-listed infrastructure companies, and floating rate debt.

With two of the U.S. plans approaching a funded status of around 100% in fiscal 2023, the investment strategy for these two plans was changed from the Glide Path strategy into a liability driven investment strategy.

All investment objectives are expected to be achieved over a market cycle anticipated to be a period of five to seven years.  Reallocations are performed on a monthly basis to retain target allocation ranges. On a quarterly basis the plans' funded status will be recalculated to determine which Glide Path interval allocation is appropriate.
The following table presents fair value measurements for the Company’s defined benefit plans’ assets as categorized using the fair value hierarchy under FASB authoritative guidance (in thousands):
TotalQuoted Prices in
Active Markets for
Identical Assets
Significant Other
Observable
Inputs
Significant
Unobservable
Inputs
(In thousands of dollars)Fair Value(Level 1)(Level 2)(Level 3)
Balances as of December 31, 2022    
Fixed Income:    
Long Term$23,028 $23,028 $— $— 
Short Term4,539 4,539 — — 
Equity Securities:    
Domestic equities33,369 33,369 — — 
International equities23,465 23,465 — — 
Insurance contracts16,713 — 14,970 1,743 
Total categorized in fair value hierarchy101,114 84,401 14,970 1,743 
Other investments measured at NAV46,652 
Totals$147,766 $84,401 $14,970 $1,743 
Balances as of December 30, 2023    
Fixed Income:    
Long Term$91,921 $91,921 $— $— 
Short Term3,374 3,374 — — 
Equity Securities:    
Domestic equities22,429 22,429 — — 
International equities19,011 19,011 — — 
Insurance contracts18,677 — 16,659 2,018 
Total categorized in fair value hierarchy
155,412 136,735 16,659 2,018 
Other investments measured at NAV— 
Totals$155,412 $136,735 $16,659 $2,018 

The majority of the U.S. and Canada plan pension assets are invested in mutual funds; however, some assets are invested in pooled separate accounts (“PSA”) which have similar mutual fund counterparts. PSA accounts are generally used to access lower fund management expenses when compared to their mutual fund counterparts. The mutual funds are generally invested in institutional shares, retirement shares, or A-shares with no loads. The fair value of each mutual fund and PSA is based on the market value of the underlying investments. The U.S. pension plans PSA for fiscal 2022 utilized net asset value (“NAV”) per share (or its equivalent) to measure its investments, as a practical expedient in accordance with ASC Topic 820, Fair Value Measurements and have not been classified in the fair value hierarchy in the above table. The majority of the foreign pension assets are held under insurance contracts where the investment risk for the accumulated benefit obligation rests with the insurer, which the Company has no specific detailed asset information.

The fair value measurement of plan assets using significant unobservable inputs (level 3) changed due to the following:
Insurance
(in thousands of dollars)Contracts
Balance as of January 1, 2022$2,982 
Unrealized gains (losses) relating to instruments still held in the reporting period.(1,055)
Purchases, sales, and settlements— 
Exchange rate changes(184)
Balance as of December 31, 20221,743 
Unrealized gains (losses) relating to instruments still held in the reporting period.209 
Purchases, sales, and settlements— 
Exchange rate changes66 
Balance as of December 30, 2023$2,018 
Contributions

The Company’s funding policy for employee benefit pension plans is to contribute annually not less than the minimum amount required nor more than the maximum amount that can be deducted for federal income tax purposes.  Contributions are intended to provide not only for benefits attributed to service to date but also for those expected to be earned in the future.

Based on current actuarial estimates, the Company expects to make payments of approximately $4.4 million to meet funding requirements for its domestic and foreign pension plans in fiscal 2024.
 
Estimated Future Benefit Payments

The following benefit payments, which reflect expected future service, as appropriate, are expected to be paid (in thousands): 

Year EndingPension Benefits
2024$11,896 
202511,312 
202611,512 
202713,274 
202813,459 
Years 2029 – 203364,076 

Multiemployer Pension Plans

The Company participates in various multiemployer pension plans which provide defined benefits to certain employees covered by labor contracts in the United States.  These plans are not administered by the Company and contributions are determined in accordance with provisions of negotiated labor contracts to meet their pension benefit obligations to their participants.  The FASB issued guidance requiring companies to provide additional disclosures related to individually significant multiemployer pension plans. The Company’s contributions to each individual multiemployer plan represent less than 5% of the total contributions to each such plan. Based on the most currently available information, the Company has determined that, if a withdrawal were to occur, withdrawal liabilities on two of the plans in which the Company currently participates could be material to the Company. The following table provides more detail on these significant multiemployer plans (contributions in thousands):
Expiration
PensionEIN PensionPension Protection Act Zone StatusFIP/RP Status Pending/ContributionsDate of Collective Bargaining
FundPlan Number20232022Implemented202320222021Agreement
Western Conference of Teamsters Pension Plan91-6145047 / 001GreenGreenNo$1,443 $1,516 $1,294 January 2026 (b)
Central States, Southeast and Southwest Areas Pension Plan (a)36-6044243 / 001GreenRedYes714 899 811 April 2026 (c)
All other multiemployer plans1,476 1,035 1,107 
Total Company Contributions$3,633 $3,450 $3,212 

(a)     As of its most recent public filing, the Central States, Southeast and Southwest Areas Pension Plan (Central States) was in the critical or red zone. In January 2023, however, the Pension Benefit Guaranty Corporation provided $35.8 billion in Special Financial Assistance (SFA) funds to Central States under the American Rescue Plan Act of 2021. Due to this SFA funding, Central States is projected to now have zone status of green.

(b)     The Company has several processing plants that participate in the Western Conference of Teamsters Pension Plan under collective bargaining agreements that require minimum funding contributions. The agreements have expiration dates through January 1, 2026.
(c)     The Company has several processing plants that participate in the Central States, Southeast and Southwest Areas Pension Plan under collective bargaining agreements that require minimum funding contributions. Certain of these agreements have expired and are being negotiated with others having expiration dates through April 2, 2026.

With respect to the other multiemployer pension plans in which the Company participates and which are not individually significant, five plans have certified as critical or red zone, as defined by the Pension Protection Act of 2006. The Company’s portion of contributions to all plans amounted to $3.6 million, $3.5 million and $3.2 million for the years ended December 30, 2023, December 31, 2022 and January 1, 2022, respectively.

The Company has withdrawal liabilities recorded on four U.S. multiemployer plans in which it participated. As of December 30, 2023, the Company has an aggregate accrued liability of approximately $4.7 million representing the present value of scheduled withdrawal liability payments on the remaining multiemployer plans that have given notices of withdrawals. While the Company has no ability to calculate a possible current liability for under-funded multiemployer plans that could terminate or could require additional funding under the Pension Protection Act of 2006, the amounts could be material.
v3.24.0.1
Derivatives
12 Months Ended
Dec. 30, 2023
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
DERIVATIVES DERIVATIVES
The Company’s operations are exposed to market risks relating to commodity prices that affect the Company’s cost of raw materials, finished product prices and energy costs and the risk of changes in interest rates and foreign currency exchange rates. The Company makes limited use of derivative instruments to manage cash flow risks related to natural gas usage, diesel fuel usage, inventory, forecasted sales and foreign currency exchange rates. The Company does not use derivative instruments for trading purposes.    

At December 30, 2023, the Company had foreign currency forward contracts and interest rate swaps outstanding that qualified and were designated for hedge accounting as well as corn forward contracts and foreign currency forward contracts that did not qualify and were not designated for hedge accounting.

Cash Flow Hedges

In fiscal 2023, the Company entered into interest rate swaps that are designated as cash flow hedges. The notional amount of these swaps totaled $900.0 million. Under the contracts, the Company is obligated to pay a weighted average rate of 4.007% while receiving the 1-month SOFR rate. Under the terms of the interest rate swaps, the Company hedged a portion of its variable rate debt into the first quarter of 2026. At December 30, 2023, the aggregate fair value of these interest rate swaps was approximately $3.7 million. These amounts are included in other current assets, accrued expenses and noncurrent liabilities on the balance sheet, with an offset recorded in accumulated other comprehensive loss.

In fiscal 2023, the Company also entered into cross currency swaps that are designated as cash flow hedges. The notional amount of these swaps was €519.2 million. Under the contracts, the Company is obligated to pay a 4.6% euro denominated fixed rate while receiving a weighted average U.S. dollar fixed rate of 5.799%. Under the terms of the cross currency swaps, the Company hedged its intercompany notes receivable into the first quarter of 2025. Accordingly, changes in the fair value of the cash flow hedge are initially recorded as gains and/or losses as a component of accumulated other comprehensive loss. We immediately reclassify from accumulated other comprehensive loss to earnings an amount to offset the remeasurement recognized in earnings associated with the respective intercompany loan. Additionally, we reclassify amounts from accumulated other comprehensive income/(loss) associated with the interest rate differential between the U.S. dollar and a Euro to interest expense. At December 30, 2023, the aggregate fair value of these cross currency swaps was approximately $10.8 million. These amounts are included in other current assets and noncurrent liabilities on the balance sheet, with an offset recorded in accumulated other comprehensive loss.

In fiscal 2023, fiscal 2022 and fiscal 2021, the Company entered into foreign exchange option and forward contracts that are considered cash flow hedges. Under the terms of the foreign exchange contracts, the Company hedged a portion of its forecasted sales in currencies other than the functional currency through the fourth quarter of fiscal 2024. At December 30, 2023 and December 31, 2022, the aggregate fair value of these foreign exchange contracts was approximately $15.9 million and $13.8 million, respectively. The amounts are included in other current assets, accrued expenses, other assets and noncurrent liabilities on the balance sheet, with an offset recorded in accumulated other comprehensive loss.
In fiscal 2022 and fiscal 2021, the Company entered into corn option contracts that are considered cash flow hedges. Under the terms of the corn option contracts the Company hedged a portion of its forecasted sales of BBP. At December 30, 2023, there are not any outstanding corn option contracts designated as cash flow hedges. At December 30, 2023 and December 31, 2022, the aggregate fair value of the corn contracts was approximately zero and $0.9 million, respectively. The amounts are included in other current assets on the balance sheet.

In fiscal 2023, fiscal 2022 and fiscal 2021, the Company entered into soybean meal forward contracts to hedge a portion of its forecasted poultry meal sales. At December 30, 2023, there are not any outstanding soybean meal forward contracts designated as cash flow hedges. At December 30, 2023 and December 31, 2022, the aggregate fair value of the soybean meal contracts was approximately zero and $0.6 million, respectively. The amounts are included in other current assets on the balance sheet.

At December 30, 2023, the Company had the following outstanding forward contract amounts that were entered into to hedge the future payments of intercompany note transactions, foreign currency transactions in currencies other than the functional currency and forecasted transactions in currencies other than the functional currency (in thousands):
Functional CurrencyContract Currency
TypeAmountTypeAmount
Brazilian real170,788 Euro31,272 
Brazilian real1,546,487 U.S. Dollar292,015 
Euro48,435 U.S. Dollar52,622 
Euro40,614 Polish zloty176,500 
Euro11,177 Japanese yen1,741,390 
Euro25,043 Chinese renminbi195,270 
Euro18,373 Australian dollar30,150 
Euro2,797 British pound2,415 
Polish zloty35,023 Euro8,066 
Polish zloty2,941 U.S. dollar740 
British pound149 Euro173 
British pound75 U.S. dollar95 
Japanese yen145,199 U.S. dollar994 
U.S. dollar1,050 Japanese yen149,000 
U.S. dollar562,340 Euro519,182 
Australian dollar162 Euro100 

The above foreign currency contracts had an aggregate fair value of approximately $5.0 million and are included in other current assets, accrued expenses and noncurrent liabilities at December 30, 2023.

The Company estimates the amount that will be reclassified from accumulated other comprehensive loss at December 30, 2023 into earnings over the next 12 months will be approximately $48.9 million.  As of December 30, 2023, no amounts have been reclassified into earnings as a result of the discontinuance of cash flow hedges.
    
The table below summarizes the effect of derivatives not designated as hedges on the Company’s consolidated statements of operations for the year ended December 30, 2023, December 31, 2022 and January 1, 2022 (in thousands):
Loss or (Gain) Recognized in Income on Derivatives Not Designated as Hedges
For The Year Ended
Derivatives not designated as hedging instruments
LocationDecember 30, 2023December 31, 2022January 1, 2022
Foreign exchangeForeign currency loss/(gain)$(2,031)$42,690 $21,698 
Foreign exchange
Net sales
(1,789)(1,108)1,178 
Foreign exchange
Cost of sales and operating expenses
(294)(949)(844)
Foreign exchange
Selling, general and administrative expense
(7,109)(4,200)3,405 
Corn options and futuresNet sales1,945 (2,092)(3,564)
Corn options and futures
Cost of sales and operating expenses
(3,085)5,447 5,669 
Heating oil swaps and options
Selling, general and administrative expense
49 122 — 
Soybean meal
Net sales
282 (1,730)— 
Total$(12,032)$38,180 $27,542 

At December 30, 2023, the Company had forward purchase agreements in place for purchases of approximately $191.9 million of natural gas and diesel fuel.  The Company intends to take physical delivery of the commodities under the forward purchase agreements and accordingly, these contracts are not subject to the requirements of fair value accounting because they qualify as normal purchases.
v3.24.0.1
Fair Value Measurement
12 Months Ended
Dec. 30, 2023
Fair Value Disclosures [Abstract]  
FAIR VALUE MEASUREMENT FAIR VALUE MEASUREMENT
FASB authoritative guidance which defines fair value, establishes a framework for measuring fair value, and expands disclosures about fair value measurements including guidance related to nonrecurring measurements of nonfinancial assets and liabilities.

The following tables present the Company’s financial instruments that are measured at fair value on a recurring and nonrecurring basis as of December 30, 2023 and December 31, 2022 and are categorized using the fair value hierarchy under FASB authoritative guidance.  The fair value hierarchy has three levels based on the reliability of the inputs used to determine the fair value.

  Fair Value Measurements at December 30, 2023 Using
Quoted Prices in
Active Markets for
Identical Assets
Significant Other
Observable
Inputs
Significant
Unobservable
Inputs
(In thousands of dollars)Total(Level 1)(Level 2)(Level 3)
Assets
Derivative assets$29,000 $— $29,000 $— 
Total Assets29,000 — 29,000 — 
Liabilities
Derivative liabilities19,997 — 19,997 — 
Contingent consideration86,495 — — 86,495 
6% Senior Notes1,000,000 — 1,000,000 — 
5.25% Senior Notes493,100 — 493,100 — 
3.625% Senior Notes560,994 — 560,994 — 
Term loan A-1398,000 — 398,000 — 
Term loan A-2478,844 — 478,844 — 
Term loan A-3298,500 — 298,500 — 
Term loan A-4488,172 — 488,172 — 
Revolver604,766 — 604,766 — 
Total Liabilities$4,428,868 $— $4,342,373 $86,495 
  Fair Value Measurements at December 31, 2022 Using
Quoted Prices in
Active Markets for
Identical Assets
Significant Other
Observable
Inputs
Significant
Unobservable
Inputs
(In thousands of dollars)Total(Level 1)(Level 2)(Level 3)
Assets
Derivative assets$20,324 $— $20,324 $— 
Total Assets20,324 — 20,324 — 
Liabilities
Derivative liabilities5,406 — 5,406 — 
Contingent consideration169,903 — — 169,903 
6% Senior Notes977,200 — 977,200 — 
5.25% Senior Notes485,700 — 485,700 — 
3.625% Senior Notes533,155 — 533,155 — 
Term loan A-1398,000 — 398,000 — 
Term loan A-2488,813 — 488,813 — 
Term Loan B199,000 — 199,000 — 
Revolver133,003 — 133,003 — 
Total Liabilities$3,390,180 $— $3,220,277 $169,903 

Derivative assets and liabilities consist of the Company’s corn option and future contracts, foreign currency forward and option contracts, soybean meal forward contracts, interest rate swap contracts and cross currency swap contracts which represent the difference between the observable market rates of commonly quoted intervals for similar assets and liabilities in active markets and the fixed swap rate considering the instrument’s term, notional amount and credit risk.  See Note 16 Derivatives for discussion on the Company’s derivatives.

The fair value of the senior notes, term loan A-1, term loan A-2, term loan A-3, term loan A-4, term loan B and revolver debt is based on market quotation from third-party banks.

The carrying amount of cash and cash equivalents, accounts receivable, accounts payable and accrued expenses approximates fair value due to the short maturity of these instruments and as such have been excluded from the table above. The carrying amount for the Company’s other debt is not deemed to be significantly different than the fair value and all other instruments have been recorded at fair value. 

The fair value measurement of contingent consideration liability uses significant unobservable inputs (level 3). We estimated the fair value of the FASA contingent consideration using a Monte Carlo simulation methodology from a third-party that includes simulating the forecasted net income or earnings plus interest expense, taxes, depreciation and amortization (“EBITDA”) using a Geometric Brownian Motion in a risk-neutral framework. The assumptions used in the FASA contingent consideration analysis as of December 30, 2023 included the EBITDA forecast through the remaining term of the contingent consideration, an EBITDA discount rate, an EBITDA volatility, credit spread, risk-free rate and exchange rate. Significant increases and decreases in these inputs could result in a significantly lower or higher fair value measurement of the FASA contingent consideration. The changes in contingent consideration are due to the following:

(in thousands of dollars)Contingent Consideration
Balance as of January 1, 2022$— 
Initial measurement168,128 
Total included in earnings during period3,506 
Exchange rate changes(1,731)
Balance as of December 31, 2022169,903 
Out of period correction (1)(85,144)
Total included in earnings during period(5,835)
Exchange rate changes7,571 
Balance as of December 30, 2023$86,495 
v3.24.0.1
Asset Impairment, Exit and Restructuring Costs
12 Months Ended
Dec. 30, 2023
Restructuring and Related Activities [Abstract]  
Asset Impairment, Exit and Restructuring Costs RESTRUCTURING AND ASSET IMPAIRMENT CHARGES
In the fourth quarter of fiscal 2023, the Company’s management decided to close or transfer operations for optimization opportunities at three feed segment locations in the U.S. As a result, the Company incurred asset impairment charges of approximately $2.9 million and other closure restructuring costs of approximately $1.0 million. Additionally in fiscal 2023, the Company incurred approximately $0.1 million of employee termination costs in the Feed Segment related to closing down of a processing location in Europe and transferring the material to another processing location.

In December 2022, the Company’s management reviewed our global network of collagen plants for optimization opportunities and decided to close our Peabody, Massachusetts, plant in 2023. As a result of the restructuring, the Company incurred asset impairment charges in the food segment of approximately $21.1 million. In addition to charges incurred in fiscal 2022, the Company incurred additional restructuring and asset impairment charges in fiscal 2023 related to the Peabody, Massachusetts, plant closure including employee termination and retention costs of approximately $5.4 million, asset impairment charges of approximately $1.8 million and other plant restructuring and closure costs of approximately $5.9 million. Additionally in fiscal 2023, the Company’s Food segment incurred other employee severance costs of approximately $1.3 million and other restructuring costs of $0.1 million related to closing down of a processing location in Europe and transferring the material to another processing location.

In the second quarter of fiscal 2022, the Company lost a large raw material customer at a plant location in Canada that resulted in an asset impairment charge to the Company’s intangible assets of approximately $8.6 million. The Company has recorded these impairments in the restructuring and asset impairment charges line on the consolidated statement of operations.

In December 2020, due to unfavorable economics in the biodiesel industry, the Company made the decision to shut down processing operations at its biodiesel facilities located in the United States and Canada, and there are no current plans to resume biodiesel production at these facilities in the future. In addition to charges incurred in fiscal 2020, the Company incurred additional restructuring and asset impairment charges in fiscal 2021 related to the biodiesel facilities of approximately $0.8 million, with approximately $0.4 million of this amount being employee termination costs in Canada and the remainder representing charges to long-lived assets and other charges.
v3.24.0.1
Concentration of Credit Risk
12 Months Ended
Dec. 30, 2023
CONCENTRATION OF CREDIT RISK [Abstract]  
CONCENTRATION OF CREDIT RISK CONCENTRATION OF CREDIT RISKConcentration of credit risk is generally limited due to the Company’s diversified customer base and the fact that the Company sells commodities.  During fiscal year 2023, 2022 and 2021, approximately 20%, 17% and 11% of our total net sales were to the DGD Joint Venture. In addition, at December 31, 2023 and December 31, 2022, approximately 22% and 17%, respectively of our accounts receivable were due from the DGD Joint Venture. See Note 23 for additional discussion of the Company’s transactions with the DGD Joint Venture.
v3.24.0.1
Contingencies
12 Months Ended
Dec. 30, 2023
Contingencies [Abstract]  
CONTINGENCIES CONTINGENCIES
The Company is a party to various lawsuits, claims and loss contingencies arising in the ordinary course of its business, including insured worker's compensation, auto, and general liability claims, assertions by certain regulatory and governmental agencies related to various matters including labor and employment, employees benefits, occupational safety and health, wage and hour, compliance, sustainability, permitting requirements, environmental matters, including air, wastewater and storm water discharges from the Company’s processing facilities and other federal, state and local issues, litigation involving tort, contract, statutory, labor, employment, and other claims, and tax matters.

The Company’s workers compensation, auto and general liability policies contain significant deductibles or self-insured retentions.  The Company estimates and accrues its expected ultimate claim costs related to accidents occurring during each fiscal year under these insurance policies and carries this accrual as a reserve until these claims are paid by the Company.
As a result of the matters discussed above, the Company has established loss reserves for insurance, regulatory, governmental, environmental, litigation and tax contingencies.  At December 30, 2023 and December 31, 2022, the reserves for insurance, regulatory, governmental, environmental, litigation and tax contingencies reflected on the balance sheet in accrued expenses and other non-current liabilities was approximately $95.1 million and $92.1 million, respectively.  The Company has insurance recovery receivables reflected on the balance sheet in other assets of approximately $36.0 million as of December 30, 2023 and December 31, 2022, related to the insurance contingencies. The Company’s management believes these reserves for contingencies are reasonable and sufficient based upon present governmental regulations and information currently available to management; however, there can be no assurance that final costs related to these contingencies will not exceed current estimates.  The Company believes that the likelihood is remote that any additional liability from the lawsuits and claims that may not be covered by insurance would have a material effect on the Company’s financial position, results of operations or cash flows.

Lower Passaic River Area. In December 2009, the Company, along with numerous other entities, received notice from the United States Environmental Protection Agency (“EPA”) that the Company (as alleged successor-in-interest to The Standard Tallow Corporation) is considered a potentially responsible party (a “PRP”) with respect to alleged contamination in the lower 17-mile area of the Passaic River (the “Lower Passaic River”) which is part of the Diamond Alkali Superfund Site located in Newark, New Jersey. The Company’s designation as a PRP is based upon the operation of former plant sites located in Newark and Kearny, New Jersey by The Standard Tallow Corporation, an entity that the Company acquired in 1996. In March 2016, the Company received another letter from the EPA notifying the Company that it had issued a Record of Decision (the “ROD”) selecting a remedy for the lower 8.3 miles of the Lower Passaic River area at an estimated cost of $1.38 billion. The EPA letter made no demand on the Company and laid out a framework for remedial design/remedial action implementation under which the EPA would first seek funding from major PRPs. The letter indicated that the EPA had sent the letter to over 100 parties, which include large chemical and refining companies, manufacturing companies, foundries, plastic companies, pharmaceutical companies and food and consumer product companies. The Company asserts that it is not responsible for any liabilities of its former subsidiary The Standard Tallow Corporation, which was legally dissolved in 2000, and that, in any event, the Standard Tallow Corporation did not discharge any of the eight contaminants of concern identified in the ROD (the “COCs”). Subsequently, the EPA conducted a settlement analysis using a third-party allocator and offered early cash out settlements to those PRPs for whom the third-party allocator determined did not discharge any of the COCs. The Company participated in this allocation process, and in November 2019, received a cash out settlement offer from the EPA in the amount of $0.6 million ($0.3 million for each of the former plant sites in question) for liabilities relating to the lower 8.3 miles of the Lower Passaic River area. The Company accepted this settlement offer, and the settlement became effective on April 16, 2021 following the completion of the EPA's administrative approval process. In September 2021, the EPA released a ROD selecting an interim remedy for the upper nine miles of the Lower Passaic River at an expected additional cost of $441 million. In October 2022, the Company, along with other settling defendants, entered into a Consent Decree with the EPA pursuant to which the Company paid $0.3 million to settle liabilities for both of the former plant sites in question related to the upper nine miles of the Lower Passaic River. The Company paid this amount into escrow, as the settlement is subject to the EPA’s administrative approval process, which includes publication, a public comment period and court approval. On September 30, 2016, Occidental Chemical Corporation (“OCC”) entered into an agreement with the EPA to perform the remedial design for the cleanup plan for the lower 8.3 miles of the Lower Passaic River. On June 30, 2018, OCC filed a complaint in the United States District Court for the District of New Jersey against over 100 companies, including the Company, seeking cost recovery or contribution for costs under the Comprehensive Environmental Response, Compensation and Liability Act (“CERCLA”) relating to various investigations and cleanups OCC has conducted or is conducting in connection with the Lower Passaic River. According to the complaint, OCC has incurred or is incurring costs which include the estimated cost to complete the remedial design for the cleanup plan for the lower 8.3 miles of the Lower Passaic River. OCC is also seeking a declaratory judgment to hold the defendants liable for their proper shares of future response costs, including the remedial action for the lower 8.3 miles of the Lower Passaic River. The Company, along with 40 of the other defendants, had previously received a release from OCC of its CERCLA contribution claim of $165 million associated with the costs to design the remedy for the lower 8.3 miles of the Lower Passaic River. Furthermore, the Company’s settlement with the EPA described above could preclude certain of the claims alleged by OCC against the Company. The Company’s ultimate liability, if any, for investigatory costs, remedial costs and/or natural resource damages in connection with the Lower Passaic River area cannot be determined at this time; however, as of the date of this report, the Company has found no definitive evidence that the former Standard Tallow Corporation plant sites contributed any of the COCs to the Passaic River and, therefore, there is nothing that leads the Company to believe that this matter will have a material effect on the Company’s financial position, results of operations or cash flows.
v3.24.0.1
Business Segments
12 Months Ended
Dec. 30, 2023
Segment Reporting [Abstract]  
BUSINESS SEGMENTS BUSINESS SEGMENTS
The Company sells its products domestically and internationally and operates within three industry segments: Feed Ingredients, Food Ingredients and Fuel Ingredients. The measure of segment profit (loss) includes all revenues, operating expenses (excluding certain amortization of intangibles), and selling, general and administrative expenses incurred at all operating locations and excludes general corporate expenses.

Included in corporate activities are general corporate expenses and the amortization of intangibles. Assets of corporate activities include cash, unallocated prepaid expenses, deferred tax assets, prepaid pension, and miscellaneous other assets.

Feed Ingredients
Feed Ingredients consists principally of (i) the Company’s U.S. ingredients business, including the Company’s fats and proteins, used cooking oil, trap grease, the Company’s Canada ingredients business, and the ingredients and specialty products businesses conducted by Darling Ingredients International under the Sonac and FASA names (proteins, fats, and blood products) and (ii) the Company’s bakery residuals business. Feed Ingredients operations process animal by-products and used cooking oil into fats, proteins and hides.

Food Ingredients
Food Ingredients consists principally of (i) the collagen business conducted by Darling Ingredients International under the Rousselot and Gelnex names, (ii) the natural casings and meat-by-products business conducted by Darling Ingredients International under the CTH name and (iii) certain specialty products businesses conducted by Darling Ingredients International under the Sonac name.

Fuel Ingredients
The Company’s Fuel Ingredients segment consists of (i) the Company’s investment in the DGD Joint Venture and (ii) the bioenergy business conducted by Darling Ingredients International under the Ecoson and Rendac names.

Business Segments (in thousands):

Feed IngredientsFood IngredientsFuel IngredientsCorporateTotal
Fiscal Year Ended December 30, 2023
Net Sales$4,472,592 $1,752,065 $563,423 $— $6,788,080 
Cost of sales and operating expenses3,385,859 1,310,581 446,620 — 5,143,060 
Gross Margin1,086,733 441,484 116,803 — 1,645,020 
Loss/(gain) on sale of assets814 (8,144)(91)— (7,421)
Selling, general and administrative expenses310,363 128,464 23,543 80,164 542,534 
Restructuring and asset impairment charges4,026 14,527 — — 18,553 
Depreciation and amortization360,249 94,991 34,466 12,309 502,015 
Acquisition and integration costs— — — 13,884 13,884 
Change in fair value of contingent consideration(7,891)— — — (7,891)
Equity in net income of Diamond Green Diesel— — 366,380 — 366,380 
Segment operating income/(loss)419,172 211,646 425,265 (106,357)949,726 
Equity in net income of other unconsolidated subsidiaries5,011 — — — 5,011 
Segment income/(loss)424,183 211,646 425,265 (106,357)954,737 
Total other expense(234,780)
Income before income taxes$719,957 
Segment assets at December 30, 2023$4,702,593 $2,646,702 $2,589,145 $1,122,644 $11,061,084 
Feed IngredientsFood IngredientsFuel IngredientsCorporateTotal
Fiscal Year Ended December 31, 2022
Net Sales$4,539,000 $1,459,630 $533,574 $— $6,532,204 
Cost of sales and operating expenses3,473,506 1,102,250 426,853 — 5,002,609 
Gross Margin1,065,494 357,380 106,721 — 1,529,595 
Gain on sale of assets(3,426)(1,008)(60)— (4,494)
Selling, general and administrative expenses258,781 101,681 13,690 62,456 436,608 
Restructuring and asset impairment charges8,557 21,109 — — 29,666 
Depreciation and amortization295,249 59,029 29,500 10,943 394,721 
Acquisition and integration costs— — — 16,372 16,372 
Equity in net income of Diamond Green Diesel— — 372,346 — 372,346 
Segment operating income/(loss)506,333 176,569 435,937 (89,771)1,029,068 
Equity in net income of other unconsolidated subsidiaries5,102 — — — 5,102 
Segment income/(loss)511,435 176,569 435,937 (89,771)1,034,170 
Total other expense(140,452)
Income before income taxes$893,718 
Segment assets at December 31, 2022$4,866,351 $1,251,473 $2,307,199 $777,347 $9,202,370 


Feed IngredientsFood IngredientsFuel IngredientsCorporateTotal
Fiscal Year Ended January 1, 2022
Net Sales$3,039,500 $1,271,629 $430,240 $— $4,741,369 
Cost of sales and operating expenses2,206,248 979,232 313,905 — 3,499,385 
Gross Margin833,252 292,397 116,335 — 1,241,984 
Gain on sale of assets(550)(88)(320)— (958)
Selling, general and administrative expenses220,078 97,555 16,999 56,906 391,538 
Restructuring and asset impairment charges— — 778 — 778 
Acquisition costs— — — 1,396 1,396 
Depreciation and amortization218,942 60,929 25,436 11,080 316,387 
Equity in net income of Diamond Green Diesel— — 351,627 — 351,627 
Segment operating income/(loss)394,782 134,001 425,069 (69,382)884,470 
Equity in net income of other unconsolidated subsidiaries5,753 — — — 5,753 
Segment income/(loss)400,535 134,001 425,069 (69,382)890,223 
Total other expense(68,827)
Income before income taxes$821,396 
 
Business Segment Property, Plant and Equipment (in thousands):
         
 December 30,
2023
December 31,
2022
January 1,
2022
Capital expenditures for the year ended:
Feed Ingredients$413,831 $270,157 $187,445 
Food Ingredients92,704 72,301 54,799 
Fuel Ingredients39,053 37,568 26,078 
Corporate Activities9,892 11,283 5,804 
Total (a)$555,480 $391,309 $274,126 

(a)    Excludes capital assets acquired by acquisition in fiscal 2023 and fiscal 2022 of approximately $155.5 million and $588.8 million, respectively.

Long-lived assets related to the Company’s operations in North America, Europe, China, South American and other were as follows (in thousands):
        
FY 2023FY 2022
Long-Lived AssetsLong-Lived Assets
North America$5,667,606 $5,229,906 
Europe1,329,466 1,276,333 
China116,698 120,801 
South America2,072,840 920,827 
Other18,808 16,406 
Total$9,205,418 $7,564,273 
v3.24.0.1
Revenue (Notes)
12 Months Ended
Dec. 30, 2023
Revenue from Contract with Customer [Abstract]  
Revenue REVENUE
The Company extends payment terms to its customers based on commercially acceptable practices. The term between invoicing and payment due date is not significant. Revenue is measured as the amount of consideration the Company expects to receive in exchange for transferring finished products or performing services, which is generally based on executed agreement or purchase order.

Most of the Company’s products are shipped based on the customer specifications. Customer returns are infrequent and not material to the Company. Adjustments to net sales for sales deductions are generally recognized in the same period as the sale or when known. Customers in certain industries or countries may be required to prepay prior to shipment in order to maintain payment protection. These represent short-term prepayment from customers and are not material to the Company. The Company elected to treat shipping and handling as fulfillment costs, which will result in billed freight recorded in cost of sales and netted against freight costs. Sales, value-add, and other taxes collected concurrently with revenue-producing activities are excluded from revenue and booked on a net basis.

The following tables present the Company revenues disaggregated by geographic area and major product types by reportable segment for the years ended December 30, 2023, December 31, 2022 and January 1, 2022 (in thousands):
Year Ended December 30, 2023
Feed IngredientsFood IngredientsFuel IngredientsTotal
Geographic Area
North America$3,696,423 $469,289 $— $4,165,712 
Europe373,180 754,846 563,423 1,691,449 
China27,433 281,139 — 308,572 
South America362,657 171,425 — 534,082 
Other12,899 75,366 — 88,265 
Net sales$4,472,592 $1,752,065 $563,423 $6,788,080 
Major product types
Fats$1,739,349 $164,730 $— $1,904,079 
Used cooking oil497,657 — — 497,657 
Proteins1,672,027 — — 1,672,027 
Bakery255,214 — — 255,214 
Other rendering243,525 — — 243,525 
Food ingredients— 1,476,875 — 1,476,875 
Bioenergy— — 563,423 563,423 
Other64,820 110,460 — 175,280 
Net sales$4,472,592 $1,752,065 $563,423 $6,788,080 

Year Ended December 31, 2022
Feed IngredientsFood IngredientsFuel IngredientsTotal
Geographic Area
North America$3,852,559 $369,499 $— $4,222,058 
Europe502,432 733,967 533,574 1,769,973 
China25,100 259,584 — 284,684 
South America146,682 40,661 — 187,343 
Other12,227 55,919 — 68,146 
Net sales$4,539,000 $1,459,630 $533,574 $6,532,204 
Major product types
Fats$1,951,183 $205,674 $— $2,156,857 
Used cooking oil519,119 — — 519,119 
Proteins1,476,553 — — 1,476,553 
Bakery333,442 — — 333,442 
Other rendering200,945 — — 200,945 
Food ingredients— 1,121,995 — 1,121,995 
Bioenergy— — 533,574 533,574 
Biofuels— — — — 
Other57,758 131,961 — 189,719 
Net sales$4,539,000 $1,459,630 $533,574 $6,532,204 
Year Ended January 1, 2022
Feed IngredientsFood IngredientsFuel IngredientsTotal
Geographic Area
North America$2,577,705 $286,852 $3,377 $2,867,934 
Europe430,549 663,619 426,863 1,521,031 
China19,446 233,766 — 253,212 
South America— 31,446 — 31,446 
Other11,800 55,946 — 67,746 
Net sales$3,039,500 $1,271,629 $430,240 $4,741,369 
Major product types
Fats$1,198,122 $182,674 $— $1,380,796 
Used cooking oil319,145 — — 319,145 
Proteins1,022,694 — — 1,022,694 
Bakery287,424 — — 287,424 
Other rendering173,405 — — 173,405 
Food ingredients— 961,617 — 961,617 
Bioenergy— — 426,863 426,863 
Biofuels— — 3,377 3,377 
Other38,710 127,338 — 166,048 
Net sales$3,039,500 $1,271,629 $430,240 $4,741,369 

Revenue from Contracts with Customers

The Company has two primary revenue streams. Finished product revenues are recognized when control of the promised finished product is transferred to the Company’s customers, in an amount that reflects the consideration the Company expects to be entitled to in exchange for the finished product. Service revenues are recognized in net sales when the service occurs.

Fats. Fats include the Company’s global activities related to the collection and processing of beef, poultry and pork animal by-products into finished products of non-food grade oils and food grade fats. Fats net sales are recognized when the Company ships the finished product to the customer and control has been transferred.

Proteins. Proteins include the Company’s global activities related to the collection and processing of beef, poultry and pork animal by-products into finished products of protein meal. Proteins net sales are recognized when the Company ships the finished product to the customer and control has been transferred.

Used Cooking Oil. Used cooking oil includes collection and processing of used cooking oil into finished products of non-food grade fats. Used cooking oil net sales are recognized when the Company ships the finished product to the customer and control has been transferred.

Bakery. Bakery includes collection and processing of bakery residuals into finished product including Cookie Meal®, an animal feed ingredient primarily used in poultry and swine rations. Bakery net sales are recognized when the Company ships the finished product to the customer and control has been transferred.

Other Rendering. Other rendering include hides, pet food products, and service charges. Hides and pet food net sales are recognized when the Company ships the finished product to the customer and control has been transferred. Service revenues are recognized in net sales when the service has occurred.

Food Ingredients. Food ingredients includes collection and processing of pigskin, hide, bone and fish into finished product. It also includes harvesting, sorting and selling of hog and sheep casings as well as harvesting, purchasing and processing of hog, sheep and beef meat for pet food industry. Collagen and CTH meat and casings net sales are recognized when the Company ships the finished product to the customer and control has been transferred.

Bioenergy. Bioenergy includes Ecoson, which converts organic sludge and food waste into biogas and Rendac, which collects fallen stock and animal waste for a fee and processes these materials into fats and meals that can only be used as low grade energy or fuel for boilers and cement kilns. Net sales are recognized when the finished
product is shipped to the customer and control has been transferred. Service revenues are recognized in net sales when the service has occurred.

Biofuels. Biofuels includes the North American processing of rendered animal fats, recycled cooking oils and third-party additives to produce diesel fuel. Biofuel net sales are recognized when the finished product is shipped to the customer and control has been transferred.

Other. Other includes grease trap collection and environmental services to food processors in the Feed Ingredients segment and Sonac Bone and Sonac Heparin in the Food Ingredients segment. Net sales are recognized when the Company ships the finished product to the customer and control has been transferred. Service revenues are recognized in net sales when the service has occurred.

Long-Term Performance Obligations. The Company from time to time enters into long-term contracts to supply certain volumes of finished products to certain customers. Revenue recognized in fiscal 2023, 2022 and 2021 under these long-term supply contracts was approximately $171.1 million, $168.4 million and $95.3 million, respectively, with the remaining performance obligations to be recognized in future periods (generally 4 years) of approximately $798.9 million.
v3.24.0.1
Related Party Transactions
12 Months Ended
Dec. 30, 2023
Related Party Transactions [Abstract]  
Related Party Transactions Disclosure [Text Block] RELATED PARTY TRANSACTIONS
Raw Material Agreement

The Company entered into a Raw Material Agreement with the DGD Joint Venture in May 2011 pursuant to which the Company will offer to supply certain animal fats and used cooking oil at market prices, but the DGD Joint Venture is not obligated to purchase the raw material offered by the Company. Additionally, the Company may offer other feedstocks to the DGD Joint Venture, such as inedible corn oil, purchased on a resale basis. For the years ended December 30, 2023, December 31, 2022 and January 1, 2022, the Company has recorded sales to the DGD Joint Venture of approximately $1.3 billion, $1.1 billion and $521.7 million, respectively. At December 30, 2023 and December 31, 2022, the Company has approximately $172.3 million and $116.9 million in outstanding receivables due from the DGD Joint Venture, respectively. In addition, the Company has eliminated additional sales of approximately $79.4 million, $62.8 million and $24.0 million for the years ended December 30, 2023, December 31, 2022 and January 1, 2022, respectively to the DGD Joint Venture and deferred the Company’s portion of profit on those sales relating to inventory assets still remaining on the DGD Joint Venture's balance sheet at December 30, 2023, December 31, 2022 and January 1, 2022 of approximately $16.1 million, $15.8 million and $6.0 million, respectively.

Revolving Loan Agreement

On May 1, 2019, Darling through its wholly owned subsidiary Darling Green Energy LLC, (“Darling Green”), and Diamond Alternative Energy, LLC, a wholly owned subsidiary of Valero (“Diamond Alternative” and together with Darling Green, the “DGD Lenders”) entered into a revolving loan agreement (the “2019 DGD Loan Agreement”) with the DGD Joint Venture, pursuant to which the DGD Lenders committed to making loans available to the DGD Joint Venture in the amount of $50.0 million with each lender committed to $25.0 million of the total commitment. Any borrowings by the DGD Joint Venture under the 2019 DGD Loan Agreement were at the applicable annum rate equal to the sum of (a) the LIBO Rate (meaning Reuters BBA Libor Rates Page 3750) on such day plus (b) 2.50%. On June 15, 2023, the DGD Lenders entered into a new revolving loan agreement (the “2023 DGD Loan Agreement”) with the DGD Joint Venture that replaced and superseded in its entirety the 2019 DGD Loan Agreement and pursuant to which the DGD Lenders have committed to making loans available to the DGD Joint Venture in the total amount of $200.0 million with each lender committed to $100.0 million of the total commitment. Any borrowings by the DGD Joint Venture under the 2023 DGD Loan Agreement are at the applicable annum rate equal to the sum of (a) Term SOFR on such day plus (b) 2.50%. The 2023 DGD Loan Agreement expires on June 15, 2026. During the fourth quarter of fiscal 2021, in September 2022 and again in December 2022, the DGD Joint Venture borrowed all $50.0 million available under the 2019 DGD Loan Agreement, including the Company’s full $25.0 million commitment and paid interest to the Company for the years ended December 30, 2023, December 31, 2022 and January 1, 2022 of approximately $0.6 million, $0.6 million and $0.1 million, respectively. As of December 30, 2023 and December 31, 2022, zero and $25.0 million was owed to Darling Green under the 2023 DGD Loan Agreement and 2019 DGD Loan Agreement, respectively. This note receivable amount is included in other current assets on the balance sheet and is included in investing activities
on the cash flow statement. Subsequent to December 30, 2023, the DGD Joint Venture borrowed all $200.0 million available under the 2023 DGD Loan Agreement, including the Company’s full $100.0 million commitment.

Guarantee Agreements

In February 2020, in connection with the DGD Joint Venture’s expansion project at its Norco, LA facility, the Company entered into two agreements (the “IMTT Terminaling Agreements”) with International-Matex Tank Terminals (“IMTT”), pursuant to which the DGD Joint Venture will move raw material and finished product to and from the IMTT terminal facility by pipeline, thereby providing better logistical capabilities.  As a condition to entering into the IMTT Terminaling Agreements, IMTT required that the Company and Valero guarantee their proportionate share, up to $50 million each, of the DGD Joint Venture’s obligations under the IMTT Terminaling Agreements (the “Guarantee”), subject to the conditions provided for in the IMTT Terminaling Agreements. The Company has not recorded any liability as a result of the guarantee, as the Company believes the likelihood of having to make any payments under the guarantee is remote.

In April 2021, in connection with the DGD Joint Venture’s expansion project at its Port Arthur, TX facility, the Company entered into two agreements (the “GTL Terminaling Agreements”) with GT Logistics, LLC (“GTL”), pursuant to which the DGD Joint Venture will move raw material and finished product to and from the GTL terminal facility by pipeline, thereby providing better logistical capabilities. As a condition to entering into the GTL Terminaling Agreements, GLT required that the Company and Valero guarantee their proportionate share, up to a maximum of approximately $160 million each, of the DGD Joint Venture’s obligations under the GTL Terminaling Agreements (the “GTL Guarantee”), subject to the conditions provided for in the GTL Terminaling Agreements. The maximum amount of the GTL Guarantee is reduced over the 20-year initial term of the GTL Terminaling Agreements as the termination fee under such agreements declines. The Company has not recorded any liability as a result of the GTL Guarantee, as the Company believes the likelihood of having to make any payments under the GTL Guarantee is remote.
v3.24.0.1
Cash Flow Information
12 Months Ended
Dec. 30, 2023
Nonmonetary Transactions [Abstract]  
Cash Flow Information CASH FLOW INFORMATION
The following table sets forth supplemental cash flow information and non-cash transactions (in thousands):

Twelve Months Ended
December 30, 2023December 31, 2022January 1, 2022
Supplemental disclosure of cash flow information:   
Change in accrued capital expenditures$2,222 $9,558 $6,585 
Cash paid during the year for:   
Interest, net of capitalized interest$261,321 $113,362 $58,449 
Income taxes, net of refunds$152,670 $113,013 $46,399 
Non-cash operating activities
          Operating lease right of use asset obtained in exchange for new lease liabilities$79,462 $70,269 $56,642 
Non-cash financing activities
Debt issued for assets$3,827 $6,103 $126 
v3.24.0.1
New Accounting Pronoucements
12 Months Ended
Dec. 30, 2023
New Accounting Pronoucements [Abstract]  
NEW ACCOUNTING PRONOUNCEMENTS NEW ACCOUNTING PRONOUNCEMENTS
In December 2023, the FASB issued Accounting Standards Update (“ASC”) No. 2023-09, Income Taxes (Topic 740) Improvements to Income Tax Disclosures, which expands the disclosures required in an entity's income tax rate reconciliation table and disclosure of income taxes paid both in U.S. and foreign jurisdictions. The amendments are effective for fiscal years beginning after December 15, 2024 and should be applied prospectively. Early adoption is permitted. The Company is currently evaluating this ASU to determine its impact on the Company’s disclosure, but does not expect this update to have a material impact on the Company’s consolidated financial statements.

In November 2023, the FASB issued ASU No. 2023-07, Segment Reporting (Topic 280) Improvements to Reportable Segment Disclosures. The amendment requires disclosure of significant segment expenses that are regularly provided to the chief operating decision maker and included within each reported measure of segment
profit or loss, an amount and description of its composition for other segment items, and interim disclosures of a reportable segment's profit or loss and assets. The amendments are effective for fiscal years beginning after December 15, 2023, and for interim periods within fiscal years beginning after December 15, 2024 and should be applied retrospectively. Early adoption is permitted. The Company is currently evaluating this ASU to determine its impact on the Company’s disclosure, but does not expect this update to have a material impact on the Company’s consolidated financial statements other than additional information to be provided in the foot note disclosure.
v3.24.0.1
Pay vs Performance Disclosure - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Pay vs Performance Disclosure      
Net income $ 647,726 $ 737,690 $ 650,914
v3.24.0.1
Insider Trading Arrangements
12 Months Ended
Dec. 30, 2023
Trading Arrangements, by Individual  
Rule 10b5-1 Arrangement Adopted false
Non-Rule 10b5-1 Arrangement Adopted false
Rule 10b5-1 Arrangement Terminated false
Non-Rule 10b5-1 Arrangement Terminated false
v3.24.0.1
General (Summary of Significant Accounting Policies) (Policies)
12 Months Ended
Dec. 30, 2023
General [Abstract]  
Basis of Presentation Basis of Presentation
The consolidated financial statements include the accounts of Darling and its consolidated subsidiaries. Noncontrolling interests represents the outstanding ownership interest in the Company’s consolidated subsidiaries that are not owned by the Company. In the accompanying Consolidated Statements of Operations, the noncontrolling interest in net income of the consolidated subsidiaries is shown as an allocation of the Company’s net income and is presented separately as “Net income attributable to noncontrolling interests”. In the Company’s Consolidated Balance Sheets, noncontrolling interests represents the ownership interests in the Company consolidated subsidiaries' net assets held by parties other than the Company. These ownership interests are presented separately as “Noncontrolling interests” within “Stockholders’ Equity.” All intercompany balances and transactions have been eliminated in consolidation.
Fiscal Year Fiscal Year 
The Company has a 52/53 week fiscal year ending on the Saturday nearest December 31.  Fiscal years for the consolidated financial statements included herein are for the 52 weeks ended December 30, 2023, the 52 weeks ended December 31, 2022, and the 52 weeks ended January 1, 2022.
Cash and Cash Equivalents Cash and Cash Equivalents
The Company considers all short-term highly liquid instruments, with an original maturity of three months or less, to be cash equivalents. Cash balances are recorded net of book overdrafts when a bank right-of-offset exists. All other book overdrafts are recorded in accounts payable and the change in the related balance is reflected in operating activities on the Consolidated Statement of Cash Flows. In addition, the Company has bank overdrafts, which are considered a form of short-term financing with changes in the related balance reflected in financing activities in the Consolidated Statement of Cash Flows. Restricted cash shown on the Consolidated Balance Sheet as of December 30, 2023 and December 31, 2022, primarily represented amounts set aside as collateral for foreign construction projects and U. S. environmental claims and were insignificant to the Company. Restricted cash included in other assets as of December 30, 2023 and December 31, 2022, primarily represents acquisition consideration hold-back amounts that are part of the purchase price set aside in escrow in the Company’s name for possible indemnification claims by the Company, which amounts will be paid to the sellers in the future if no claims arise. A reconciliation of cash, cash equivalents, and restricted cash reported within the Consolidated Balance Sheets that sum to the total of same such amounts shown in the Consolidated Statement of Cash flows is as follows (in thousands):

December 30, 2023December 31, 2022
Cash and cash equivalents$126,502 $127,016 
Restricted cash292 315 
Restricted cash included in other long-term assets137,656 22,837 
Total cash, cash equivalents and restricted cash shown in the statement of cash flows$264,450 $150,168 
Accounts Receivable and Allowance for Doubtful Accounts Accounts Receivable and Allowance for Doubtful AccountsThe Company maintains allowances for doubtful accounts for estimated losses resulting from customers’ non-payment of trade accounts receivable owed to the Company.  These trade receivables arise in the ordinary course of business from sales of raw material, finished product or services to the Company’s customers.  The estimate of allowance for doubtful accounts is based upon the Company’s bad debt experience adjusted for differences in asset-specific risk characteristic, current economic conditions and forecast of future economic conditions. If the financial condition of the Company’s customers deteriorates, resulting in the customers’ inability to pay the Company’s receivables as they come due, additional allowances for doubtful accounts may be required.
Inventories Inventories
Inventories are stated at the lower of cost or net realizable value.  Cost is primarily determined using the first-in, first-out (FIFO) method for the Feed Ingredients and Fuel Ingredients segments. In the Food Ingredients segment cost is primarily determined based on the weighted average cost.
Long Lived Assets Long Lived Assets
Property, Plant and Equipment
 
Property, plant and equipment are recorded at cost.  Depreciation is computed by the straight-line method over the estimated useful lives of assets:  1) Buildings and improvements, 15 to 30 years; 2) Machinery and equipment, 3 to 10 years; 3) Vehicles, 3 to 8 years; and 4) Aircraft, 7 to 10 years.
         
Maintenance and repairs are charged to expense as incurred, and expenditures for major renewals and improvements are capitalized.

        Intangible Assets
 
Intangible assets with indefinite lives, and therefore, not subject to amortization, consist of trade names acquired in the acquisition of Griffin Industries Inc. on December 17, 2010 (which was subsequently converted to a limited liability company) and its subsidiaries (“Griffin”) and trade names acquired in the acquisition of its Darling Ingredients International business on January 7, 2014.  Intangible assets subject to amortization consist of:  1) collection routes which are made up of groups of suppliers of raw materials in similar geographic areas from which the Company derives collection fees and a dependable source of raw materials for processing into finished products; 2) customer relationships representing groups of collagen finished product customers in our food segment; 3) permits that represent licensing of operating plants that have been acquired, giving those plants the ability to operate; 4) non-compete agreements that represent contractual arrangements with former competitors whose businesses were acquired; 5) trade names; and 6) royalty, product development, consulting, land use rights and leasehold agreements.  Amortization expense is calculated using the straight-line method over the estimated useful lives of the assets ranging from:  5 to 21 years for collection routes; 10 to 20 years for customer relationships; 10 to 20 years for permits; 3 to 7 years for non-compete agreements; and 4 to 15 years for trade names.  Royalties, product development, patents, consulting, land use rights and leasehold agreements are generally amortized over the term of the agreement.
Impairment of Long-Lived Assets and Long-Lived Assets to Be Disposed of Impairment of Long-Lived Assets and Long-Lived Assets to be Disposed ofThe Company reviews the carrying value of long-lived assets for impairment when events or changes in circumstances indicate that the carrying amount of an asset, or related asset group, may not be recoverable from estimated future undiscounted cash flows.  Recoverability of assets to be held and used is measured by a comparison of the carrying amount of an asset or asset group to estimated undiscounted future cash flows expected to be generated by the asset or asset group.  If the carrying amount of the asset or asset group exceeds its estimated future cash flows, an impairment charge is recognized by the amount for which the carrying amount of the asset exceeds the fair value of the asset.
Goodwill Goodwill and Indefinite Lived Intangible AssetsGoodwill and indefinite lived intangible assets are tested annually or more frequently if events or changes in circumstances indicate that the asset might be impaired.  When assessing the recoverability of goodwill and other indefinite lived intangible assets, the Company may first assess qualitative factors in determining whether it is more likely than not that the fair value of a reporting unit, including goodwill, or an other indefinite lived intangible asset is less than its carrying amount. The qualitative evaluation is an assessment of multiple factors, including the current operating environment, financial performance and market considerations. The Company may elect to bypass this qualitative assessment for some or all of its reporting units or other indefinite lived intangible assets and perform a quantitative test, based on management's judgment. If the Company chooses to bypass the qualitative assessment, it performs the quantitative approach to impairment testing by comparing the fair value of the Company’s reporting units to their respective carrying amounts and records an impairment charge for the amount by which the carrying amounts exceeds the fair value; however, the loss recognized, if any, will not exceed the total amount of goodwill allocated to that reporting unit. In fiscal 2023, the Company performed a quantitative approach to valuing goodwill and indefinite-lived intangible assets at October 28, 2023 and as a result determined the fair values of the Company’s reporting units containing goodwill exceeded the related carrying values.
Lessee, Leases [Policy Text Block]
The Company accounts for leases in accordance with Accounting Standard Codification (“ASC”) Topic 842, Leases. The Company determines if an arrangement is a lease at inception for which the Company recognizes the right-of-use (“ROU”) asset and a lease liability at the lease commencement date. For operating leases, the lease liability is initially and subsequently measured at the present value of the unpaid lease payments at the lease commencement date. In determining the lease liability, the Company applies a discount rate to the minimum lease payments within each lease. ASC 842 requires the Company to use the rate of interest that a lessee would have to pay to borrow on a collateralized basis over a similar term an amount equal to the lease payments in a similar economic environment. To estimate the Company’s incremental borrowing rate over various terms, a comparable market yield curve consistent with the Company’s credit quality is determined. The lease term for all of the Company’s leases include the non-cancellable period of the lease plus any additional periods covered by either a Company option to extend the lease that the Company is reasonably certain to exercise or when a triggering event occurs. The Company has elected to not recognize a ROU asset and lease liability with an initial term of 12 months or less at lease commencement. Operating leases are included on the Company’s balance sheet as a ROU asset, current operating lease liabilities and long-term operating lease liabilities. For finance leases, the lease liability is initially measured in the same manner and date as for the operating leases, and is subsequently measured at amortized cost using the effective interest method. Finance leases are included in property, plant and equipment, current portion of long-term debt and long-term debt, net of current portion, but are not significant to the Company.

The ROU asset is initially measured at cost, which comprises the initial amount of the lease liability adjusted for lease payments made at or before the lease commencement date, plus any direct costs incurred less any lease incentives received. For operating leases, the ROU asset is subsequently measured throughout the lease term at the carrying amount of the lease liability, plus initial direct costs, plus (minus) any prepaid (accrued) lease payments, less the unamortized balance of the lease incentives received. Some leases payments contain rent escalation clauses (including index-based escalations), initially measured using the index at the lease commencement date. The Company recognizes minimum rental expense on a straight-line basis based on the fixed components of the lease arrangement.

The Company uses the long-lived assets impairment guidance in ASC subtopic 360-10, Property, Plant and Equipment - Overall, to determine whether the ROU asset is impaired, and if so, the amount of the impairment loss to recognize. The Company monitors for events or changes in circumstances that require a reassessment of one of its leases. When a reassessment results in the remeasurement of a lease liability, a corresponding adjustment is made to the carrying amount of the corresponding ROU asset unless doing so would reduce the carrying amount of the ROU asset to an amount less than zero. In that case, the amount of the adjustment that would result in a negative ROU asset balance is recorded in the Consolidated Statement of Operations.
Environmental Expenditures Environmental Expenditures
Environmental expenditures incurred to mitigate or prevent environmental impacts that have yet to occur and that otherwise may result from future operations are capitalized.  Expenditures that relate to an existing condition caused by past operations and that do not contribute to current or future revenues are expensed or charged against established environmental reserves.  Reserves are established when environmental impacts have been identified which are probable to require mitigation and/or remediation and the costs are reasonably estimable.
Income Taxes Income Taxes
The Company accounts for income taxes using the asset and liability method.  Under the asset and liability method, deferred tax assets and liabilities are recognized for the future tax consequences attributable to differences between the financial statement carrying amounts of existing assets and liabilities and their respective tax bases.  Deferred tax assets and liabilities are measured using enacted tax rates expected to apply to taxable income in the years in which those temporary differences are expected to be recovered or settled.  The effect on deferred tax assets and liabilities of a change in tax rates is recognized in income in the period that includes the enactment date.

The Company periodically assesses whether it is more likely than not that it will generate sufficient taxable income to realize its deferred income tax assets.  In making this determination, the Company considers all available positive and negative evidence and makes certain assumptions.  The Company considers, among other things, its deferred tax liabilities, the overall business environment, its historical earnings and losses, current industry trends and its outlook for taxable income in future years.  
 
The Company recognizes tax benefits from uncertain tax positions only if it is more likely than not that the tax position will be sustained upon examination by the relevant taxing authority. Adjustments are made to the reserves for uncertain tax positions when facts and circumstances change or additional information is available. Judgment is required to assess the impact of ongoing audits conducted by tax authorities in determining the Company’s consolidated income tax provision. The Company recognizes accrued interest and penalties on tax related matters as a component of income tax expense.
Earnings Per Share Earnings per Share
Basic income per common share is computed by dividing net income attributable to Darling by the weighted average number of common shares including non-vested and restricted shares with participation rights outstanding during the period.  Diluted income per common share is computed by dividing net income attributable to Darling by the weighted average number of common shares outstanding during the period increased by dilutive common equivalent shares determined using the treasury stock method.
Stock Based Compensation Stock Based Compensation
The Company recognizes compensation expense ratably over the vesting period in an amount equal to the fair value of the share-based payments (e.g., stock options and non-vested and restricted stock) granted to employees and non-employee directors or by incurring liabilities to an employee or other supplier (a) in amounts based, at least in part, on the price of the entity’s shares or other equity instruments, or (b) that require or may require settlement by issuing the entity’s equity shares or other equity instruments. The
Company’s policy is to account for forfeitures in the period they occur, rather than estimating a forfeiture rate. The Company does not reclassify excess tax benefits from operating activities to financing activities in the Consolidated Statements of Cash Flows. Additionally, the Company excludes the excess tax benefits from the assumed proceeds available to repurchase shares of common stock in the computation of the Company’s diluted earnings per share.
Use of Estimates Use of Estimates
The preparation of the consolidated financial statements in conformity with U.S. generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the consolidated financial statements and the reported amounts of revenues and expenses during the reporting period.  Actual results could differ from those estimates.

If it is at least reasonably possible that the estimate of the effect on the financial statements of a condition, situation, or set of circumstances that exist at the date of the financial statements will change in the near term due to one or more future confirming events, and the effect of the change would be material to the financial statements, the Company will disclose the nature of the uncertainty and include an indication that it is at least reasonably possible that a change in the estimate will occur in the near term.  If the estimate involves certain loss contingencies, the disclosure will also include an estimate of the probable loss or range of loss or state that an estimate cannot be made.
Derivative Instruments Derivative Instruments
The Company makes limited use of derivative instruments to manage cash flow risks related to interest rates, natural gas usage, inventory, forecasted sales and foreign currency exchange rates.  The Company does not use derivative instruments for trading purposes. Interest rate swaps are entered into with the intent of managing overall borrowing costs by reducing the potential impact of increases in interest rates on floating-rate long-term debt. Natural gas swaps and options are entered into with the intent of managing the overall cost of natural gas usage by reducing the potential impact of seasonal weather demands on natural gas that increases natural gas prices.  Heating oil swaps and options are entered into with the intent of managing the overall cost of diesel fuel usage by reducing the potential impact of seasonal weather demands on diesel fuel that increases diesel fuel prices. Soybean meal options are entered into with the intent of managing the impact of changing prices for poultry meal sales.  Corn options and future contracts are entered into with the intent of managing U.S. forecasted sales of BBP by reducing the impact of changing prices. Foreign currency forward and option contracts are entered into to mitigate the foreign exchange rate risk for transactions designated in a currency other than the local functional currency.  

Entities are required to report all derivative instruments in the statement of financial position at fair value. The accounting for changes in the fair value (i.e., gains or losses) of a derivative instrument depends on whether it has been designated and qualifies as part of a hedging relationship and, if so, on the reason for holding the instrument. If certain conditions are met, entities may elect to designate a derivative instrument as a hedge of exposures to changes in fair value, cash flows or foreign currencies.  If the hedged exposure is a cash flow exposure, the gain or loss on the derivative instrument is reported initially as a component of other comprehensive income (outside of earnings) and is subsequently reclassified into earnings when the forecasted transaction affects earnings. Any amounts excluded from the assessment of hedge effectiveness is reported in earnings immediately. If the derivative instrument is not designated as a hedge, the gain or loss is recognized in earnings in the period of change. Hedge accounting treatment ceases if or when the hedge transaction is no longer probable of occurring or the hedge relationship correlation no longer qualifies for hedge accounting.
Revenue Recognition Revenue Recognition
The Company recognizes revenue on sales when control of the promised finished product is transferred to the Company’s customers in an amount that reflects the consideration the Company expects to be entitled to in exchange for the finished product. Service revenues are recognized when the service occurs. Certain customers may be required to prepay prior to shipment in order to maintain payment protection against certain foreign and domestic sales.  These amounts are recorded as unearned revenue and recognized when control of the promised finished product is transferred to the Company’s customer. See Note 22 to the consolidated financial statements.
Foreign Currency Transactions and Remeasurement Foreign Currency Translation and RemeasurementForeign currency translation is included as a component of accumulated other comprehensive loss and reflects the adjustments resulting from translating the foreign currency denominated financial statements of foreign subsidiaries into U.S. dollars. The functional currency of the Company’s foreign subsidiaries is the currency of the primary economic environment in which the entity operates, which is generally the local currency of the country. Accordingly, assets and liabilities of the foreign subsidiaries are translated into U.S. dollars at fiscal year end exchange rates, including intercompany foreign currency transactions that are of long-term investment nature. Income and expense items are translated at average exchange rates occurring during the period. Changes in exchange rates that affect cash flows and the related receivables or payables are recognized as transaction gains/(losses) in determining net income.
Subsequent Events Subsequent EventsThe Company evaluates subsequent events from the end of the most recent fiscal year through the date the consolidated financial statements are issued.
Reclassification, Comparability Adjustment Reclassification
Certain immaterial prior year amounts have been reclassified to conform to current year presentation.
Business Combinations Policy Business Combinations
The Company accounts for its business combinations using the acquisition method of accounting when the activities acquired have been determined to be a business. The consideration transferred in a business combination is measured at fair value, which is determined as the sum of the acquisition-date fair values of the assets transferred, liabilities incurred by the Company and any equity interests issued by the Company. The consideration transferred is allocated to the tangible and intangible assets acquired and liabilities assumed at their estimated fair value on the acquisition date. The excess of fair value is recorded as goodwill. The results of businesses acquired in a business combination are included in our consolidated financial statements from the date of acquisition. Acquisition costs are expensed as incurred.

Determining the fair value of assets acquired and liabilities assumed requires management to use significant judgment and estimates. Depending on the acquisition size, the Company determines the fair values using the assistance of a valuation expert who assists the Company primarily using the cost, market and income approaches and using estimates of future revenue and cash flows, raw material and sales volumes, discount rates and the selection of comparable companies. The Company’s estimates of fair value are based upon assumptions believed to be reasonable, but which are inherently uncertain and unpredictable and, as a result, actual results may differ from estimates. During the measurement period, not to exceed one year from the date of the acquisition, the Company may record adjustments to the assets acquired and liabilities assumed, with a corresponding offset to goodwill if new information is obtained related to facts and circumstances that existed as of the acquisition date. After the measurement period, any subsequent adjustments are reflected in the consolidated statement of operations.
Out of Period Correction Out of Period Correction
During the quarter ended July 1, 2023, the Company determined the fair value of the contingent consideration liability recorded related to the FASA Group of approximately R$867.5 million (approximately $168.1 million USD at the exchange rate in effect on the closing date of the acquisition) was overstated in the initial purchase price allocation. The error was the result of the use of an incorrect fair value model under the income approach to determine fair value of the contingent consideration liability upon acquisition. Utilizing assistance from external valuation experts and the use of a Monte Carlo simulation, the Company determined during the quarter ended July 1, 2023 the acquisition date fair value of the contingent payment was R$428.2 million (approximately $83.0 million USD at the exchange rate in effect on the closing date of the acquisition) representing the probability weighted present value of the expected payment to be made under the agreement using the income approach. This resulted in an overstatement of the fair value of the contingent consideration liability of approximately $85.1 million on the acquisition date.

The Company assessed the impact of this error and concluded that it was not material and did not affect previously issued financial statements for any interim or annual period, and the correction of the error during the quarter ended July 1, 2023 was not material to the second quarter 2023 financial statements and is not material to the annual financial statements for fiscal 2023. The correction of the fair value of the contingent consideration liability at the acquisition date was recorded as an immaterial out-of-period correction during the quarter ended July 1, 2023 with the offset to the balance sheet recorded as a reduction to goodwill of approximately $85.1 million, which is included in the Feed Ingredients segment.
v3.24.0.1
General (Tables)
12 Months Ended
Dec. 30, 2023
General [Abstract]  
Net Income per Common Share [Table Text Block]
Net Income per Common Share (in thousands, except per share data)
 December 30,December 31,January 1,
 202320222022
 IncomeSharesPer-ShareIncomeSharesPer-ShareIncomeSharesPer-Share
Basic: 
Net income attributable to Darling$647,726 159,861$4.05 $737,690 161,000$4.58 $650,914 162,454$4.01 
Diluted: 
Effect of dilutive securities 
Add: Option shares in the money and dilutive effect of nonvested stock
— 3,314— — 3,831— — 5,468— 
Less: Pro-forma treasury shares— (788)— — (710)— — (826)— 
Diluted: 
Net income attributable to Darling$647,726 162,387$3.99 $737,690 164,121$4.49 $650,914 167,096$3.90 
Restrictions on Cash and Cash Equivalents [Table Text Block] A reconciliation of cash, cash equivalents, and restricted cash reported within the Consolidated Balance Sheets that sum to the total of same such amounts shown in the Consolidated Statement of Cash flows is as follows (in thousands):
December 30, 2023December 31, 2022
Cash and cash equivalents$126,502 $127,016 
Restricted cash292 315 
Restricted cash included in other long-term assets137,656 22,837 
Total cash, cash equivalents and restricted cash shown in the statement of cash flows$264,450 $150,168 
v3.24.0.1
Investment in Unconsolidated Subsidiary (Tables)
12 Months Ended
Dec. 30, 2023
Investment in Affiliate [Abstract]  
Equity Method Investments
Selected financial information for the Company’s DGD Joint Venture is as follows:
(in thousands)December 31, 2023December 31, 2022
Assets:
Total current assets$1,877,430 $1,304,805 
Property, plant and equipment, net3,838,800 3,866,854 
Other assets89,697 61,665 
Total assets$5,805,927 $5,233,324 
Liabilities and members' equity:
Total current portion of long term debt$278,639 $217,066 
Total other current liabilities417,918 515,023 
Total long term debt737,097 774,783 
Total other long term liabilities16,996 17,249 
Total members' equity4,355,277 3,709,203 
Total liabilities and member's equity$5,805,927 $5,233,324 
Year Ended December 31,
(in thousands)202320222021
Revenues:
Operating revenues$6,990,622 $5,501,166 $2,342,332 
Expenses:
Total costs and expenses less lower of cost or market inventory valuation adjustment and depreciation, amortization and accretion expense5,925,778 4,614,192 1,575,494 
Lower of cost or market (LCM) inventory valuation adjustment60,871 — — 
Depreciation, amortization and accretion expense230,921 125,656 58,326 
Operating income773,052 761,318 708,512 
Other income10,317 3,170 678 
Interest and debt expense, net(49,857)(19,796)(5,936)
Income before income tax expense$733,512 $744,692 $703,254 
Income tax expense752 — — 
Net income$732,760 $744,692 $703,254 
v3.24.0.1
Acquisitions (Tables)
12 Months Ended
Dec. 30, 2023
Business Combinations [Abstract]  
Schedule of Recognized Identified Assets Acquired and Liabilities Assumed
The following table summarizes the preliminary estimated fair value of the assets acquired and the liabilities assumed in the Gelnex Acquisition as of March 31, 2023 (in thousands) inclusive of all measurement period adjustments recorded:
Accounts receivable$81,025 
Inventories140,865 
Other current assets3,143 
Property, plant and equipment155,493 
Identifiable intangible assets349,000 
Goodwill551,719 
Operating lease right-of-use assets134 
Other assets2,703 
Deferred tax asset993 
Accounts payable(15,059)
Current portion of long-term debt(44,692)
Current operating lease liabilities(26)
Accrued expenses(18,719)
Long-term debt, net of current portion(1,407)
Long-term operating lease liabilities(123)
Deferred tax liability(7,803)
Other noncurrent liabilities(19)
Purchase price, net of cash acquired$1,197,227 
Less hold-back104,145 
Cash paid for acquisition, net of cash acquired$1,093,082 
The following table summarizes the final fair value of the assets acquired and the liabilities (in thousands), assumed in the FASA Acquisition as of August 1, 2022 at the exchange rate of R$5.16:USD$1.00 as adjusted for the immaterial out of period correction disclosed in Note 1 (16) and inclusive of all measurement adjustments recorded:

Accounts receivable$76,640 
Inventories43,058 
Other current assets33,327 
Property, plant and equipment224,384 
Identifiable intangible assets119,477 
Goodwill301,937 
Operating lease right-of-use assets583 
Other assets62,388 
Deferred tax asset2,315 
Accounts payable(15,920)
Current portion of long-term debt(18,680)
Accrued expenses(38,708)
Long-term debt, net of current portion(41,926)
Long-term operating lease liabilities(583)
Deferred tax liability(95,653)
Other noncurrent liabilities(503)
Non-controlling interests(21,704)
Purchase price, net of cash acquired$630,432 
Less hold-back21,705 
Less contingent consideration (1)82,984 
Cash paid for acquisition, net of cash acquired$525,743 

(1)     As disclosed in Note 1 (16), the immaterial out-of-period correction made during the quarter ended July 1, 2023 resulted in a reduction of goodwill and contingent consideration liability recorded associated with the FASA Acquisition of approximately $85.1 million.
The following table summarizes the final fair value of the assets acquired and the liabilities assumed in the Valley Acquisition as of May 2, 2022 (in thousands) inclusive of all measurement period adjustments recorded:

Accounts receivable$68,558 
Inventories58,246 
Other current assets13,825 
Property, plant and equipment409,405 
Identifiable intangible assets389,200 
Goodwill358,298 
Operating lease right-of-use assets16,380 
Other assets14,164 
Deferred tax asset1,075 
Accounts payable(47,615)
Current portion of long-term debt(2,043)
Current operating lease liabilities(4,779)
Accrued expenses(66,034)
Long-term debt, net of current portion(5,995)
Long-term operating lease liabilities(11,601)
Other noncurrent liabilities(19,436)
Purchase price, net of cash acquired$1,171,648 
Business Acquisition, Pro Forma Information
As a result of the Gelnex Acquisition, the FASA Acquisition and the Valley Acquisition, effective March 31, 2023, August 1, 2022 and May 2, 2022, respectively, the Company began including the operations of the Gelnex Acquisition, the FASA Acquisition and the Valley Acquisition in the Company’s consolidated financial statements. The following table presents selected pro forma information, for comparative purposes, assuming the Gelnex Acquisition, the Valley Acquisition and FASA Acquisition had occurred on January 3, 2021 for the periods presented (unaudited) (in thousands):
Twelve Months Ended
December 30, 2023December 31, 2022January 1, 2022
Net sales6,886,347 7,469,216 $6,097,742 
Net income663,284 739,966 621,320 
v3.24.0.1
Inventories (Tables)
12 Months Ended
Dec. 30, 2023
Inventory Disclosure [Abstract]  
INVENTORIES
A summary of inventories follows (in thousands):

        
 December 30, 2023December 31, 2022
Finished product$448,245 $384,289 
Work in process110,299 100,790 
Raw material68,188 69,164 
Supplies and other132,007 119,378 
 $758,739 $673,621 
v3.24.0.1
Property, Plant and Equipment (Tables)
12 Months Ended
Dec. 30, 2023
Property, Plant and Equipment [Abstract]  
Property, Plant and Equipment
A summary of property, plant and equipment follows (in thousands):
        
 December 30, 2023December 31, 2022
Land$217,113 $201,572 
Buildings and improvements1,033,243 873,080 
Machinery and equipment3,021,329 2,683,991 
Vehicles520,897 433,183 
Aircraft15,609 15,004 
Construction in process487,336 310,180 
5,295,527 4,517,010 
Accumulated depreciation(2,360,342)(2,054,928)
$2,935,185 $2,462,082 
v3.24.0.1
Intangbile assets (Tables)
12 Months Ended
Dec. 30, 2023
INTANGIBLE ASSETS [Abstract]  
Schedule of Intangible Assets
The gross carrying amount of intangible assets not subject to amortization and intangible assets subject to amortization is as follows (in thousands):
        
 December 30, 2023December 31, 2022
Indefinite Lived Intangible Assets  
Trade names$52,507 $51,639 
 52,507 51,639 
Finite Lived Intangible Assets:  
Collection routes746,868 776,909 
Customer relationships359,111 4,377 
Permits559,483 557,083 
Non-compete agreements395 695 
Trade names85,561 76,549 
Royalty, product development, patents, consulting, land use rights and leasehold20,613 20,971 
 1,772,031 1,436,584 
Accumulated Amortization:
Collection routes(241,960)(192,170)
Customer relationships(29,270)(3,938)
Permits(407,713)(368,005)
Non-compete agreements(345)(563)
Trade names(63,660)(53,486)
Royalties, product development, patents, consulting, land use rights and leasehold(5,698)(4,939)
(748,646)(623,101)
Total Intangible assets, less accumulated amortization$1,075,892 $865,122 
v3.24.0.1
Goodwill (Tables)
12 Months Ended
Dec. 30, 2023
GOODWILL [Abstract]  
Schedule of Goodwill
Changes in the carrying amount of goodwill (in thousands):
 Feed IngredientsFood IngredientsFuel IngredientsTotal
Balance at January 1, 2022
Goodwill$814,863 $332,866 $119,342 $1,267,071 
Accumulated impairment losses(15,914)(461)(31,580)(47,955)
798,949 332,405 87,762 1,219,116 
Goodwill acquired during year767,382 399 30,355 798,136 
Goodwill impairment during year— (2,709)— (2,709)
Foreign currency translation(25,390)(12,458)(6,318)(44,166)
Balance at December 31, 2022   
Goodwill1,556,855 320,807 143,379 2,021,041 
Accumulated impairment losses(15,914)(3,170)(31,580)(50,664)
 1,540,941 317,637 111,799 1,970,377 
Goodwill acquired during year3,247 626,202 — 629,449 
Measurement period adjustments(21,270)(74,484)(66)(95,820)
Out-of-period correction (1)(85,144)— — (85,144)
Foreign currency translation33,548 28,182 3,910 65,640 
Balance at December 30, 2023   
Goodwill1,487,236 900,707 147,223 2,535,166 
Accumulated impairment losses(15,914)(3,170)(31,580)(50,664)
 $1,471,322 $897,537 $115,643 $2,484,502 

(1)    As disclosed in Note 1 (16), the immaterial out-of-period correction made during the quarter ended July 1, 2023 resulted in a reduction of goodwill recorded associated with the FASA Acquisition of approximately $85.1 million, which is included in the Feed Ingredients segment.
v3.24.0.1
Accrued Expenses (Tables)
12 Months Ended
Dec. 30, 2023
ACCRUED EXPENSES [Abstract]  
Schedule of Accounts Payable and Accrued Liabilities
Accrued expenses consist of the following (in thousands):         
 December 30, 2023December 31, 2022
Compensation and benefits
$156,357 $145,048 
Accrued operating expenses
86,278 97,128 
Other accrued expense
198,364 189,847 
 $440,999 $432,023 
v3.24.0.1
(Tables)
12 Months Ended
Dec. 30, 2023
Leases [Abstract]  
Components of Lease Expense
The components of operating lease expense included in cost of sales and operating expenses and selling, general and administrative expenses were as follows (in thousands):

Year Ended
December 30, 2023December 31, 2022January 1, 2022
Operating lease expense$56,078 $49,377 $48,049 
Short-term lease costs36,762 31,133 25,141 
Total lease cost$92,840 $80,510 $73,190 

Other information (in thousands, except lease terms and discount rates):

Year Ended
December 30, 2023December 31, 2022January 1, 2022
Cash paid for amounts included in the measurement lease liabilities:
Operating cash flows from operating leases$58,924 $53,359 $50,258 
Operating right-of-use assets, net$205,539 $186,141 
Operating lease liabilities, current$55,325 $49,232 
Operating lease liabilities, non-current154,903 141,703 
Total operating lease liabilities$210,228 $190,935 
Weighted average remaining lease term - operating leases6.25 years6.34 years
Weighted average discount rate - operating leases4.59 %3.89 %
Maturities of Operating Lease Liabilities
Future annual minimum lease payments and finance lease commitments as of December 30, 2023 were as follows (in thousands):

Period Ending FiscalOperating LeasesFinance Leases
2024$63,199 $4,349 
202554,302 4,176 
202637,342 2,732 
202729,267 2,250 
202817,831 1,759 
Thereafter40,192 706 
242,133 15,972 
Less amounts representing interest(31,905)(1,099)
Lease obligations included in current and long-term liabilities210,228 14,873 
Maturities of Financing Lease Liabilities
Future annual minimum lease payments and finance lease commitments as of December 30, 2023 were as follows (in thousands):

Period Ending FiscalOperating LeasesFinance Leases
2024$63,199 $4,349 
202554,302 4,176 
202637,342 2,732 
202729,267 2,250 
202817,831 1,759 
Thereafter40,192 706 
242,133 15,972 
Less amounts representing interest(31,905)(1,099)
Lease obligations included in current and long-term liabilities210,228 14,873 
v3.24.0.1
Debt (Tables)
12 Months Ended
Dec. 30, 2023
Debt Disclosure [Abstract]  
Schedule of Debt
Debt consists of the following (in thousands): 
        
December 30, 2023December 31, 2022
Amended Credit Agreement:  
Revolving Credit Facility ($82.9 million and $32.0 million denominated in € at December 30, 2023 and December 31, 2022, respectively)
$610,875 $135,028 
Term A-1 facility400,000 400,000 
Less unamortized deferred loan costs(546)(722)
Carrying value Term A-1 facility399,454 399,278 
Term A-2 facility481,250 493,750 
Less unamortized deferred loan costs(771)(1,034)
Carrying value Term A-2 facility480,479 492,716 
Term A-3 facility300,000 — 
Less unamortized deferred loan costs(832)— 
Carrying value Term A-3 facility299,168 — 
Term A-4 facility490,625 — 
Less unamortized deferred loan costs(1,002)— 
Carrying value Term A-4 facility489,623 — 
Term Loan B— 200,000 
Less unamortized deferred loan costs— (1,302)
Carrying value Term Loan B— 198,698 
6% Senior Notes due 2030 with effective interest of 6.12%
1,000,000 1,000,000 
Less unamortized deferred loan costs net of bond premiums(6,441)(7,228)
Carrying value 6% Senior Notes due 2030
993,559 992,772 
5.25% Senior Notes due 2027 with effective interest of 5.47%
500,000 500,000 
Less unamortized deferred loan costs(3,249)(4,127)
Carrying value 5.25% Senior Notes due 2027
496,751 495,873 
3.625% Senior Notes due 2026 - Denominated in euro with effective interest of 3.83%
569,075 549,814 
Less unamortized deferred loan costs - Denominated in euro(2,763)(3,728)
Carrying value 3.625% Senior Notes due 2026
566,312 546,086 
Other Notes and Obligations90,852 124,364 
4,427,073 3,384,815 
Less Current Maturities60,703 69,846 
$4,366,370 $3,314,969 
Schedule of Maturities of Long-term Debt
Maturities of long-term debt at December 30, 2023 follow (in thousands):
 
Contractual
Debt Payment
2024$61,754 
202583,316 
20262,784,970 
2027503,978 
20283,435 
thereafter1,005,224 
$4,442,677 
v3.24.0.1
Other Noncurrent Liabilities (Tables)
12 Months Ended
Dec. 30, 2023
OTHER NONCURRENT LIABILITIES [Abstract]  
Schedule of Other Liabilities, Noncurrent
Other noncurrent liabilities consist of the following (in thousands):

 December 30, 2023December 31, 2022
Accrued pension liability (Note 15)$20,721 $22,538 
Reserve for self-insurance, litigation, environmental and tax matters (Note 20)100,354 76,685 
Long-term acquisition hold backs (Note 3)137,913 26,113 
Long-term contingent consideration (Note 17)86,495 169,903 
Other4,326 3,694 
 $349,809 $298,933 
v3.24.0.1
Income Taxes Income Taxes (Tables)
12 Months Ended
Dec. 30, 2023
Income Tax Disclosure [Abstract]  
Schedule of Income before Income Tax, Domestic and Foreign
U.S. and foreign income before income taxes are as follows (in thousands):
        
December 30, 2023December 31, 2022January 1, 2022
United States$399,378 $551,521 $545,861 
Foreign320,579 342,197 275,535 
Income before income taxes$719,957 $893,718 $821,396 
Schedule of Components of Income Tax Expense (Benefit)
Income tax expense attributable to income before income taxes consists of the following (in thousands):
         
December 30, 2023December 31, 2022January 1, 2022
Current:  
Federal$1,574 $(206)$(31)
State1,336 2,288 8,442 
Foreign104,997 105,368 60,730 
Total current107,907 107,450 69,141 
Deferred:  
Federal(22,868)35,290 66,883 
State(28,511)18,150 19,495 
Foreign3,040 (14,264)8,587 
Total deferred(48,339)39,176 94,965 
$59,568 $146,626 $164,106 
A reconciliation of the beginning and ending amounts of unrecognized tax benefits is as follows (in thousands):
December 30, 2023December 31, 2022
Balance at beginning of Year$17,842 $10,508 
Change in tax positions related to current year(1,883)7,904 
Change in tax positions related to prior years(1,986)(38)
Change in tax positions due to settlement with tax authorities— — 
Expiration of the Statute of Limitations(101)(532)
Balance at end of year$13,872 $17,842 
Schedule of Effective Income Tax Rate Reconciliation
Income tax expense for the years ended December 30, 2023, December 31, 2022 and January 1, 2022, differed from the amount computed by applying the statutory U.S. federal income tax rate to income before income taxes as a result of the following (in thousands):
        
December 30, 2023December 31, 2022January 1, 2022
Computed "expected" tax expense$151,191 $187,681 $172,493 
Change in valuation allowance27,713 (3,241)(4,996)
Non-deductible compensation expenses5,779 5,320 4,324 
Deferred tax on unremitted foreign earnings3,686 4,939 3,415 
Foreign rate differential16,607 17,628 14,748 
Change in uncertain tax positions(3,477)8,167 6,809 
State income taxes, net of federal benefit(20,868)10,738 18,205 
Biofuel tax incentives(125,006)(77,189)(38,778)
Global intangible low taxed income14,943 5,745 1,549 
Change in tax law(5,890)(13)1,869 
Equity compensation windfall(2,241)(13,441)(11,046)
Other, net(2,869)292 (4,486)
$59,568 $146,626 $164,106 
Schedule of Deferred Tax Assets and Liabilities
The tax effects of temporary differences that give rise to significant portions of the deferred tax assets and deferred tax liabilities at December 30, 2023 and December 31, 2022 are presented below (in thousands):
        
 December 30, 2023December 31, 2022
Deferred tax assets:  
Loss contingency reserves$15,247 $11,775 
Employee benefits15,466 14,480 
Pension liability3,193 3,505 
Interest expense carryforwards53,591 28,769 
Tax loss carryforwards291,910 275,675 
Tax credit carryforwards2,051 2,432 
Operating lease liabilities57,503 53,765 
Inventory17,013 15,002 
Accrued liabilities and other23,090 18,408 
Total gross deferred tax assets479,064 423,811 
Less valuation allowance(40,063)(12,788)
Net deferred tax assets439,001 411,023 
Deferred tax liabilities:
Intangible assets amortization, including taxable goodwill(248,146)(238,347)
Property, plant and equipment depreciation(242,666)(218,316)
Investment in DGD Joint Venture(324,583)(344,633)
Operating lease assets(56,098)(52,330)
Tax on unremitted foreign earnings(18,139)(12,890)
Other(29,832)(8,451)
Total gross deferred tax liabilities(919,464)(874,967)
Net deferred tax liability$(480,463)$(463,944)
Amounts reported on Consolidated Balance Sheets:
Non-current deferred tax asset$17,711 $17,888 
Non-current deferred tax liability(498,174)(481,832)
Net deferred tax liability$(480,463)$(463,944)
v3.24.0.1
Stockholders' Equity and Stock-Based Compensation (Tables)
12 Months Ended
Dec. 30, 2023
Stockholders' Equity and Stock-Based Compensation [Abstract]  
Schedule of Share-based Compensation, Stock Options, Activity
A summary of all stock option activity as of December 30, 2023 and changes during the year ended is as follows:
        
 Number of
shares
Weighted-avg.
exercise price
per share
Weighted-avg.
remaining
contractual life
Options outstanding at January 2, 20213,691,515 $17.31 6.2 years
Granted— — 
Exercised(521,177)16.44 
Forfeited(22,524)20.12 
Expired— — 
Options outstanding at January 1, 20223,147,814 17.43 5.2 years
Granted— — 
Exercised(386,460)18.84 
Forfeited(4,767)20.32 
Expired— — 
Options outstanding at December 31, 20222,756,587 17.23 4.3 years
Granted— —  
Exercised(223,000)20.43  
Forfeited(2,212)26.54  
Expired— —  
Options outstanding at December 30, 20232,531,375 $16.94 3.3 years
Options exercisable at December 30, 20232,531,375 $16.94 3.3 years
Schedule of Nonvested Share Activity
A summary of the Company’s non-vested stock and RSU awards as of December 30, 2023, and changes during the year ended is as follows:

 Non-Vested, and RSU
Shares
Weighted Average
Grant Date
Fair Value
Stock awards outstanding January 2, 202111,375 $35.00 
Shares granted90,689 56.93 
Shares vested(11,545)35.32 
Shares forfeited(2,585)56.93 
Stock awards outstanding January 1, 202287,934 56.93 
Shares granted124,416 70.67 
Shares vested(35,337)58.23 
Shares forfeited(6,764)66.67 
Stock awards outstanding December 31, 2022170,249 66.31 
Shares granted168,924 61.73 
Shares vested(70,251)65.03 
Shares forfeited(3,270)62.55 
Stock awards outstanding December 30, 2023265,652 $63.78 
Schedule of Share-based Payment Award, Equity Instruments Other than Options, Valuation Assumptions
The fair value of each PSU award under the Company’s 2023 LTIP, 2022 LTIP and 2021 LTIP was estimated on the date of grant using a Monte Carlo model with the following weighted average assumptions for fiscal 2023, fiscal 2022 and fiscal 2021.
                
Weighted Average202320222021
Expected dividend yield0.0%0.0%0.0%
Risk-free interest rate4.13%1.04%0.16%
Expected term2.98 years3.00 years3.00 years
Expected volatility49.6%44.1%39.9%
Schedule of Share-based Compensation, Restricted Stock and Restricted Stock Units Activity
A summary of the Company’s non-employee director RSU and DSU awards as of December 30, 2023, and changes during the year ended is as follows:        
 Director RSUs and Director DSUs
Shares
Weighted Average
Grant Date
Fair Value
Stock awards outstanding January 2, 2021236,277 $17.79 
Shares granted18,098 70.86 
Shares where the restriction lapsed(68,200)19.21 
Shares forfeited— — 
Stock awards outstanding January 1, 2022186,175 22.43 
Shares granted22,759 73.03 
Shares where the restriction lapsed— — 
Shares forfeited— — 
Stock awards outstanding December 31, 2022208,934 27.94 
Shares granted30,676 59.36 
Shares where the restriction lapsed(70,475)24.69 
Shares forfeited(1,007)61.01 
Stock awards outstanding December 30, 2023168,128 $34.84 
v3.24.0.1
Comprehensive Income (Tables)
12 Months Ended
Dec. 30, 2023
Comprehensive Income [Abstract]  
Schedule of Comprehensive Income (Loss)
The components of other comprehensive income/(loss) and the related tax impacts for the years ended December 30, 2023, December 31, 2022 and January 1, 2022 are as follows (in thousands):


Before-TaxTax (Expense)Net-of-Tax
Amountor BenefitAmount
Year Ended January 1, 2022
Defined Benefit Pension Plans
Actuarial gain/(loss) recognized$12,415 $(3,185)$9,230 
Amortization of actuarial gain/(loss)4,228 (978)3,250 
Amortization of prior service costs25 (3)22 
Amortization of settlement210 (27)183 
Other(16)— (16)
Total defined benefit pension plans16,862 (4,193)12,669 
Soybean meal option derivatives
Reclassified to earnings(274)70 (204)
Activity recognized in other comprehensive income (loss)85 (22)63 
Total soybean meal derivatives(189)48 (141)
Heating oil swap derivatives
Activity recognized in other comprehensive income (loss)1,199 (305)894 
Total heating oil derivatives1,199 (305)894 
Corn option derivatives
Reclassified to earnings17,005 (4,319)12,686 
Activity recognized in other comprehensive income (loss)(14,541)3,693 (10,848)
Total corn options2,464 (626)1,838 
Foreign exchange derivatives
Reclassified to earnings(2,333)826 (1,507)
Activity recognized in other comprehensive income (loss)(6,694)2,368 (4,326)
Total foreign exchange derivatives(9,027)3,194 (5,833)
Foreign currency translation(77,287)3,068 (74,219)
Other comprehensive income/(loss)$(65,978)$1,186 $(64,792)
Year Ended December 31, 2022
Defined Benefit Pension Plans
Actuarial gain/(loss) recognized$9,884 $(2,645)$7,239 
Amortization of actuarial gain/(loss)2,235 (584)1,651 
Amortization of prior service costs22 (5)17 
Amortization of settlement(22)(17)
Special termination benefits recognized38 (10)28 
Other48 — 48 
Total defined benefit pension plans12,205 (3,239)8,966 
Soybean meal option derivatives
Reclassified to earnings(521)132 (389)
Activity recognized in other comprehensive income (loss)975 (247)728 
Total soybean meal derivatives454 (115)339 
Heating oil swap derivatives
Activity recognized in other comprehensive income (loss)(3,294)836 (2,458)
Total heating oil derivatives(3,294)836 (2,458)
Corn option derivatives
Reclassified to earnings15,408 (3,914)11,494 
Activity recognized in other comprehensive income (loss)(10,653)2,706 (7,947)
Total corn options4,755 (1,208)3,547 
Foreign exchange derivatives
Reclassified to earnings(14,549)4,737 (9,812)
Activity recognized in other comprehensive income (loss)32,644 (10,628)22,016 
Total foreign exchange derivatives18,095 (5,891)12,204 
Foreign currency translation(89,686)1,830 (87,856)
Other comprehensive income/(loss)$(57,471)$(7,787)$(65,258)
Year Ended December 30, 2023
Defined Benefit Pension Plans
Actuarial gain/(loss) recognized$1,669 $(650)$1,019 
Amortization of actuarial gain/(loss)1,725 (427)1,298 
Amortization of prior service costs(1)— (1)
Amortization of settlement(58)14 (44)
Other12 — 12 
Total defined benefit pension plans3,347 (1,063)2,284 
Soybean meal option derivatives
Reclassified to earnings(627)159 (468)
Activity recognized in other comprehensive income (loss)(3)(2)
Total soybean meal derivatives(630)160 (470)
Heating oil swap derivatives
Activity recognized in other comprehensive income (loss)45,268 (11,053)34,215 
Total heating oil derivatives45,268 (11,053)34,215 
Corn option derivatives
Reclassified to earnings(1,537)390 (1,147)
Activity recognized in other comprehensive income (loss)1,627 (412)1,215 
Total corn options90 (22)68 
Interest swap derivatives
Reclassified to earnings(1,843)448 (1,395)
Activity recognized in other comprehensive income (loss)5,818 (1,414)4,404 
Total interest swap derivatives3,975 (966)3,009 
Foreign exchange derivatives
Reclassified to earnings(34,491)11,822 (22,669)
Activity recognized in other comprehensive income (loss)40,170 (13,769)26,401 
Total foreign exchange derivatives5,679 (1,947)3,732 
Foreign currency translation140,618 (967)139,651 
Other comprehensive income/(loss)$198,347 $(15,858)$182,489 
Reclassification out of Accumulated Other Comprehensive Income
Fiscal Year Ended
December 30, 2023December 31, 2022January 1, 2022Statement of Operations Classification
Derivative instruments
Soybean meal option derivatives$627 $521 $274 Net sales
Foreign Exchange derivatives34,491 14,549 2,333 Net sales
Corn option derivatives1,537 (15,408)(17,005)Cost of sales and operating expenses
Interest rate swap derivatives1,843 — — Foreign currency gain/(loss) and interest expense
38,498 (338)(14,398)Total before tax
(12,819)(955)3,423 Income taxes
25,679 (1,293)(10,975)Net of tax
Defined benefit pension plans
Amortization of prior service cost$$(22)$(25)(a)
Amortization of actuarial loss(1,725)(2,235)(4,228)(a)
Amortization of settlement58 22 (210)(a)
Special termination benefits recognized— (38)— (a)
(1,666)(2,273)(4,463)Total before tax
413 594 1,008 Income taxes
(1,253)(1,679)(3,455)Net of tax
Total reclassifications$24,426 $(2,972)$(14,430)Net of tax

(a)These items are included in the computation of net periodic pension cost. See Note 15 Employee Benefit Plans for additional information.
Schedule of Accumulated Other Comprehensive Income (Loss)
The following table presents changes in each component of accumulated comprehensive loss as of December 30, 2023 as follows (in thousands):

Fiscal Year Ended December 30, 2023
Foreign CurrencyDerivativeDefined Benefit
TranslationInstrumentsPension PlansTotal
Accumulated Other Comprehensive income/(loss) December 31, 2022, attributable to Darling, net of tax$(374,368)$7,176 $(16,682)$(383,874)
Other comprehensive income before reclassifications139,651 66,233 1,031 206,915 
Amounts reclassified from accumulated other comprehensive income/(loss)— (25,679)1,253 (24,426)
Net current-period other comprehensive income/(loss)139,651 40,554 2,284 182,489 
Noncontrolling interest(3,039)— — (3,039)
Accumulated Other Comprehensive income/(loss) December 30, 2023, attributable to Darling, net of tax$(231,678)$47,730 $(14,398)$(198,346)
v3.24.0.1
Employee Benefit Plans (Tables)
12 Months Ended
Dec. 30, 2023
Employee Benefit Plans [Abstract]  
Schedule of Net Funded Status The following table sets forth the plans’ funded status for the Company’s domestic and foreign defined benefit plans and amounts recognized in the Company’s Consolidated Balance Sheets based on the measurement date (December 31, 2023 and December 31, 2022) (in thousands):
    
 December 30,
2023
December 31,
2022
Change in projected benefit obligation:  
Projected benefit obligation at beginning of period$167,546 $225,808 
Service cost2,714 3,149 
Interest cost7,836 5,231 
Employee contributions340 353 
Actuarial (gain)/loss3,662 (52,490)
Benefits paid(9,962)(9,919)
Effect of settlement(1,138)(476)
Special termination benefit recognized— 38 
Other1,356 (4,148)
Projected benefit obligation at end of period172,354 167,546 
Change in plan assets:  
Fair value of plan assets at beginning of period147,766 188,718 
Actual return on plan assets13,312 (33,841)
Employer contributions4,254 5,570 
Employee contributions340 353 
Benefits paid(9,962)(9,919)
Effect of settlement(1,138)(476)
Other840 (2,639)
Fair value of plan assets at end of period155,412 147,766 
Funded status(16,942)(19,780)
Net amount recognized$(16,942)$(19,780)
Amounts recognized in the consolidated balance
   sheets consist of:
  
Noncurrent assets$4,928 $3,910 
Current liability(1,149)(1,152)
Noncurrent liability(20,721)(22,538)
Net amount recognized$(16,942)$(19,780)
Amounts recognized in accumulated other
   comprehensive loss consist of:
  
Net actuarial loss$19,432 $22,176 
Prior service cost(501)101 
Net amount recognized  (a)$18,931 $22,277 

(a) Amounts do not include deferred taxes of $4.5 million and $5.6 million at December 30, 2023 and December 31, 2022, respectively.
Schedule of Accumulated and Projected Benefit Obligations
Information for pension plans with accumulated benefit obligations in excess of plan assets is as follows (in thousands):
    
 December 30,
2023
December 31,
2022
Projected benefit obligation$110,719 $110,039 
Accumulated benefit obligation108,262 107,807 
Fair value of plan assets88,939 86,441 
Schedule of Defined Benefit Plans Disclosures
Net pension cost includes the following components (in thousands):
    
 December 30,
2023
December 31,
2022
January 1,
2022
Service cost$2,714 $3,149 $3,127 
Interest cost7,836 5,231 4,816 
Expected return on plan assets(7,958)(8,604)(9,287)
Net amortization and deferral1,724 2,257 4,253 
Settlement(58)(22)210 
Special termination benefit recognized— 38 — 
Net pension cost$4,258 $2,049 $3,119 
Schedule of Amounts in Accumulated Other Comprehensive Income (Loss) to be Recognized over Next Fiscal Year
Schedule of Assumptions Used
Weighted average assumptions used to determine benefit obligations were:
    
 December 30,
2023
December 31,
2022
January 1,
2022
Discount rate4.62%4.82%2.40%
Rate of compensation increase0.61%0.55%0.50%

Weighted average assumptions used to determine net periodic benefit cost for the employee benefit pension plans were:
        
 December 30,
2023
December 31,
2022
January 1,
2022
Discount rate4.26%0.68%1.32%
Rate of increase in future compensation levels0.57%0.51%0.52%
Expected long-term rate of return on assets5.72%4.75%5.40%
Schedule of Target Allocation of Plan Assets
Fixed Income
35% - 80%
Equities
20% - 65%
Schedule of Accumulated Benefit Obligations in Excess of Fair Value of Plan Assets
The following table presents fair value measurements for the Company’s defined benefit plans’ assets as categorized using the fair value hierarchy under FASB authoritative guidance (in thousands):
TotalQuoted Prices in
Active Markets for
Identical Assets
Significant Other
Observable
Inputs
Significant
Unobservable
Inputs
(In thousands of dollars)Fair Value(Level 1)(Level 2)(Level 3)
Balances as of December 31, 2022    
Fixed Income:    
Long Term$23,028 $23,028 $— $— 
Short Term4,539 4,539 — — 
Equity Securities:    
Domestic equities33,369 33,369 — — 
International equities23,465 23,465 — — 
Insurance contracts16,713 — 14,970 1,743 
Total categorized in fair value hierarchy101,114 84,401 14,970 1,743 
Other investments measured at NAV46,652 
Totals$147,766 $84,401 $14,970 $1,743 
Balances as of December 30, 2023    
Fixed Income:    
Long Term$91,921 $91,921 $— $— 
Short Term3,374 3,374 — — 
Equity Securities:    
Domestic equities22,429 22,429 — — 
International equities19,011 19,011 — — 
Insurance contracts18,677 — 16,659 2,018 
Total categorized in fair value hierarchy
155,412 136,735 16,659 2,018 
Other investments measured at NAV— 
Totals$155,412 $136,735 $16,659 $2,018 
Schedule of Expected Benefit Payments
The following benefit payments, which reflect expected future service, as appropriate, are expected to be paid (in thousands): 

Year EndingPension Benefits
2024$11,896 
202511,312 
202611,512 
202713,274 
202813,459 
Years 2029 – 203364,076 
Multiemployer plans The following table provides more detail on these significant multiemployer plans (contributions in thousands):
Expiration
PensionEIN PensionPension Protection Act Zone StatusFIP/RP Status Pending/ContributionsDate of Collective Bargaining
FundPlan Number20232022Implemented202320222021Agreement
Western Conference of Teamsters Pension Plan91-6145047 / 001GreenGreenNo$1,443 $1,516 $1,294 January 2026 (b)
Central States, Southeast and Southwest Areas Pension Plan (a)36-6044243 / 001GreenRedYes714 899 811 April 2026 (c)
All other multiemployer plans1,476 1,035 1,107 
Total Company Contributions$3,633 $3,450 $3,212 

(a)     As of its most recent public filing, the Central States, Southeast and Southwest Areas Pension Plan (Central States) was in the critical or red zone. In January 2023, however, the Pension Benefit Guaranty Corporation provided $35.8 billion in Special Financial Assistance (SFA) funds to Central States under the American Rescue Plan Act of 2021. Due to this SFA funding, Central States is projected to now have zone status of green.

(b)     The Company has several processing plants that participate in the Western Conference of Teamsters Pension Plan under collective bargaining agreements that require minimum funding contributions. The agreements have expiration dates through January 1, 2026.
(c)     The Company has several processing plants that participate in the Central States, Southeast and Southwest Areas Pension Plan under collective bargaining agreements that require minimum funding contributions. Certain of these agreements have expired and are being negotiated with others having expiration dates through April 2, 2026.
Schedule of Effect of Significant Unobservable Inputs, Changes in Plan Assets
The fair value measurement of plan assets using significant unobservable inputs (level 3) changed due to the following:
Insurance
(in thousands of dollars)Contracts
Balance as of January 1, 2022$2,982 
Unrealized gains (losses) relating to instruments still held in the reporting period.(1,055)
Purchases, sales, and settlements— 
Exchange rate changes(184)
Balance as of December 31, 20221,743 
Unrealized gains (losses) relating to instruments still held in the reporting period.209 
Purchases, sales, and settlements— 
Exchange rate changes66 
Balance as of December 30, 2023$2,018 
v3.24.0.1
Derivatives (Tables)
12 Months Ended
Dec. 30, 2023
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Schedule of Derivative Instruments (in thousands):
Functional CurrencyContract Currency
TypeAmountTypeAmount
Brazilian real170,788 Euro31,272 
Brazilian real1,546,487 U.S. Dollar292,015 
Euro48,435 U.S. Dollar52,622 
Euro40,614 Polish zloty176,500 
Euro11,177 Japanese yen1,741,390 
Euro25,043 Chinese renminbi195,270 
Euro18,373 Australian dollar30,150 
Euro2,797 British pound2,415 
Polish zloty35,023 Euro8,066 
Polish zloty2,941 U.S. dollar740 
British pound149 Euro173 
British pound75 U.S. dollar95 
Japanese yen145,199 U.S. dollar994 
U.S. dollar1,050 Japanese yen149,000 
U.S. dollar562,340 Euro519,182 
Australian dollar162 Euro100 
Schedule of Other Derivatives Not Designated as Hedging Instruments, Statements of Financial Performance and Financial Position, Location
The table below summarizes the effect of derivatives not designated as hedges on the Company’s consolidated statements of operations for the year ended December 30, 2023, December 31, 2022 and January 1, 2022 (in thousands):
Loss or (Gain) Recognized in Income on Derivatives Not Designated as Hedges
For The Year Ended
Derivatives not designated as hedging instruments
LocationDecember 30, 2023December 31, 2022January 1, 2022
Foreign exchangeForeign currency loss/(gain)$(2,031)$42,690 $21,698 
Foreign exchange
Net sales
(1,789)(1,108)1,178 
Foreign exchange
Cost of sales and operating expenses
(294)(949)(844)
Foreign exchange
Selling, general and administrative expense
(7,109)(4,200)3,405 
Corn options and futuresNet sales1,945 (2,092)(3,564)
Corn options and futures
Cost of sales and operating expenses
(3,085)5,447 5,669 
Heating oil swaps and options
Selling, general and administrative expense
49 122 — 
Soybean meal
Net sales
282 (1,730)— 
Total$(12,032)$38,180 $27,542 
v3.24.0.1
Fair Value Measurement (Tables)
12 Months Ended
Dec. 30, 2023
Fair Value Disclosures [Abstract]  
Schedule of Fair Value, Assets and Liabilities Measured on Recurring Basis
The following tables present the Company’s financial instruments that are measured at fair value on a recurring and nonrecurring basis as of December 30, 2023 and December 31, 2022 and are categorized using the fair value hierarchy under FASB authoritative guidance.  The fair value hierarchy has three levels based on the reliability of the inputs used to determine the fair value.

  Fair Value Measurements at December 30, 2023 Using
Quoted Prices in
Active Markets for
Identical Assets
Significant Other
Observable
Inputs
Significant
Unobservable
Inputs
(In thousands of dollars)Total(Level 1)(Level 2)(Level 3)
Assets
Derivative assets$29,000 $— $29,000 $— 
Total Assets29,000 — 29,000 — 
Liabilities
Derivative liabilities19,997 — 19,997 — 
Contingent consideration86,495 — — 86,495 
6% Senior Notes1,000,000 — 1,000,000 — 
5.25% Senior Notes493,100 — 493,100 — 
3.625% Senior Notes560,994 — 560,994 — 
Term loan A-1398,000 — 398,000 — 
Term loan A-2478,844 — 478,844 — 
Term loan A-3298,500 — 298,500 — 
Term loan A-4488,172 — 488,172 — 
Revolver604,766 — 604,766 — 
Total Liabilities$4,428,868 $— $4,342,373 $86,495 
  Fair Value Measurements at December 31, 2022 Using
Quoted Prices in
Active Markets for
Identical Assets
Significant Other
Observable
Inputs
Significant
Unobservable
Inputs
(In thousands of dollars)Total(Level 1)(Level 2)(Level 3)
Assets
Derivative assets$20,324 $— $20,324 $— 
Total Assets20,324 — 20,324 — 
Liabilities
Derivative liabilities5,406 — 5,406 — 
Contingent consideration169,903 — — 169,903 
6% Senior Notes977,200 — 977,200 — 
5.25% Senior Notes485,700 — 485,700 — 
3.625% Senior Notes533,155 — 533,155 — 
Term loan A-1398,000 — 398,000 — 
Term loan A-2488,813 — 488,813 — 
Term Loan B199,000 — 199,000 — 
Revolver133,003 — 133,003 — 
Total Liabilities$3,390,180 $— $3,220,277 $169,903 
Fair Value, Liabilities Measured on Recurring Basis, Unobservable Input Reconciliation The changes in contingent consideration are due to the following:
(in thousands of dollars)Contingent Consideration
Balance as of January 1, 2022$— 
Initial measurement168,128 
Total included in earnings during period3,506 
Exchange rate changes(1,731)
Balance as of December 31, 2022169,903 
Out of period correction (1)(85,144)
Total included in earnings during period(5,835)
Exchange rate changes7,571 
Balance as of December 30, 2023$86,495 
(1)    As disclosed in Note 1 (16), the immaterial out-of-period correction made during the quarter ended July 1, 2023 resulted in a reduction of goodwill recorded associated with the FASA Acquisition of approximately $85.1 million.
v3.24.0.1
Business Segments (Tables)
12 Months Ended
Dec. 30, 2023
Segment Reporting [Abstract]  
Business Segment Profit/(Loss)
Business Segments (in thousands):

Feed IngredientsFood IngredientsFuel IngredientsCorporateTotal
Fiscal Year Ended December 30, 2023
Net Sales$4,472,592 $1,752,065 $563,423 $— $6,788,080 
Cost of sales and operating expenses3,385,859 1,310,581 446,620 — 5,143,060 
Gross Margin1,086,733 441,484 116,803 — 1,645,020 
Loss/(gain) on sale of assets814 (8,144)(91)— (7,421)
Selling, general and administrative expenses310,363 128,464 23,543 80,164 542,534 
Restructuring and asset impairment charges4,026 14,527 — — 18,553 
Depreciation and amortization360,249 94,991 34,466 12,309 502,015 
Acquisition and integration costs— — — 13,884 13,884 
Change in fair value of contingent consideration(7,891)— — — (7,891)
Equity in net income of Diamond Green Diesel— — 366,380 — 366,380 
Segment operating income/(loss)419,172 211,646 425,265 (106,357)949,726 
Equity in net income of other unconsolidated subsidiaries5,011 — — — 5,011 
Segment income/(loss)424,183 211,646 425,265 (106,357)954,737 
Total other expense(234,780)
Income before income taxes$719,957 
Segment assets at December 30, 2023$4,702,593 $2,646,702 $2,589,145 $1,122,644 $11,061,084 
Feed IngredientsFood IngredientsFuel IngredientsCorporateTotal
Fiscal Year Ended December 31, 2022
Net Sales$4,539,000 $1,459,630 $533,574 $— $6,532,204 
Cost of sales and operating expenses3,473,506 1,102,250 426,853 — 5,002,609 
Gross Margin1,065,494 357,380 106,721 — 1,529,595 
Gain on sale of assets(3,426)(1,008)(60)— (4,494)
Selling, general and administrative expenses258,781 101,681 13,690 62,456 436,608 
Restructuring and asset impairment charges8,557 21,109 — — 29,666 
Depreciation and amortization295,249 59,029 29,500 10,943 394,721 
Acquisition and integration costs— — — 16,372 16,372 
Equity in net income of Diamond Green Diesel— — 372,346 — 372,346 
Segment operating income/(loss)506,333 176,569 435,937 (89,771)1,029,068 
Equity in net income of other unconsolidated subsidiaries5,102 — — — 5,102 
Segment income/(loss)511,435 176,569 435,937 (89,771)1,034,170 
Total other expense(140,452)
Income before income taxes$893,718 
Segment assets at December 31, 2022$4,866,351 $1,251,473 $2,307,199 $777,347 $9,202,370 


Feed IngredientsFood IngredientsFuel IngredientsCorporateTotal
Fiscal Year Ended January 1, 2022
Net Sales$3,039,500 $1,271,629 $430,240 $— $4,741,369 
Cost of sales and operating expenses2,206,248 979,232 313,905 — 3,499,385 
Gross Margin833,252 292,397 116,335 — 1,241,984 
Gain on sale of assets(550)(88)(320)— (958)
Selling, general and administrative expenses220,078 97,555 16,999 56,906 391,538 
Restructuring and asset impairment charges— — 778 — 778 
Acquisition costs— — — 1,396 1,396 
Depreciation and amortization218,942 60,929 25,436 11,080 316,387 
Equity in net income of Diamond Green Diesel— — 351,627 — 351,627 
Segment operating income/(loss)394,782 134,001 425,069 (69,382)884,470 
Equity in net income of other unconsolidated subsidiaries5,753 — — — 5,753 
Segment income/(loss)400,535 134,001 425,069 (69,382)890,223 
Total other expense(68,827)
Income before income taxes$821,396 
Business Segment Property, Plant and Equipment
Business Segment Property, Plant and Equipment (in thousands):
         
 December 30,
2023
December 31,
2022
January 1,
2022
Capital expenditures for the year ended:
Feed Ingredients$413,831 $270,157 $187,445 
Food Ingredients92,704 72,301 54,799 
Fuel Ingredients39,053 37,568 26,078 
Corporate Activities9,892 11,283 5,804 
Total (a)$555,480 $391,309 $274,126 
(a)    Excludes capital assets acquired by acquisition in fiscal 2023 and fiscal 2022 of approximately $155.5 million and $588.8 million, respectively.
Geographic Area Net Trade Revenues
Long-lived assets related to the Company’s operations in North America, Europe, China, South American and other were as follows (in thousands):
        
FY 2023FY 2022
Long-Lived AssetsLong-Lived Assets
North America$5,667,606 $5,229,906 
Europe1,329,466 1,276,333 
China116,698 120,801 
South America2,072,840 920,827 
Other18,808 16,406 
Total$9,205,418 $7,564,273 
v3.24.0.1
Revenue (Tables)
12 Months Ended
Dec. 30, 2023
Revenue from Contract with Customer [Abstract]  
Disaggregation of Revenue
The following tables present the Company revenues disaggregated by geographic area and major product types by reportable segment for the years ended December 30, 2023, December 31, 2022 and January 1, 2022 (in thousands):
Year Ended December 30, 2023
Feed IngredientsFood IngredientsFuel IngredientsTotal
Geographic Area
North America$3,696,423 $469,289 $— $4,165,712 
Europe373,180 754,846 563,423 1,691,449 
China27,433 281,139 — 308,572 
South America362,657 171,425 — 534,082 
Other12,899 75,366 — 88,265 
Net sales$4,472,592 $1,752,065 $563,423 $6,788,080 
Major product types
Fats$1,739,349 $164,730 $— $1,904,079 
Used cooking oil497,657 — — 497,657 
Proteins1,672,027 — — 1,672,027 
Bakery255,214 — — 255,214 
Other rendering243,525 — — 243,525 
Food ingredients— 1,476,875 — 1,476,875 
Bioenergy— — 563,423 563,423 
Other64,820 110,460 — 175,280 
Net sales$4,472,592 $1,752,065 $563,423 $6,788,080 

Year Ended December 31, 2022
Feed IngredientsFood IngredientsFuel IngredientsTotal
Geographic Area
North America$3,852,559 $369,499 $— $4,222,058 
Europe502,432 733,967 533,574 1,769,973 
China25,100 259,584 — 284,684 
South America146,682 40,661 — 187,343 
Other12,227 55,919 — 68,146 
Net sales$4,539,000 $1,459,630 $533,574 $6,532,204 
Major product types
Fats$1,951,183 $205,674 $— $2,156,857 
Used cooking oil519,119 — — 519,119 
Proteins1,476,553 — — 1,476,553 
Bakery333,442 — — 333,442 
Other rendering200,945 — — 200,945 
Food ingredients— 1,121,995 — 1,121,995 
Bioenergy— — 533,574 533,574 
Biofuels— — — — 
Other57,758 131,961 — 189,719 
Net sales$4,539,000 $1,459,630 $533,574 $6,532,204 
Year Ended January 1, 2022
Feed IngredientsFood IngredientsFuel IngredientsTotal
Geographic Area
North America$2,577,705 $286,852 $3,377 $2,867,934 
Europe430,549 663,619 426,863 1,521,031 
China19,446 233,766 — 253,212 
South America— 31,446 — 31,446 
Other11,800 55,946 — 67,746 
Net sales$3,039,500 $1,271,629 $430,240 $4,741,369 
Major product types
Fats$1,198,122 $182,674 $— $1,380,796 
Used cooking oil319,145 — — 319,145 
Proteins1,022,694 — — 1,022,694 
Bakery287,424 — — 287,424 
Other rendering173,405 — — 173,405 
Food ingredients— 961,617 — 961,617 
Bioenergy— — 426,863 426,863 
Biofuels— — 3,377 3,377 
Other38,710 127,338 — 166,048 
Net sales$3,039,500 $1,271,629 $430,240 $4,741,369 
v3.24.0.1
Cash Flow Information (Tables)
12 Months Ended
Dec. 30, 2023
Nonmonetary Transactions [Abstract]  
Schedule of Cash Flow, Supplemental Disclosures
The following table sets forth supplemental cash flow information and non-cash transactions (in thousands):

Twelve Months Ended
December 30, 2023December 31, 2022January 1, 2022
Supplemental disclosure of cash flow information:   
Change in accrued capital expenditures$2,222 $9,558 $6,585 
Cash paid during the year for:   
Interest, net of capitalized interest$261,321 $113,362 $58,449 
Income taxes, net of refunds$152,670 $113,013 $46,399 
Non-cash operating activities
          Operating lease right of use asset obtained in exchange for new lease liabilities$79,462 $70,269 $56,642 
Non-cash financing activities
Debt issued for assets$3,827 $6,103 $126 
v3.24.0.1
General (Details)
$ / shares in Units, $ in Thousands, R$ in Millions
3 Months Ended 12 Months Ended
Jul. 01, 2023
USD ($)
Dec. 30, 2023
USD ($)
segment
continent
Facility
$ / shares
shares
Dec. 31, 2022
USD ($)
$ / shares
shares
Jan. 01, 2022
USD ($)
$ / shares
shares
Jul. 01, 2023
BRL (R$)
Aug. 01, 2022
USD ($)
Aug. 01, 2022
BRL (R$)
Jun. 09, 2022
Jan. 02, 2021
USD ($)
Apr. 03, 2019
May 02, 2018
General [Line Items]                      
Financing Receivable, Sale   $ 532,600 $ 582,000 $ 443,600              
Expected Business Combination, Number of Continents in which Entity Operates | continent   5                  
Number of Operating Segments | segment   3                  
Cash and Cash Equivalents [Abstract]                      
Investments Classified As Cash Equivalents, Original Maturity   3 months                  
Goodwill [Abstract]                      
Goodwill   $ 2,484,502 1,970,377 1,219,116              
Basic:                      
Net income   $ 647,726 $ 737,690 $ 650,914              
Shares (in shares) | shares   159,861,000 161,000,000 162,454,000              
Basic (in dollars per share) | $ / shares   $ 4.05 $ 4.58 $ 4.01              
Effect of dilutive securities: [Abstract]                      
Add: Option shares in the money and dilutive effect of nonvested stock (in shares) | shares   3,314,000 3,831,000 5,468,000              
Less: Pro-forma treasury shares (in shares) | shares   (788,000) (710,000) (826,000)              
Diluted:                      
Net Income   $ 647,726 $ 737,690 $ 650,914              
Shares (in shares) | shares   162,387,000 164,121,000 167,096,000              
Diluted (in dollars per share) | $ / shares   $ 3.99 $ 4.49 $ 3.90              
Stock Based Compensation [Abstract]                      
Stock-based compensation expense   $ 33,200 $ 25,000 $ 21,800              
Employee service share-based compensation, tax benefit from compensation expense   2,600 1,700 1,800              
Foreign currency translation   142,700 (84,800) (78,700)              
Financing Receivable, Significant Sales, Transaction Fees   $ 7,500 4,000 1,100              
Lease, Term of Contract Not Recognized   12 months                  
Asset impairment   $ 4,734 29,666 138              
Cash and cash equivalents   126,502 127,016                
Restricted cash   292 315                
Restricted Cash and Cash Equivalents, Noncurrent   137,656 22,837                
Cash, Cash Equivalents, Restricted Cash and Restricted Cash Equivalents   264,450 150,168 69,072         $ 81,720    
FASA Group                      
Goodwill [Abstract]                      
Goodwill           $ 301,937          
Stock Based Compensation [Abstract]                      
Business Combination, Contingent Consideration, Liability $ 83,000       R$ 428.2 168,100 R$ 867.5        
FASA Group | Revision of Prior Period, Error Correction, Adjustment                      
Stock Based Compensation [Abstract]                      
Business Combination, Contingent Consideration, Liability           $ 85,100          
Goodwill, Period Increase (Decrease) $ 85,144                    
Food Ingredients [Member]                      
Goodwill [Abstract]                      
Goodwill   897,537 317,637 332,405              
Stock Based Compensation [Abstract]                      
Asset impairment   1,800 18,400                
Feed Ingredients [Member]                      
Goodwill [Abstract]                      
Goodwill   1,471,322 1,540,941 798,949              
Stock Based Compensation [Abstract]                      
Asset impairment   2,900 8,600                
Fuel Ingredients [Member]                      
Goodwill [Abstract]                      
Goodwill   $ 115,643 $ 111,799 87,762              
Stock Based Compensation [Abstract]                      
Asset impairment       $ 100              
Stock Options [Member]                      
Antidilutive Securities [Abstract]                      
Antidilutive securities excluded from computation of earnings per share, amount | shares   0 0 0              
Non Vested Stock [Member]                      
Antidilutive Securities [Abstract]                      
Antidilutive securities excluded from computation of earnings per share, amount | shares   311,919 266,246 195,542              
Minimum [Member]                      
General [Line Items]                      
Number of Processing and Transfer Facilities | Facility   260                  
Minimum [Member] | Buildings and improvements [Member]                      
Long Lived Assets [Abstract]                      
Property, Plant and Equipment, Useful Life   15 years                  
Minimum [Member] | Machinery and equipment [Member]                      
Long Lived Assets [Abstract]                      
Property, Plant and Equipment, Useful Life   3 years                  
Minimum [Member] | Vehicles [Member]                      
Long Lived Assets [Abstract]                      
Property, Plant and Equipment, Useful Life   3 years                  
Minimum [Member] | Aircraft [Member]                      
Long Lived Assets [Abstract]                      
Property, Plant and Equipment, Useful Life   7 years                  
Minimum [Member] | Routes [Member]                      
Long Lived Assets [Abstract]                      
Finite-Lived Intangible Assets, Useful Life   5 years                  
Minimum [Member] | Permits [Member]                      
Long Lived Assets [Abstract]                      
Finite-Lived Intangible Assets, Useful Life   10 years                  
Minimum [Member] | Non-compete agreements [Member]                      
Long Lived Assets [Abstract]                      
Finite-Lived Intangible Assets, Useful Life   3 years                  
Minimum [Member] | Trade Names [Member]                      
Long Lived Assets [Abstract]                      
Finite-Lived Intangible Assets, Useful Life   4 years                  
Minimum [Member] | Customer Relationships                      
Long Lived Assets [Abstract]                      
Finite-Lived Intangible Assets, Useful Life   10 years                  
Maximum [Member] | Buildings and improvements [Member]                      
Long Lived Assets [Abstract]                      
Property, Plant and Equipment, Useful Life   30 years                  
Maximum [Member] | Machinery and equipment [Member]                      
Long Lived Assets [Abstract]                      
Property, Plant and Equipment, Useful Life   10 years                  
Maximum [Member] | Vehicles [Member]                      
Long Lived Assets [Abstract]                      
Property, Plant and Equipment, Useful Life   8 years                  
Maximum [Member] | Aircraft [Member]                      
Long Lived Assets [Abstract]                      
Property, Plant and Equipment, Useful Life   10 years                  
Maximum [Member] | Routes [Member]                      
Long Lived Assets [Abstract]                      
Finite-Lived Intangible Assets, Useful Life   21 years                  
Maximum [Member] | Permits [Member]                      
Long Lived Assets [Abstract]                      
Finite-Lived Intangible Assets, Useful Life   20 years                  
Maximum [Member] | Non-compete agreements [Member]                      
Long Lived Assets [Abstract]                      
Finite-Lived Intangible Assets, Useful Life   7 years                  
Maximum [Member] | Trade Names [Member]                      
Long Lived Assets [Abstract]                      
Finite-Lived Intangible Assets, Useful Life   15 years                  
Maximum [Member] | Customer Relationships                      
Long Lived Assets [Abstract]                      
Finite-Lived Intangible Assets, Useful Life   20 years                  
Senior Notes 5.25% Due 2027 [Member] | Senior Notes [Member]                      
General [Line Items]                      
Annual interest rate   5.25%               5.25%  
Senior Notes 3.625% Due 2026 [Member] | Senior Notes [Member]                      
General [Line Items]                      
Annual interest rate   3.625%                 3.625%
Senior Notes 6% Due 2030 | Senior Notes [Member]                      
General [Line Items]                      
Annual interest rate   6.00%           6.00%      
v3.24.0.1
Investment in Unconsolidated Subsidiary Selected Financial Information (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Dec. 31, 2023
Dec. 31, 2021
Jan. 02, 2021
Assets:            
Total current assets $ 1,855,666 $ 1,638,097        
Property, plant and equipment, net 2,935,185 2,462,082        
Other assets 234,960 136,268        
Total assets 11,061,084 9,202,370        
LIABILITIES AND STOCKHOLDERS’ EQUITY            
Less Current Maturities 60,703 69,846        
Other noncurrent liabilities 349,809 298,933        
Total members' equity 4,693,691 3,896,490 $ 3,347,785     $ 2,954,209
Total liabilities and member's equity 11,061,084 9,202,370        
Revenues:            
Operating revenues 6,788,080 6,532,204 4,741,369      
Expenses:            
Cost of sales and operating expenses 5,143,060 5,002,609 3,499,385      
Operating income 6,204,734 5,875,482 4,208,526      
Income before income taxes 719,957 893,718 821,396      
Income tax expense 59,568 146,626 164,106      
Net income 660,389 747,092 657,290      
Equity Method Investment, Nonconsolidated Investee or Group of Investees [Member]            
Assets:            
Total current assets       $ 1,877,430 $ 1,304,805  
Property, plant and equipment, net       3,838,800 3,866,854  
Other assets       89,697 61,665  
Total assets       5,805,927 5,233,324  
LIABILITIES AND STOCKHOLDERS’ EQUITY            
Less Current Maturities       278,639 217,066  
Total other current liabilities       417,918 515,023  
Total long term debt       737,097 774,783  
Other noncurrent liabilities       16,996 17,249  
Total members' equity       4,355,277 3,709,203  
Total liabilities and member's equity       $ 5,805,927 $ 5,233,324  
Revenues:            
Operating revenues 6,990,622 5,501,166 2,342,332      
Expenses:            
Cost of sales and operating expenses 5,925,778 4,614,192 1,575,494      
Lower of cost or market (LCM) inventory valuation adjustment 60,871 0 0      
Depreciation, amortization and accretion expense 230,921 125,656 58,326      
Operating income 773,052 761,318 708,512      
Other income 10,317 3,170 678      
Interest and debt expense, net (49,857) (19,796) (5,936)      
Income before income taxes 733,512 744,692 703,254      
Income tax expense 752 0 0      
Net income $ 732,760 $ 744,692 $ 703,254      
v3.24.0.1
Investment in Unconsolidated Subsidiary (Details)
$ in Thousands
12 Months Ended
Dec. 30, 2023
USD ($)
$ / gal
Dec. 31, 2022
USD ($)
Jan. 01, 2022
USD ($)
Jan. 21, 2011
Schedule of Equity Method Investments [Line Items]        
Investment in the joint venture $ 2,251,629 $ 1,926,395    
Gain from equity method investments $ 5,011 5,102 $ 5,753  
Dollars per Gallon | $ / gal 1.00      
Renewable Diesel, Percentage 0.10%      
Proceeds from Equity Method Investment, Dividends or Distributions, Return of Capital $ 168,277 95,546 4,611  
Payments to Acquire Equity Method Investments 75,000 264,750 189,000  
Diamond Green Diesel Holdings LLC Joint Venture [Member] | Unsecured Debt        
Schedule of Equity Method Investments [Line Items]        
Long-term Line of Credit 250,000      
Diamond Green Diesel Holdings LLC Joint Venture [Member]        
Schedule of Equity Method Investments [Line Items]        
Equity Method Investment, Ownership Percentage       50.00%
Investment in the joint venture 2,200,000      
Gain from equity method investments 366,400 372,300 351,600  
Income Tax Credits and Adjustments 1,200,000 761,100 371,200  
Proceeds from Equity Method Investment, Dividends or Distributions, Return of Capital $ 163,600 $ 90,500 $ 0  
Valero Energy Corporation [Member] | Diamond Green Diesel Holdings LLC Joint Venture [Member]        
Schedule of Equity Method Investments [Line Items]        
Equity Method Investment, Ownership Percentage       50.00%
v3.24.0.1
Acquisitions Narrative (Details)
$ in Thousands, € in Millions
3 Months Ended 12 Months Ended
Jan. 31, 2024
USD ($)
Jan. 31, 2024
EUR (€)
Mar. 31, 2023
USD ($)
agreement
Mar. 31, 2023
BRL (R$)
Aug. 01, 2022
USD ($)
numberOfPlants
Aug. 01, 2022
BRL (R$)
May 02, 2022
USD ($)
numberOfPlants
Feb. 25, 2022
USD ($)
Dec. 30, 2023
USD ($)
Sep. 30, 2023
USD ($)
Jul. 01, 2023
USD ($)
Dec. 30, 2023
USD ($)
Dec. 31, 2022
USD ($)
Jan. 01, 2022
USD ($)
Jul. 01, 2023
BRL (R$)
Aug. 01, 2022
BRL (R$)
numberOfPlants
Business Acquisition [Line Items]                                
Goodwill, Purchase Accounting Adjustments                       $ (95,820)        
Goodwill                 $ 2,484,502     2,484,502 $ 1,970,377 $ 1,219,116    
Net sales                       6,788,080 6,532,204 4,741,369    
Net income                       647,726 737,690 650,914    
Business Combination, Acquisition Related Costs                       13,900 16,400      
Senior Secured Facilities [Member] | Term A-3 Facility                                
Business Acquisition [Line Items]                                
Long-term Line of Credit     $ 300,000                          
Senior Secured Facilities [Member] | Term A-4 Facility                                
Business Acquisition [Line Items]                                
Long-term Line of Credit     500,000                          
Senior Secured Facilities [Member] | Revolving Credit Facility [Member]                                
Business Acquisition [Line Items]                                
Long-term Line of Credit                 515,000     515,000        
Senior Secured Facilities [Member] | Term A-1 Facility                                
Business Acquisition [Line Items]                                
Long-term Line of Credit                 400,000     400,000        
Senior Secured Facilities [Member] | Term A-2 Facility                                
Business Acquisition [Line Items]                                
Long-term Line of Credit                 500,000     500,000        
gelnex                                
Business Acquisition [Line Items]                                
Business Combination, Price of Acquisition, Expected     1,200,000                          
Payments to Acquire Businesses, Gross     1,100,000                          
Business Combination, Consideration Transferred     $ 855,100 R$ 4,300,000,000                        
Foreign Currency Exchange Rate     5.08                          
Payments to Acquire Businesses, Partial Payment     $ 243,500                          
Business Combination, Consideration Transferred, Liabilities Incurred     104,145                          
Business Combination, Purchase Price Adjustments                   $ 14,100            
Business Combination, Provisional Information, Initial Accounting Incomplete, Adjustment, Property, Plant, and Equipment                 27,700              
Business Combination, Provisional Information, Initial Accounting Incomplete, Adjustment, Intangibles                 65,000              
Goodwill, Purchase Accounting Adjustments                 88,600              
Business Combination, Provisional Information, Initial Accounting Incomplete, Adjustment, Deferred Tax Liabilities                 3,700              
Business Combination, Provisional Information, Initial Accounting Incomplete, Adjustment, Other Assets (Liabilities)                 400              
Goodwill     551,719                          
Business Acquisition, Goodwill, Expected Tax Deductible Amount     $ 435,700                          
Acquired Finite-lived Intangible Assets, Weighted Average Useful Life     11 years 3 months 18 days 11 years 3 months 18 days                        
Net sales                       267,100        
Net income                       (26,200)        
Business Combination, Acquisition Related Costs                       6,700        
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Property, Plant, and Equipment     $ 155,493                          
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Noncurrent Liabilities, Other     (19)                          
gelnex | Customer Relationships                                
Business Acquisition [Line Items]                                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Finite-Lived Intangibles     $ 341,000                          
Acquired Finite-lived Intangible Assets, Weighted Average Useful Life     11 years 4 months 24 days 11 years 4 months 24 days                        
gelnex | Trade Names [Member]                                
Business Acquisition [Line Items]                                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Finite-Lived Intangibles     $ 8,000                          
Acquired Finite-lived Intangible Assets, Weighted Average Useful Life     5 years 5 years                        
FASA Group                                
Business Acquisition [Line Items]                                
Business Combination, Number of Facilities Acquired | numberOfPlants         14                     14
Payments to Acquire Businesses, Gross         $ 562,600 R$ 2,900,000,000                    
Foreign Currency Exchange Rate         5.16                     5.16
Business Combination, Consideration Transferred, Liabilities Incurred         $ 21,705                      
Business Combination, Purchase Price Adjustments                 $ 7,100              
Business Combination, Provisional Information, Initial Accounting Incomplete, Adjustment, Property, Plant, and Equipment                     $ 81,500          
Business Combination, Provisional Information, Initial Accounting Incomplete, Adjustment, Intangibles                     (41,700)          
Goodwill, Purchase Accounting Adjustments                     (21,500)          
Business Combination, Provisional Information, Initial Accounting Incomplete, Adjustment, Deferred Tax Liabilities                     16,000          
Business Combination, Provisional Information, Initial Accounting Incomplete, Adjustment, Other Assets (Liabilities)                     2,300          
Goodwill         301,937                      
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Finite-Lived Intangibles         $ 108,600                      
Acquired Finite-lived Intangible Assets, Weighted Average Useful Life         11 years 4 months 24 days 11 years 4 months 24 days                    
Net sales                       362,700        
Net income                       3,500        
Business Combination, Number of Facilities Acquired Under Construction | numberOfPlants         2                     2
Business Combination, Contingent Consideration Arrangements, Range of Outcomes, Value, Low | R$                               R$ 0
Business Combination, Contingent Consideration Arrangements, Range of Outcomes, Value, High | R$                               1,000,000,000
Business Combination, Contingent Consideration Arrangements, Range of Outcomes, Future Earnings Growth Period         3 years 3 years                    
Business Combination, Contingent Consideration, Liability         $ 168,100           83,000       R$ 428,200,000 R$ 867,500,000
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Property, Plant, and Equipment         224,384                      
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Noncurrent Liabilities, Other         (503)                      
FASA Group | Revision of Prior Period, Error Correction, Adjustment                                
Business Acquisition [Line Items]                                
Business Combination, Contingent Consideration, Liability         85,100                      
Goodwill, Period Increase (Decrease)                     85,144          
FASA Group | Trade Names [Member]                                
Business Acquisition [Line Items]                                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Finite-Lived Intangibles         $ 10,900                      
Acquired Finite-lived Intangible Assets, Weighted Average Useful Life         5 years 5 years                    
FASA Group | Routes [Member]                                
Business Acquisition [Line Items]                                
Acquired Finite-lived Intangible Assets, Weighted Average Useful Life         12 years 12 years                    
Valley Proteins                                
Business Acquisition [Line Items]                                
Business Combination, Number of Facilities Acquired | numberOfPlants             18                  
Payments to Acquire Businesses, Gross             $ 1,177,000                  
Business Combination, Purchase Price Adjustments                   $ 6,000            
Goodwill             $ 358,298                  
Acquired Finite-lived Intangible Assets, Weighted Average Useful Life             15 years                  
Net sales                       780,900        
Net income                       9,000        
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Property, Plant, and Equipment             $ 409,405                  
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Noncurrent Liabilities, Other             (19,436)                  
Valley Proteins | Routes [Member]                                
Business Acquisition [Line Items]                                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Finite-Lived Intangibles             $ 292,100                  
Acquired Finite-lived Intangible Assets, Weighted Average Useful Life             15 years                  
Valley Proteins | Permits [Member]                                
Business Acquisition [Line Items]                                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Finite-Lived Intangibles             $ 97,100                  
Acquired Finite-lived Intangible Assets, Weighted Average Useful Life             15 years                  
Group Op de Beeck                                
Business Acquisition [Line Items]                                
Business Combination, Consideration Transferred               $ 71,300       75,500        
Business Combination, Purchase Price Adjustments                     $ 4,200          
Goodwill               29,600                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Finite-Lived Intangibles               $ 27,200                
Acquired Finite-lived Intangible Assets, Weighted Average Useful Life               15 years                
Business Combination, Price of Acquisition               $ 91,700                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Property, Plant, and Equipment               28,100                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Noncurrent Liabilities, Other               $ (9,400)                
Miropasz | Subsequent Event [Member]                                
Business Acquisition [Line Items]                                
Payments to Acquire Businesses, Gross $ 119,000 € 110                            
South America                                
Business Acquisition [Line Items]                                
Net sales                       $ 534,082 $ 187,343 $ 31,446    
South America | gelnex                                
Business Acquisition [Line Items]                                
Business Combination, Number of Facilities Acquired | agreement     5                          
UNITED STATES | gelnex                                
Business Acquisition [Line Items]                                
Business Combination, Number of Facilities Acquired | agreement     1                          
v3.24.0.1
Acquisitions Fair Value of Acquired Assets and Liabilities (Details)
$ in Thousands, R$ in Millions
12 Months Ended
Mar. 31, 2023
USD ($)
Aug. 01, 2022
USD ($)
Dec. 30, 2023
USD ($)
Dec. 31, 2022
USD ($)
Jan. 01, 2022
USD ($)
Jul. 01, 2023
USD ($)
Jul. 01, 2023
BRL (R$)
Aug. 01, 2022
BRL (R$)
May 02, 2022
USD ($)
Business Acquisition [Line Items]                  
Goodwill     $ 2,484,502 $ 1,970,377 $ 1,219,116        
Payments to Acquire Businesses, Net of Cash Acquired     1,093,183 1,772,437 $ 2,059        
Business Combination, Contingent Consideration, Liability, Noncurrent     $ 86,495 $ 169,903          
gelnex                  
Business Acquisition [Line Items]                  
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Current Assets, Accounts Receivable $ 81,025                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Inventory 140,865                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Current Assets, Other 3,143                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Property, Plant, and Equipment 155,493                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Intangible Assets, Other than Goodwill 349,000                
Goodwill 551,719                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Operating Lease Right-of-Use-Asset 134                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Other Noncurrent Assets 2,703                
Business Combination Recognized Identifiable Assets Acquired and Liabilities Assumed, Deferred Tax Assets 993                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Current Liabilities, Accounts Payable (15,059)                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Current Liabilities, Long-Term Debt (44,692)                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Operating Lease Liability, Current (26)                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Accrued Liabilities, Current (18,719)                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Noncurrent Liabilities, Long-Term Debt (1,407)                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Operating Lease Liability, Noncurrent (123)                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Deferred Tax Liabilities (7,803)                
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Noncurrent Liabilities, Other (19)                
Business Combination, Recognized Identifiable Assets Acquired, Goodwill, and Liabilities Assumed, Net 1,197,227                
Business Combination, Consideration Transferred, Liabilities Incurred 104,145                
Payments to Acquire Businesses, Net of Cash Acquired $ 1,093,082                
Foreign Currency Exchange Rate 5.08                
FASA Group                  
Business Acquisition [Line Items]                  
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Current Assets, Accounts Receivable   $ 76,640              
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Inventory   43,058              
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Current Assets, Other   33,327              
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Property, Plant, and Equipment   224,384              
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Intangible Assets, Other than Goodwill   119,477              
Goodwill   301,937              
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Other Noncurrent Assets   62,388              
Business Combination Recognized Identifiable Assets Acquired and Liabilities Assumed, Deferred Tax Assets   2,315              
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Current Liabilities, Accounts Payable   (15,920)              
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Current Liabilities, Long-Term Debt   (18,680)              
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Noncurrent Liabilities, Long-Term Debt   (41,926)              
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Deferred Tax Liabilities   (95,653)              
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Noncurrent Liabilities, Other   (503)              
Business Combination, Recognized Identifiable Assets Acquired, Goodwill, and Liabilities Assumed, Net   630,432              
Business Combination, Consideration Transferred, Liabilities Incurred   21,705              
Payments to Acquire Businesses, Net of Cash Acquired   $ 525,743              
Foreign Currency Exchange Rate   5.16           5.16  
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Operating Lease Righ- of-Use Assets   $ 583              
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Current Liabilities, Accrued Liabilities   (38,708)              
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Operating Lease liabilities, Noncurrent   (583)              
Business Combination, Recognized Identifiable Assets Acquired, Goodwill, and Liabilities Assumed, Less Noncontrolling Interest   (21,704)              
Business Combination, Contingent Consideration, Liability, Noncurrent   82,984              
Business Combination, Contingent Consideration, Liability   168,100       $ 83,000 R$ 428.2 R$ 867.5  
FASA Group | Revision of Prior Period, Error Correction, Adjustment                  
Business Acquisition [Line Items]                  
Business Combination, Contingent Consideration, Liability   $ 85,100              
Valley Proteins                  
Business Acquisition [Line Items]                  
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Current Assets, Accounts Receivable                 $ 68,558
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Inventory                 58,246
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Current Assets, Other                 13,825
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Property, Plant, and Equipment                 409,405
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Intangible Assets, Other than Goodwill                 389,200
Goodwill                 358,298
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Other Noncurrent Assets                 14,164
Business Combination Recognized Identifiable Assets Acquired and Liabilities Assumed, Deferred Tax Assets                 1,075
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Current Liabilities, Accounts Payable                 (47,615)
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Current Liabilities, Long-Term Debt                 (2,043)
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Noncurrent Liabilities, Long-Term Debt                 (5,995)
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Noncurrent Liabilities, Other                 (19,436)
Business Combination, Recognized Identifiable Assets Acquired, Goodwill, and Liabilities Assumed, Net                 1,171,648
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Operating Lease Righ- of-Use Assets                 16,380
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Current Liabilities, Accrued Liabilities                 (66,034)
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Operating Lease liabilities, Noncurrent                 (11,601)
Business Combination, Recognized Identifiable Assets Acquired and Liabilities Assumed, Current Liabilities, Operating Lease Liability, Current                 $ (4,779)
v3.24.0.1
Acquisitions Pro Forma (Details) - Valley Proteins, FASA Group and Gelnex - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Business Acquisition [Line Items]      
Business Acquisition, Pro Forma Revenue $ 6,886,347 $ 7,469,216 $ 6,097,742
Business Acquisition, Pro Forma Net Income (Loss) $ 663,284 $ 739,966 $ 621,320
v3.24.0.1
Inventories (Details) - USD ($)
$ in Thousands
Dec. 30, 2023
Dec. 31, 2022
Inventory Disclosure [Abstract]    
Finished product $ 448,245 $ 384,289
Work in process 110,299 100,790
Inventory, Raw Materials, Net of Reserves 68,188 69,164
Supplies and other 132,007 119,378
Inventories $ 758,739 $ 673,621
v3.24.0.1
Property, Plant and Equipment (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Property, Plant and Equipment [Line Items]      
Property, plant and equipment, gross $ 5,295,527 $ 4,517,010  
Accumulated depreciation (2,360,342) (2,054,928)  
Property, plant and equipment, net 2,935,185 2,462,082  
Depreciation 377,200 306,000 $ 249,000
Land [Member]      
Property, Plant and Equipment [Line Items]      
Property, plant and equipment, gross 217,113 201,572  
Buildings and improvements [Member]      
Property, Plant and Equipment [Line Items]      
Property, plant and equipment, gross 1,033,243 873,080  
Machinery and equipment [Member]      
Property, Plant and Equipment [Line Items]      
Property, plant and equipment, gross 3,021,329 2,683,991  
Vehicles [Member]      
Property, Plant and Equipment [Line Items]      
Property, plant and equipment, gross 520,897 433,183  
Aircraft [Member]      
Property, Plant and Equipment [Line Items]      
Property, plant and equipment, gross 15,609 15,004  
Construction in Progress [Member]      
Property, Plant and Equipment [Line Items]      
Property, plant and equipment, gross $ 487,336 $ 310,180  
v3.24.0.1
Intangbile assets (Details) - USD ($)
$ in Thousands
Dec. 30, 2023
Dec. 31, 2022
Intangible Assets [Line Items]    
Indefinite Lived Intangible Assets $ 52,507 $ 51,639
Finite Lived Intangible Assets: 1,772,031 1,436,584
Accumulated Amortization: (748,646) (623,101)
Total Intangible assets, less accumulated amortization 1,075,892 865,122
Trade Names [Member]    
Intangible Assets [Line Items]    
Indefinite Lived Intangible Assets 52,507 51,639
Routes [Member]    
Intangible Assets [Line Items]    
Finite Lived Intangible Assets: 746,868 776,909
Accumulated Amortization: (241,960) (192,170)
Permits [Member]    
Intangible Assets [Line Items]    
Finite Lived Intangible Assets: 559,483 557,083
Accumulated Amortization: (407,713) (368,005)
Non-compete agreements [Member]    
Intangible Assets [Line Items]    
Finite Lived Intangible Assets: 395 695
Accumulated Amortization: (345) (563)
Trade Names [Member]    
Intangible Assets [Line Items]    
Finite Lived Intangible Assets: 85,561 76,549
Accumulated Amortization: (63,660) (53,486)
Royalty, consulting land use and leasehold [Member]    
Intangible Assets [Line Items]    
Finite Lived Intangible Assets: 20,613 20,971
Accumulated Amortization: (5,698) (4,939)
Customer Relationships    
Intangible Assets [Line Items]    
Finite Lived Intangible Assets: 359,111 4,377
Accumulated Amortization: $ (29,270) $ (3,938)
v3.24.0.1
Intangbile assets Textuals (Details) - USD ($)
$ in Millions
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Finite-Lived Intangible Assets [Line Items]      
Finite-Lived Intangible Assets, Period Increase (Decrease) $ 308.8    
Amortization of Intangible Assets 124.8 $ 88.7 $ 67.4
Finite-Lived Intangible Assets, Amortization Expense, Next Twelve Months 124.1    
Finite-Lived Intangible Assets, Amortization Expense, Year Two 116.4    
Finite-Lived Intangible Assets, Amortization Expense, Year Three 106.6    
Finite-Lived Intangible Assets, Amortization Expense, Year Four 103.7    
Finite-Lived Intangible Assets, Amortization Expense, Year Five $ 100.5    
v3.24.0.1
Goodwill (Details) - USD ($)
$ in Thousands
3 Months Ended 12 Months Ended
Jul. 01, 2023
Dec. 30, 2023
Dec. 31, 2022
Goodwill [Roll Forward]      
Goodwill at beginning of year   $ 2,021,041 $ 1,267,071
Accumulated impairment losses   (50,664) (47,955)
Goodwill at beginning of year   1,970,377 1,219,116
Goodwill acquired during year   629,449 798,136
Goodwill, Impairment Loss     (2,709)
Foreign currency translation   65,640 (44,166)
Goodwill at end of year   2,535,166 2,021,041
Accumulated impairment losses at end of year   (50,664) (50,664)
Goodwill at end of year   2,484,502 1,970,377
Goodwill, Purchase Accounting Adjustments   (95,820)  
Goodwill, Out of Period Correction   (85,144)  
FASA Group      
Goodwill [Roll Forward]      
Goodwill, Purchase Accounting Adjustments $ (21,500)    
Revision of Prior Period, Error Correction, Adjustment | FASA Group      
Goodwill [Roll Forward]      
Goodwill, Period Increase (Decrease) $ 85,144    
Feed Ingredients [Member]      
Goodwill [Roll Forward]      
Goodwill at beginning of year   1,556,855 814,863
Accumulated impairment losses   (15,914) (15,914)
Goodwill at beginning of year   1,540,941 798,949
Goodwill acquired during year   3,247 767,382
Goodwill, Impairment Loss     0
Foreign currency translation   33,548 (25,390)
Goodwill at end of year   1,487,236 1,556,855
Accumulated impairment losses at end of year   (15,914) (15,914)
Goodwill at end of year   1,471,322 1,540,941
Goodwill, Purchase Accounting Adjustments   (21,270)  
Goodwill, Out of Period Correction   (85,144)  
Food Ingredients [Member]      
Goodwill [Roll Forward]      
Goodwill at beginning of year   320,807 332,866
Accumulated impairment losses   (3,170) (461)
Goodwill at beginning of year   317,637 332,405
Goodwill acquired during year   626,202 399
Goodwill, Impairment Loss     (2,709)
Foreign currency translation   28,182 (12,458)
Goodwill at end of year   900,707 320,807
Accumulated impairment losses at end of year   (3,170) (3,170)
Goodwill at end of year   897,537 317,637
Goodwill, Purchase Accounting Adjustments   (74,484)  
Goodwill, Out of Period Correction   0  
Fuel Ingredients [Member]      
Goodwill [Roll Forward]      
Goodwill at beginning of year   143,379 119,342
Accumulated impairment losses   (31,580) (31,580)
Goodwill at beginning of year   111,799 87,762
Goodwill acquired during year   0 30,355
Goodwill, Impairment Loss     0
Foreign currency translation   3,910 (6,318)
Goodwill at end of year   147,223 143,379
Accumulated impairment losses at end of year   (31,580) (31,580)
Goodwill at end of year   115,643 $ 111,799
Goodwill, Purchase Accounting Adjustments   (66)  
Goodwill, Out of Period Correction   $ 0  
v3.24.0.1
Accrued Expenses (Details) - USD ($)
$ in Thousands
Dec. 30, 2023
Dec. 31, 2022
ACCRUED EXPENSES [Abstract]    
Compensation and benefits $ 156,357 $ 145,048
Accrued operating expenses 86,278 97,128
Other accrued expense 198,364 189,847
Accrued expenses $ 440,999 $ 432,023
v3.24.0.1
- Components of Lease Expense (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Leases [Abstract]      
Operating lease cost $ 56,078 $ 49,377 $ 48,049
Short-term Lease, Cost 36,762 31,133 25,141
Total lease costs $ 92,840 $ 80,510 $ 73,190
v3.24.0.1
- Other Information (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Leases [Abstract]      
Operating cash flows from operating leases $ 58,924 $ 53,359 $ 50,258
Operating right-of-use assets, net 205,539 186,141  
Operating lease liability, current 55,325 49,232  
Operating lease liability, non-current 154,903 141,703  
Lease obligations included in current and long-term liabilities $ 210,228 $ 190,935  
Weighted average remaining lease term - operating leases 6 years 3 months 6 years 4 months 2 days  
Weighted average discount rate - operating leases 4.59% 3.89%  
Business Combination, Contingent Consideration, Liability, Noncurrent $ 86,495 $ 169,903  
v3.24.0.1
- Maturities of Operating and Financing Lease Liabilities (Details)
$ in Thousands, € in Millions
Dec. 30, 2023
USD ($)
Dec. 30, 2023
EUR (€)
Dec. 31, 2022
USD ($)
Operating Leases      
2024 $ 63,199    
2025 54,302    
2026 37,342    
2027 29,267    
2028 17,831    
Thereafter 40,192    
Operating lease, obligations 242,133    
Less amounts representing interest (31,905)    
Lease obligations included in current and long-term liabilities 210,228   $ 190,935
Finance Leases      
2024 4,349    
2025 4,176    
2026 2,732    
2027 2,250    
2028 1,759    
Thereafter 706    
Finance lease, obligations 15,972    
Less amounts representing interest (1,099)    
Lease obligations included in current and long-term liabilities $ 14,873 € 7.0  
Finance Lease, Liability, Statement of Financial Position [Extensible Enumeration] Long-term debt, net of current portion Long-term debt, net of current portion  
v3.24.0.1
Debt Schedule of Long Term Debt (Details)
$ in Thousands, € in Millions
Dec. 30, 2023
USD ($)
Dec. 30, 2023
EUR (€)
Mar. 31, 2023
USD ($)
Dec. 31, 2022
USD ($)
Jun. 09, 2022
Apr. 03, 2019
May 02, 2018
Jun. 03, 2015
Jan. 02, 2014
Debt Instrument [Line Items]                  
Debt and capital lease obligations $ 4,427,073     $ 3,384,815          
Less Current Maturities 60,703     69,846          
Long-term debt, net of current portion 4,366,370     3,314,969          
Senior Secured Facilities [Member] | Foreign Line of Credit [Member]                  
Debt Instrument [Line Items]                  
Long-term Line of Credit 12,100                
Revolving Credit Facility [Member] | Senior Secured Facilities [Member] | Revolving Credit Facility [Member]                  
Debt Instrument [Line Items]                  
Long-term Debt 610,875     135,028          
Revolving Credit Facility [Member] | Senior Secured Facilities [Member] | Revolving Credit Facility [Member] | Euro Member Countries, Euro                  
Debt Instrument [Line Items]                  
Long-term Line of Credit 82,900 € 75.0   32,000          
Term Loan B Facility [Member] | Senior Secured Facilities [Member]                  
Debt Instrument [Line Items]                  
Long-term Debt 0     198,698          
Long-term Debt, Gross 0     200,000          
Unamortized Debt Issuance Expense $ 0     (1,302)          
Senior Notes [Member] | Senior Notes 5.25% Due 2027 [Member]                  
Debt Instrument [Line Items]                  
Debt Instrument, Interest Rate, Effective Percentage 5.47% 5.47%              
Long-term Debt $ 496,751     495,873          
Long-term Debt, Gross 500,000     500,000          
Unamortized Debt Issuance Expense $ (3,249)     (4,127)          
Annual interest rate 5.25% 5.25%       5.25%      
Senior Notes [Member] | Senior Notes 5.375% Due 2022 [Member]                  
Debt Instrument [Line Items]                  
Annual interest rate                 5.375%
Senior Notes [Member] | Senior Notes 4.75% Due 2022 [Member]                  
Debt Instrument [Line Items]                  
Annual interest rate               4.75%  
Senior Notes [Member] | Senior Notes 3.625% Due 2026 [Member]                  
Debt Instrument [Line Items]                  
Long-term Line of Credit | €   € 515.0              
Debt Instrument, Interest Rate, Effective Percentage 3.83% 3.83%              
Long-term Debt $ 566,312     546,086          
Long-term Debt, Gross 569,075     549,814          
Unamortized Debt Issuance Expense $ (2,763)     (3,728)          
Annual interest rate 3.625% 3.625%         3.625%    
Senior Notes [Member] | Senior Notes 6% Due 2030                  
Debt Instrument [Line Items]                  
Debt Instrument, Interest Rate, Effective Percentage 6.12% 6.12%              
Long-term Debt $ 993,559     992,772          
Long-term Debt, Gross $ 1,000,000     1,000,000          
Annual interest rate 6.00% 6.00%     6.00%        
Debt Instrument, Unamortized Discount (Premium) and Debt Issuance Costs, Net $ (6,441)     (7,228)          
Other Notes and Obligations [Member]                  
Debt Instrument [Line Items]                  
Long-term Debt 90,852     124,364          
Other Notes and Obligations [Member] | Foreign Line of Credit [Member]                  
Debt Instrument [Line Items]                  
Long-term Line of Credit 900                
Other Notes and Obligations [Member] | Other Debt Obligations [Member]                  
Debt Instrument [Line Items]                  
Long-term Debt 33,300                
Term A-1 Facility | Senior Secured Facilities [Member]                  
Debt Instrument [Line Items]                  
Long-term Line of Credit 400,000                
Long-term Debt 399,454     399,278          
Long-term Debt, Gross 400,000     400,000          
Unamortized Debt Issuance Expense (546)     (722)          
Term A-2 Facility | Senior Secured Facilities [Member]                  
Debt Instrument [Line Items]                  
Long-term Line of Credit 500,000                
Long-term Debt 480,479     492,716          
Long-term Debt, Gross 481,250     493,750          
Unamortized Debt Issuance Expense (771)     (1,034)          
Term A-3 Facility | Senior Secured Facilities [Member]                  
Debt Instrument [Line Items]                  
Long-term Line of Credit     $ 300,000            
Long-term Debt 299,168     0          
Long-term Debt, Gross 300,000     0          
Unamortized Debt Issuance Expense (832)     0          
Term A-4 Facility | Senior Secured Facilities [Member]                  
Debt Instrument [Line Items]                  
Long-term Line of Credit     $ 500,000            
Long-term Debt 489,623     0          
Long-term Debt, Gross 490,625     0          
Unamortized Debt Issuance Expense $ (1,002)     $ 0          
v3.24.0.1
Debt Narrative (Details)
12 Months Ended
Aug. 17, 2022
USD ($)
Dec. 30, 2023
USD ($)
Dec. 30, 2023
EUR (€)
Mar. 31, 2023
USD ($)
Dec. 31, 2022
USD ($)
Jun. 09, 2022
USD ($)
Dec. 09, 2021
USD ($)
Dec. 08, 2021
USD ($)
Apr. 03, 2019
USD ($)
May 02, 2018
EUR (€)
Jun. 03, 2015
Jan. 02, 2014
Debt Instrument [Line Items]                        
Current portion of long-term debt   $ 60,703,000     $ 69,846,000              
Long-term debt, net of current portion   4,366,370,000     3,314,969,000              
Finance Lease, Liability   $ 14,873,000 € 7,000,000                  
Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Line of credit facility, term   5 years                    
US Finance Lease Obligations                        
Debt Instrument [Line Items]                        
Finance Lease, Liability   $ 7,100,000                    
Term Loan B Facility [Member] | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Long-term Debt   0     198,698,000              
Revolving Credit Facility [Member] | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Long-term line of credit   515,000,000                    
Senior Notes [Member] | Senior Notes 3.625% Due 2026 [Member]                        
Debt Instrument [Line Items]                        
Long-term line of credit | €     € 515,000,000                  
Face amount of debt insturment | €                   € 515,000,000    
Long-term Debt   $ 566,312,000     546,086,000              
Annual interest rate   3.625% 3.625%             3.625%    
Senior Notes [Member] | Senior Notes 5.25% Due 2027 [Member]                        
Debt Instrument [Line Items]                        
Face amount of debt insturment                 $ 500,000,000      
Long-term Debt   $ 496,751,000     495,873,000              
Annual interest rate   5.25% 5.25%           5.25%      
Senior Notes [Member] | Senior Notes 5.375% Due 2022 [Member]                        
Debt Instrument [Line Items]                        
Annual interest rate                       5.375%
Senior Notes [Member] | Senior Notes 4.75% Due 2022 [Member]                        
Debt Instrument [Line Items]                        
Annual interest rate                     4.75%  
Senior Notes [Member] | Senior Notes 6% Due 2030                        
Debt Instrument [Line Items]                        
Face amount of debt insturment $ 250,000,000 $ 1,000,000,000       $ 750,000,000            
Long-term Debt   $ 993,559,000     992,772,000              
Annual interest rate   6.00% 6.00%     6.00%            
Debt Issuance Costs, Net   $ 12,700,000                    
Proceeds from Issuance of Senior Long-Term Debt 255,000,000                      
Debt Instrument, Unamortized Premium $ 5,000,000                      
Secured Debt [Member] | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Maximum availability   3,725,000,000                    
Debt Issuance Costs, Net   3,800,000                    
Other Notes and Obligations [Member]                        
Debt Instrument [Line Items]                        
Long-term Debt   90,852,000     124,364,000              
Other Notes and Obligations [Member] | Bank Overdrafts [Member]                        
Debt Instrument [Line Items]                        
Long-term Debt   15,500,000                    
Other Notes and Obligations [Member] | Other Debt Obligations [Member]                        
Debt Instrument [Line Items]                        
Long-term Debt   33,300,000                    
Other Notes and Obligations [Member] | Other Debt Obligations [Member] | Brazil, Brazil Real                        
Debt Instrument [Line Items]                        
Long-term Debt   41,200,000                    
Term A-1 Facility | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Long-term line of credit   400,000,000                    
Long-term Debt   399,454,000     399,278,000              
Term A-1 Facility | Senior Secured Facilities [Member] | Secured Overnight Financing Rate (SOFR) Overnight Index Swap Rate | United States of America, Dollars                        
Debt Instrument [Line Items]                        
Long-term line of credit   400,000,000                    
Term A-2 Facility | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Long-term line of credit   500,000,000                    
Long-term Debt   480,479,000     492,716,000              
Term A-2 Facility | Senior Secured Facilities [Member] | Secured Overnight Financing Rate (SOFR) Overnight Index Swap Rate | United States of America, Dollars                        
Debt Instrument [Line Items]                        
Long-term line of credit   481,300,000                    
Term A-3 Facility | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Long-term line of credit       $ 300,000,000                
Long-term Debt   299,168,000     0              
Term A-3 Facility | Senior Secured Facilities [Member] | Secured Overnight Financing Rate (SOFR) Overnight Index Swap Rate | United States of America, Dollars                        
Debt Instrument [Line Items]                        
Long-term line of credit   300,000,000                    
Term A-4 Facility | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Long-term line of credit       $ 500,000,000                
Long-term Debt   489,623,000     0              
Term A-4 Facility | Senior Secured Facilities [Member] | Secured Overnight Financing Rate (SOFR) Overnight Index Swap Rate | United States of America, Dollars                        
Debt Instrument [Line Items]                        
Long-term line of credit   490,600,000                    
Revolving Credit Facility [Member] | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Maximum availability   1,500,000,000         $ 1,500,000,000 $ 1,000,000,000        
Availability   832,500,000                    
Revolving Credit Facility [Member] | Senior Secured Facilities [Member] | Base Rate [Member] | United States of America, Dollars                        
Debt Instrument [Line Items]                        
Long-term line of credit   30,000,000                    
Revolving Credit Facility [Member] | Senior Secured Facilities [Member] | Secured Overnight Financing Rate (SOFR) Overnight Index Swap Rate | United States of America, Dollars                        
Debt Instrument [Line Items]                        
Long-term line of credit   498,000,000                    
Revolving Credit Facility [Member] | Senior Secured Facilities [Member] | EURIBOR | Euro Member Countries, Euro                        
Debt Instrument [Line Items]                        
Long-term line of credit | €     € 75,000,000                  
Revolving Credit Facility [Member] | Revolving Credit Facility [Member] | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Long-term Debt   610,875,000     135,028,000              
Revolving Credit Facility [Member] | Revolving Credit Facility [Member] | Senior Secured Facilities [Member] | Euro Member Countries, Euro                        
Debt Instrument [Line Items]                        
Long-term line of credit   82,900,000 € 75,000,000   $ 32,000,000              
Revolving Credit Facility [Member] | Secured Debt [Member] | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Availability   1,460,000,000                    
Revolving Credit Facility [Member] | Secured Debt [Member] | Senior Secured Facilities [Member] | United States of America, Dollars                        
Debt Instrument [Line Items]                        
Availability   40,000,000                    
Term Loan A Facility [Member] | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Face amount of debt insturment   $ 400,000,000                    
Line of credit facility, term   5 years                    
Term Loan A Facility [Member] | Secured Debt [Member] | Senior Secured Facilities [Member] | Secured Overnight Financing Rate (SOFR) Overnight Index Swap Rate | United States of America, Dollars                        
Debt Instrument [Line Items]                        
Debt instrument, basis spread on variable rate   1.50%                    
Letter of Credit [Member] | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Long-term line of credit   $ 3,900,000                    
Maximum availability   $ 150,000,000                    
Secured Debt [Member] | Senior Secured Facilities [Member] | Base Rate [Member]                        
Debt Instrument [Line Items]                        
Debt instrument, basis spread on variable rate   0.50%                    
Line of credit facility, interest rate at period end   9.00% 9.00%                  
Secured Debt [Member] | Senior Secured Facilities [Member] | Secured Overnight Financing Rate (SOFR) Overnight Index Swap Rate                        
Debt Instrument [Line Items]                        
Debt instrument, basis spread on variable rate   1.50%                    
Line of credit facility, interest rate at period end   6.95587% 6.95587%                  
Secured Debt [Member] | Senior Secured Facilities [Member] | EURIBOR                        
Debt Instrument [Line Items]                        
Debt instrument, basis spread on variable rate   1.50%                    
Line of credit facility, interest rate at period end   5.35135% 5.35135%                  
Secured Debt [Member] | Term A-1 Facility | Secured Overnight Financing Rate (SOFR) Overnight Index Swap Rate                        
Debt Instrument [Line Items]                        
Debt instrument, basis spread on variable rate   1.625%                    
Line of credit facility, interest rate at period end   7.08096% 7.08096%                  
Secured Debt [Member] | Term A-2 Facility | Secured Overnight Financing Rate (SOFR) Overnight Index Swap Rate                        
Debt Instrument [Line Items]                        
Debt instrument, basis spread on variable rate   1.50%                    
Line of credit facility, interest rate at period end   6.95596% 6.95596%                  
Secured Debt [Member] | Term A-3 Facility | Secured Overnight Financing Rate (SOFR) Overnight Index Swap Rate                        
Debt Instrument [Line Items]                        
Debt instrument, basis spread on variable rate   1.625%                    
Line of credit facility, interest rate at period end   7.08096% 7.08096%                  
Secured Debt [Member] | Term A-4 Facility | Secured Overnight Financing Rate (SOFR) Overnight Index Swap Rate                        
Debt Instrument [Line Items]                        
Debt instrument, basis spread on variable rate   1.50%                    
Line of credit facility, interest rate at period end   6.95596% 6.95596%                  
Secured Debt [Member] | Secured Debt [Member] | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Debt instrument, basis spread on variable rate   1.50%                    
Secured Debt [Member] | Secured Debt [Member] | Senior Secured Facilities [Member] | Base Rate [Member]                        
Debt Instrument [Line Items]                        
Debt instrument, basis spread on variable rate   0.50%                    
Swingline Sub-Facility [Member] | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Maximum availability   $ 50,000,000                    
Term Loan B Facility [Member] | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Face amount of debt insturment   $ 525,000,000                    
Term Loan B Facility [Member] | Secured Debt [Member] | Senior Secured Facilities [Member] | LIBOR | United States of America, Dollars                        
Debt Instrument [Line Items]                        
Debt instrument, basis spread on variable rate   2.00%                    
Term Loan B Facility [Member] | Secured Debt [Member] | Senior Secured Facilities [Member] | Base Rate [Member] | United States of America, Dollars                        
Debt Instrument [Line Items]                        
Debt instrument, basis spread on variable rate   1.00%                    
Foreign Line of Credit [Member] | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Long-term line of credit   $ 12,100,000                    
Foreign Line of Credit [Member] | Other Notes and Obligations [Member]                        
Debt Instrument [Line Items]                        
Long-term line of credit   900,000                    
Ancillary Facilities | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Long-term line of credit   52,700,000                    
Term A-2 Facility | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Face amount of debt insturment   $ 500,000,000                    
Term A-2 Facility | Secured Debt [Member] | Senior Secured Facilities [Member] | Secured Overnight Financing Rate (SOFR) Overnight Index Swap Rate | United States of America, Dollars                        
Debt Instrument [Line Items]                        
Debt instrument, basis spread on variable rate   1.50%                    
Term A-3 Facility | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Face amount of debt insturment   $ 300,000,000                    
Term A-4 Facility | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Face amount of debt insturment   500,000,000                    
Term A-1 Facility | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Face amount of debt insturment   400,000,000                    
Domestic Line of Credit | Senior Secured Facilities [Member]                        
Debt Instrument [Line Items]                        
Long-term line of credit   $ 10,700,000                    
v3.24.0.1
Debt Debt Maturiities (Details)
$ in Thousands
Dec. 30, 2023
USD ($)
Debt Disclosure [Abstract]  
2024 $ 61,754
2025 83,316
2026 2,784,970
2027 503,978
2028 3,435
thereafter 1,005,224
Long-term Debt $ 4,442,677
v3.24.0.1
Other Noncurrent Liabilities (Details) - USD ($)
$ in Thousands
Dec. 30, 2023
Dec. 31, 2022
OTHER NONCURRENT LIABILITIES [Abstract]    
Accrued pension liability (Note 15) $ 20,721 $ 22,538
Reserve for self-insurance, litigation, environmental and tax matters (Note 20) 100,354 76,685
Business Combination, Consideration Transferred, Liability Hold-backs 137,913 26,113
Business Combination, Contingent Consideration, Liability, Noncurrent 86,495 169,903
Other 4,326 3,694
Total other noncurrent liabilities $ 349,809 $ 298,933
v3.24.0.1
Income Taxes Income Taxes - Narrative (Details)
$ in Thousands
12 Months Ended
Dec. 30, 2023
USD ($)
country
Dec. 31, 2022
USD ($)
Jan. 01, 2022
USD ($)
Operating Loss Carryforwards [Line Items]      
Income tax expense $ 59,568 $ 146,626 $ 164,106
Deferred Tax Assets, Operating Loss Carryforwards, Not Subject to Expiration 189,100    
Deferred Tax Assets, Operating Loss Carryforwards, Foreign 213,000    
Operating Loss Carryforwards, Valuation Allowance 40,100    
Unrecognized Tax Benefits 13,872 17,842 $ 10,508
Unrecognized Tax Benefits, Income Tax Penalties and Interest Expense 1,700    
Deferred Tax Liabilities, Undistributed Foreign Earnings $ 18,139 $ 12,890  
Organization for Economic Co-operation and Development, Number of Countries Participating | country 140    
Foreign Tax Authority      
Operating Loss Carryforwards [Line Items]      
Tax Credit Carryforward, Amount $ 23,900    
State and Local Jurisdiction      
Operating Loss Carryforwards [Line Items]      
Operating Loss Carryforwards 358,600    
Deferred Tax Assets, Operating Loss Carryforwards, Subject to Expiration 259,200    
Deferred Tax Assets, Operating Loss Carryforwards, Not Subject to Expiration 99,400    
Deferred Tax Asset, Interest Carryforward 98,400    
Domestic Tax Authority      
Operating Loss Carryforwards [Line Items]      
Operating Loss Carryforwards 979,300    
Tax Credit Carryforward, Amount 2,000    
Deferred Tax Asset, Interest Carryforward $ 230,900    
v3.24.0.1
Income Taxes - Income From Operations Before Income Taxes (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Income Tax Disclosure [Abstract]      
United States $ 399,378 $ 551,521 $ 545,861
Foreign 320,579 342,197 275,535
Income before income taxes $ 719,957 $ 893,718 $ 821,396
v3.24.0.1
Income Taxes - Expense Benefit (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Current:      
Federal $ 1,574 $ (206) $ (31)
State 1,336 2,288 8,442
Foreign 104,997 105,368 60,730
Total current 107,907 107,450 69,141
Deferred:      
Federal (22,868) 35,290 66,883
State (28,511) 18,150 19,495
Foreign 3,040 (14,264) 8,587
Total deferred (48,339) 39,176 94,965
Income Tax Expense (Benefit) $ 59,568 $ 146,626 $ 164,106
v3.24.0.1
Income Taxes Income Taxes - Reconciliation (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Effective Income Tax Rate Reconciliation, Amount [Abstract]      
Computed "expected" tax expense $ 151,191 $ 187,681 $ 172,493
Change in valuation allowance 27,713 (3,241) (4,996)
Non-deductible compensation expenses 5,779 5,320 4,324
Deferred tax on unremitted foreign earnings 3,686 4,939 3,415
Foreign rate differential 16,607 17,628 14,748
Change in uncertain tax positions (3,477) 8,167 6,809
State income taxes, net of federal benefit (20,868) 10,738 18,205
Biofuel tax incentives (125,006) (77,189) (38,778)
Global intangible low taxed income 14,943 5,745 1,549
Change in tax law (5,890) (13) 1,869
Equity compensation windfall (2,241) (13,441) (11,046)
Other, net (2,869) 292 (4,486)
Income Tax Expense (Benefit) $ 59,568 $ 146,626 $ 164,106
v3.24.0.1
Income Taxes - Deferred Tax Assets and Liabilities (Details) - USD ($)
$ in Thousands
Dec. 30, 2023
Dec. 31, 2022
Deferred tax assets:    
Loss contingency reserves $ 15,247 $ 11,775
Employee benefits 15,466 14,480
Pension liability 3,193 3,505
Interest expense carryforwards 53,591 28,769
Tax loss carryforwards 291,910 275,675
Tax credit carryforwards 2,051 2,432
Operating lease liabilities 57,503 53,765
Inventory 17,013 15,002
Accrued liabilities and other 23,090 18,408
Total gross deferred tax assets 479,064 423,811
Less valuation allowance (40,063) (12,788)
Net deferred tax assets 439,001 411,023
Deferred tax liabilities:    
Intangible assets amortization, including taxable goodwill (248,146) (238,347)
Property, plant and equipment depreciation (242,666) (218,316)
Investment in DGD Joint Venture (324,583) (344,633)
Operating lease assets (56,098) (52,330)
Tax on unremitted foreign earnings (18,139) (12,890)
Other (29,832) (8,451)
Total gross deferred tax liabilities (919,464) (874,967)
Net deferred tax liability (480,463) (463,944)
Non-current deferred tax asset 17,711 17,888
Non-current deferred tax liability $ (498,174) $ (481,832)
v3.24.0.1
Income Taxes Reconciliation of Unrecognized Tax Benefits (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Reconciliation of Unrecognized Tax Benefits, Excluding Amounts Pertaining to Examined Tax Returns [Roll Forward]    
Balance at beginning of Year $ 17,842 $ 10,508
Change in tax positions related to current year (1,883)  
Change in tax positions related to current year   7,904
Change in tax positions related to prior years (1,986) (38)
Change in tax positions due to settlement with tax authorities 0 0
Expiration of the Statute of Limitations (101) (532)
Balance at end of year $ 13,872 $ 17,842
v3.24.0.1
Stockholders' Equity and Stock-Based Compensation Narrative (Details) - USD ($)
12 Months Ended
Aug. 07, 2023
May 11, 2023
Jan. 03, 2023
Jan. 03, 2022
Dec. 09, 2021
Jan. 04, 2021
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Aug. 07, 2017
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]                    
Stock repurchase program, period in force         2 years          
Stock repurchase program, authorized amount                   $ 500,000,000
Payments for Repurchase of Common Stock             $ 52,941,000 $ 125,531,000 $ 167,708,000  
Stock repurchase program, remaining authorized repurchase amount             $ 321,600,000      
Omnibus Incentive Plan 2017                    
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]                    
Number of shares authorized             20,166,500      
Number of shares available for grant             7,882,079      
Performance Shares [Member]                    
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]                    
Performance period two             3 years      
Shares granted (in shares) 2,971 6,648 177,299 115,615   126,711 186,918 115,615 126,711  
Restricted Stock Units (RSUs) [Member]                    
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]                    
Annual vesting after initial cliff             33.33%      
Shares granted (in shares) 1,980 4,432 118,208 82,791   90,689   41,625    
Restricted Stock Units (RSUs) [Member] | Executive Officer                    
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]                    
Shares granted (in shares)   44,304                
v3.24.0.1
Stockholders' Equity and Stock-Based Compensation Stock Option Awards (Details) - USD ($)
$ in Millions
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Jan. 02, 2021
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]        
Options outstanding, Weighted-average remaining contractual life (in years) 3 years 3 months 18 days 4 years 3 months 18 days 5 years 2 months 12 days 6 years 2 months 12 days
Granted (in shares) 0 0 0  
Proceeds from stock options exercised $ 0.1 $ 0.1 $ 0.1  
Share-based Payment Arrangement, Exercise of Option, Tax Benefit 1.2 3.7 4.5  
Exercises in period, intrinsic value 9.5 21.7 29.5  
Vested in period, fair value 33.0 $ 24.8 $ 19.9  
Outstanding, intrinsic value 83.3      
Exercisable, intrinsic value 83.3      
Total compensation cost not yet recognized $ 15.4      
Share-based Payment Arrangement, Nonvested Award, Cost Not yet Recognized, Period for Recognition 1 year 3 months 18 days      
Options exercisable, Weighted-average remaining contractual life (in years) 3 years 3 months 18 days      
Nonqualified Stock Options Under Long Term Incentive Program [Member]        
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]        
Award vesting rights, percentage 33.33%      
Expiration period 10 years      
v3.24.0.1
Stockholders' Equity and Stock-Based Compensation Stock Option Activity (Details) - $ / shares
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Jan. 02, 2021
Summary of stock option activity [Roll Forward]        
Options outstanding at the beginning of year (in shares) 2,756,587 3,147,814 3,691,515  
Options outstanding at the beginning of year, Weighted-average exercise price per share (in usd per share) $ 17.23 $ 17.43 $ 17.31  
Granted (in shares) 0 0 0  
Granted, Weighted-average exercise price per share (in usd per share) $ 0 $ 0 $ 0  
Exercised (in shares) (223,000) (386,460) (521,177)  
Exercised, Weighted-average exercise price per share (in usd per share) $ 20.43 $ 18.84 $ 16.44  
Forfeited (in shares) (2,212) (4,767) (22,524)  
Forfeited, Weighted-average exercise price per share (in usd per share) $ 26.54 $ 20.32 $ 20.12  
Expired (in shares) 0 0 0  
Expired, Weighted average exercise price per share (in usd per share) $ 0 $ 0 $ 0  
Options outstanding at the end of year (in shares) 2,531,375 2,756,587 3,147,814 3,691,515
Options outstanding at the end of year, Weighted-average exercise price per share (in usd per share) $ 16.94 $ 17.23 $ 17.43 $ 17.31
Options outstanding, Weighted-average remaining contractual life (in years) 3 years 3 months 18 days 4 years 3 months 18 days 5 years 2 months 12 days 6 years 2 months 12 days
Options exercisable (in shares) 2,531,375      
Options exercisable, Weighted-average exercise price per share (in usd per share) $ 16.94      
Options exercisable, Weighted-average remaining contractual life (in years) 3 years 3 months 18 days      
v3.24.0.1
Stockholders' Equity and Stock-Based Compensation Non-Vested Stock, Restricted Stock Unit and Performance Share Unit Awards (Details) - shares
12 Months Ended
Aug. 07, 2023
May 11, 2023
Jan. 03, 2023
Jan. 03, 2022
Jan. 04, 2021
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Performance Shares [Member]                
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]                
Shares granted (in shares) 2,971 6,648 177,299 115,615 126,711 186,918 115,615 126,711
Performance period two           3 years    
Stock Awards [Member]                
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]                
Shares granted (in shares)           168,924 124,416 90,689
Shares vested (in shares)           (70,251) (35,337) (11,545)
Restricted Stock Units (RSUs) [Member]                
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]                
Annual vesting after initial cliff           33.33%    
Common stock equivalent (in shares)           1    
Shares granted (in shares) 1,980 4,432 118,208 82,791 90,689   41,625  
v3.24.0.1
Stockholders' Equity and Stock-Based Compensation Fiscal 2019 and Fiscal 2021 LTIP PSU Awards (Details) - Performance Shares [Member] - shares
12 Months Ended
Aug. 07, 2023
May 11, 2023
Jan. 03, 2023
Jan. 03, 2022
Jan. 04, 2021
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]                
Shares granted (in shares) 2,971 6,648 177,299 115,615 126,711 186,918 115,615 126,711
Performance period two           3 years    
PSUs earned may be reduced           30.00%    
Minimum [Member]                
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]                
Target percentage           0.00%    
Maximum [Member]                
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]                
Target percentage           225.00%    
v3.24.0.1
Stockholders' Equity and Stock-Based Compensation Summary of Assumptions (Details) - Performance Shares [Member]
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]      
Expected dividend yield 0.00% 0.00% 0.00%
Risk-free interest rate 4.13% 1.04% 0.16%
Expected term 2 years 11 months 23 days 3 years 3 years
Expected volatility 49.60% 44.10% 39.90%
v3.24.0.1
Stockholders' Equity and Stock-Based Compensation Summary of the Company’s LTIP PSU Awards (Details) - Performance Shares [Member] - $ / shares
12 Months Ended
Aug. 07, 2023
May 11, 2023
Jan. 03, 2023
Jan. 03, 2022
Jan. 04, 2021
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Summary of non-vested and restricted stock awards [Roll Forward]                
Beginning balance nonvested (in shares)           439,306 1,399,178 2,203,078
Nonvested, Weighted Average Grant Date Fair Value (in usd per share)           $ 50.58 $ 20.82 $ 14.80
Shares granted (in shares) 2,971 6,648 177,299 115,615 126,711 186,918 115,615 126,711
Shares granted, Weighted Average Grant Date Fair Value (in dollars per share)           $ 66.67 $ 75.13 $ 61.12
Additional PSU awards vested from performance (in shares)           263,221 367,746 367,109
Shares vested, Weighted Average Grant Date Fair Value (in dollars per share)           $ 31.80 $ 21.50 $ 20.60
Stock issued for PSU's (in shares)           (473,824) (1,429,198) (1,276,120)
Stock issued for PSU's, Weighted Average Grant Date Fair Value (in dollars per share)           $ 31.80 $ 15.87 $ 14.17
Forfeited in Period (in shares)           (11,078) (14,035) (21,600)
Shares forfeited, Weighted Average Grant Date Fair Value (in dollars per share)           $ 67.60 $ 57.54 $ 32.45
Nonvested, Weighted Average Grant Date Fair Value (in usd per share)           $ 67.33 $ 50.58 $ 20.82
Ending balance nonvested (in shares)           404,543 439,306 1,399,178
Performance period two           3 years    
v3.24.0.1
Stockholders' Equity and Stock-Based Compensation Summary of the Company’s Non-vested Stock (Details) - $ / shares
12 Months Ended
Aug. 07, 2023
May 11, 2023
Jan. 03, 2023
Jan. 03, 2022
Jan. 04, 2021
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Stock Awards [Member]                
Summary of stock option activity [Roll Forward]                
Beginning balance nonvested (in shares)           170,249 87,934 11,375
Nonvested, Weighted Average Grant Date Fair Value (in usd per share)           $ 66.31 $ 56.93 $ 35.00
Shares granted (in shares)           168,924 124,416 90,689
Shares granted, Weighted Average Grant Date Fair Value (in dollars per share)           $ 61.73 $ 70.67 $ 56.93
Share-based Compensation Arrangement by Share-based Payment Award, Equity Instruments Other than Options, Vested in Period           (70,251) (35,337) (11,545)
Shares vested, Weighted Average Grant Date Fair Value (in dollars per share)           $ 65.03 $ 58.23 $ 35.32
Forfeited in Period (in shares)           (3,270) (6,764) (2,585)
Shares forfeited, Weighted Average Grant Date Fair Value (in dollars per share)           $ 62.55 $ 66.67 $ 56.93
Ending balance nonvested (in shares)           265,652 170,249 87,934
Nonvested, Weighted Average Grant Date Fair Value (in usd per share)           $ 63.78 $ 66.31 $ 56.93
Performance Shares [Member]                
Summary of stock option activity [Roll Forward]                
Beginning balance nonvested (in shares)           439,306 1,399,178 2,203,078
Nonvested, Weighted Average Grant Date Fair Value (in usd per share)           $ 50.58 $ 20.82 $ 14.80
Shares granted (in shares) 2,971 6,648 177,299 115,615 126,711 186,918 115,615 126,711
Shares granted, Weighted Average Grant Date Fair Value (in dollars per share)           $ 66.67 $ 75.13 $ 61.12
Additional PSU awards vested from performance (in shares)           263,221 367,746 367,109
Shares vested, Weighted Average Grant Date Fair Value (in dollars per share)           $ 31.80 $ 21.50 $ 20.60
Stock issued for PSU's (in shares)           (473,824) (1,429,198) (1,276,120)
Stock issued for PSU's, Weighted Average Grant Date Fair Value (in dollars per share)           $ 31.80 $ 15.87 $ 14.17
Forfeited in Period (in shares)           (11,078) (14,035) (21,600)
Shares forfeited, Weighted Average Grant Date Fair Value (in dollars per share)           $ 67.60 $ 57.54 $ 32.45
Ending balance nonvested (in shares)           404,543 439,306 1,399,178
Nonvested, Weighted Average Grant Date Fair Value (in usd per share)           $ 67.33 $ 50.58 $ 20.82
Restricted Stock Units (RSUs) [Member]                
Summary of stock option activity [Roll Forward]                
Shares granted (in shares) 1,980 4,432 118,208 82,791 90,689   41,625  
v3.24.0.1
Stockholders' Equity and Stock-Based Compensation Nonemployee Director Restricted Stock and Restricted Stock Unit Awards (Details) - USD ($)
$ in Thousands
Dec. 30, 2023
Dec. 30, 2017
Director Restricted Stock Plan [Member]    
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]    
Stock available for grant per employee $ 150 $ 135
v3.24.0.1
Stockholders' Equity and Stock-Based Compensation Non-employee Director Restricted Stock Awards (Details) - Director Restricted Stock Plan [Member] - $ / shares
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Summary of non-vested and restricted stock awards [Roll Forward]      
Ending balance nonvested (in shares) 168,128 208,934 186,175
Nonvested, Weighted Average Grant Date Fair Value (in usd per share) $ 27.94 $ 22.43 $ 17.79
Shares granted (in shares) 30,676 22,759 18,098
Shares granted, Weighted Average Grant Date Fair Value (in dollars per share) $ 59.36 $ 73.03 $ 70.86
Restrictions Lapsed (in shares) (70,475) 0 (68,200)
Restrictions Lapsed, Weighted Average Grant Date Fair Value (in dollars per share) $ 24.69 $ 0 $ 19.21
Forfeited in Period (in shares) (1,007) 0 0
Shares forfeited, Weighted Average Grant Date Fair Value (in dollars per share) $ 61.01 $ 0 $ 0
Beginning balance nonvested (in shares) 208,934 186,175 236,277
Nonvested, Weighted Average Grant Date Fair Value (in usd per share) $ 34.84 $ 27.94 $ 22.43
v3.24.0.1
Comprehensive Income (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Before-Tax Amount      
Actuarial gain/(loss) recognized $ 1,669 $ 9,884 $ 12,415
Amortization of actuarial gain/(loss) 1,725 2,235 4,228
Amortization of prior service costs (1) 22 25
Amortization of settlement (58) (22) 210
Special termination benefits recognized 0 38 0
Other 12 48 (16)
Total defined benefit pension plans 3,347 12,205 16,862
Tax (Expense) or Benefit      
Actuarial gain/(loss) recognized (650) (2,645) (3,185)
Amortization of actuarial gain/(loss) (427) (584) (978)
Amortization of prior service costs 0 (5) (3)
Amortization of settlement 14 5 (27)
Special termination benefits recognized   (10)  
Other 0 0 0
Total defined benefit pension plans (1,063) (3,239) (4,193)
Net-of-Tax Amount      
Actuarial gain/(loss) recognized 1,019 7,239 9,230
Amortization of actuarial gain/(loss) 1,298 1,651 3,250
Amortization of prior service costs (1) 17 22
Amortization of settlement (44) (17) 183
Special termination benefits recognized   28  
Other 12 48 (16)
Total defined benefit pension plans 2,284 8,966 12,669
Before-Tax Amount      
Foreign currency translation 140,618 (89,686) (77,287)
Tax (Expense) or Benefit      
Foreign currency translation (967) 1,830 3,068
Net-of-Tax Amount      
Foreign currency translation 139,651 (87,856) (74,219)
Other comprehensive income/(loss) 198,347 (57,471) (65,978)
Other comprehensive income/(loss) (15,858) (7,787) 1,186
Other comprehensive income/(loss) 182,489 (65,258) (64,792)
Heating Oil Swaps And Options [Member]      
Before-Tax Amount      
Activity recognized in other comprehensive income (loss) 45,268 (3,294) 1,199
Total swap derivatives 45,268 (3,294) 1,199
Tax (Expense) or Benefit      
Activity recognized in other comprehensive income (loss) (11,053) 836 (305)
Total swap derivatives (11,053) 836 (305)
Net-of-Tax Amount      
Activity recognized in other comprehensive income (loss) 34,215 (2,458) 894
Total swap derivatives 34,215 (2,458) 894
Corn Option [Member]      
Before-Tax Amount      
Reclassified to earnings (1,537) 15,408 17,005
Activity recognized in other comprehensive income (loss) 1,627 (10,653) (14,541)
Total swap derivatives 90 4,755 2,464
Tax (Expense) or Benefit      
Reclassified to earnings 390 (3,914) (4,319)
Activity recognized in other comprehensive income (loss) (412) 2,706 3,693
Total swap derivatives (22) (1,208) (626)
Net-of-Tax Amount      
Reclassified to earnings (1,147) 11,494 12,686
Activity recognized in other comprehensive income (loss) 1,215 (7,947) (10,848)
Total swap derivatives 68 3,547 1,838
Foreign exchange derivative adjustments      
Before-Tax Amount      
Reclassified to earnings (34,491) (14,549) (2,333)
Activity recognized in other comprehensive income (loss) 40,170 32,644 (6,694)
Total swap derivatives 5,679 18,095 (9,027)
Tax (Expense) or Benefit      
Reclassified to earnings 11,822 4,737 826
Activity recognized in other comprehensive income (loss) (13,769) (10,628) 2,368
Total swap derivatives (1,947) (5,891) 3,194
Net-of-Tax Amount      
Reclassified to earnings (22,669) (9,812) (1,507)
Activity recognized in other comprehensive income (loss) 26,401 22,016 (4,326)
Total swap derivatives 3,732 12,204 (5,833)
Soybean Meal [Member]      
Before-Tax Amount      
Reclassified to earnings (627) (521) (274)
Activity recognized in other comprehensive income (loss) (3) 975 85
Total swap derivatives (630) 454 (189)
Tax (Expense) or Benefit      
Reclassified to earnings 159 132 70
Activity recognized in other comprehensive income (loss) 1 (247) (22)
Total swap derivatives 160 (115) 48
Net-of-Tax Amount      
Reclassified to earnings (468) (389) (204)
Activity recognized in other comprehensive income (loss) (2) 728 63
Total swap derivatives (470) 339 (141)
Interest rate swap derivative adjustments      
Before-Tax Amount      
Reclassified to earnings (1,843)    
Activity recognized in other comprehensive income (loss) 5,818    
Total swap derivatives 3,975    
Tax (Expense) or Benefit      
Reclassified to earnings 448    
Activity recognized in other comprehensive income (loss) (1,414)    
Total swap derivatives (966)    
Net-of-Tax Amount      
Reclassified to earnings (1,395)    
Activity recognized in other comprehensive income (loss) 4,404    
Total swap derivatives $ 3,009 $ 0 $ 0
v3.24.0.1
Comprehensive Income Reclassifications (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Reclassification Adjustment out of Accumulated Other Comprehensive Income [Line Items]      
Net sales $ 6,788,080 $ 6,532,204 $ 4,741,369
Cost of sales and operating expenses 5,143,060 5,002,609 3,499,385
Amortization of prior service cost (1) 22 25
Amortization of actuarial loss (1,725) (2,235) (4,228)
Amortization of settlement 58 22 (210)
Special termination benefits recognized 0 (38) 0
Income taxes (59,568) (146,626) (164,106)
Net income 647,726 737,690 650,914
Reclassification out of Accumulated Other Comprehensive Income [Member]      
Reclassification Adjustment out of Accumulated Other Comprehensive Income [Line Items]      
Net income 24,426 (2,972) (14,430)
Reclassification out of Accumulated Other Comprehensive Income [Member] | Accumulated Gain (Loss), Net, Cash Flow Hedge, Parent [Member] | Soybean Meal [Member]      
Reclassification Adjustment out of Accumulated Other Comprehensive Income [Line Items]      
Net sales 627 521 274
Reclassification out of Accumulated Other Comprehensive Income [Member] | Accumulated Gain (Loss), Net, Cash Flow Hedge, Parent [Member] | Foreign exchange derivative adjustments      
Reclassification Adjustment out of Accumulated Other Comprehensive Income [Line Items]      
Net sales 34,491 14,549 2,333
Reclassification out of Accumulated Other Comprehensive Income [Member] | Accumulated Gain (Loss), Net, Cash Flow Hedge, Parent [Member] | Interest rate swap derivative adjustments      
Reclassification Adjustment out of Accumulated Other Comprehensive Income [Line Items]      
Gain (Loss), Foreign Currency Transaction, before Tax, Including Interest Expense 1,843 0 0
Reclassification out of Accumulated Other Comprehensive Income [Member] | Derivative Instruments      
Reclassification Adjustment out of Accumulated Other Comprehensive Income [Line Items]      
Income from operations before income taxes 38,498 (338) (14,398)
Income taxes (12,819) (955) 3,423
Net income 25,679 (1,293) (10,975)
Reclassification out of Accumulated Other Comprehensive Income [Member] | Derivative Instruments | Corn Option [Member]      
Reclassification Adjustment out of Accumulated Other Comprehensive Income [Line Items]      
Cost of sales and operating expenses 1,537 (15,408) (17,005)
Reclassification out of Accumulated Other Comprehensive Income [Member] | Defined Benefit Pension Plans      
Reclassification Adjustment out of Accumulated Other Comprehensive Income [Line Items]      
Amortization of prior service cost [1] 1 (22) (25)
Amortization of actuarial loss [1] (1,725) (2,235) (4,228)
Amortization of settlement [1] 58 22 (210)
Income from operations before income taxes (1,666) (2,273) (4,463)
Income taxes 413 594 1,008
Net income $ (1,253) $ (1,679) $ (3,455)
[1] These items are included in the computation of net periodic pension cost. See Note 15 Employee Benefit Plans for additional information.
v3.24.0.1
Comprehensive Income AOCI (Details)
$ in Thousands
12 Months Ended
Dec. 30, 2023
USD ($)
Accumulated Other Comprehensive Income (Loss), Net of Tax [Roll Forward]  
Beginning balance $ (383,874)
Other comprehensive gain before reclassifications 206,915
Amounts reclassified from accumulated other comprehensive income/(loss) (24,426)
Net current-period other comprehensive income 182,489
Noncontrolling interest (3,039)
Ending balance (198,346)
Foreign Currency Translation  
Accumulated Other Comprehensive Income (Loss), Net of Tax [Roll Forward]  
Beginning balance (374,368)
Other comprehensive gain before reclassifications 139,651
Amounts reclassified from accumulated other comprehensive income/(loss) 0
Net current-period other comprehensive income 139,651
Noncontrolling interest (3,039)
Ending balance (231,678)
Derivative Instruments  
Accumulated Other Comprehensive Income (Loss), Net of Tax [Roll Forward]  
Beginning balance 7,176
Other comprehensive gain before reclassifications 66,233
Amounts reclassified from accumulated other comprehensive income/(loss) (25,679)
Net current-period other comprehensive income 40,554
Noncontrolling interest 0
Ending balance 47,730
Defined Benefit Pension Plans  
Accumulated Other Comprehensive Income (Loss), Net of Tax [Roll Forward]  
Beginning balance (16,682)
Other comprehensive gain before reclassifications 1,031
Amounts reclassified from accumulated other comprehensive income/(loss) 1,253
Net current-period other comprehensive income 2,284
Noncontrolling interest 0
Ending balance $ (14,398)
v3.24.0.1
Employee Benefit Plans - Narrative (Details)
$ in Millions
12 Months Ended
Dec. 30, 2023
USD ($)
plan
Dec. 31, 2022
USD ($)
Jan. 01, 2022
USD ($)
Defined Benefit Plan Disclosure [Line Items]      
Domestic Pension Plan Benefits Percentage Of The Projected Benefit Obligation 69.00% 71.00%  
Domestic Defined Benefit Plan Cash Contributions By Employer $ 0.2 $ 2.0  
Foreign Defined Benefit Plan Cash Contributions By Employer $ 4.1 $ 3.6  
Discount rate 4.62% 4.82% 2.40%
Expected long-term rate of return on assets 5.72% 4.75% 5.40%
Investment Horizon of Greater Than 10 years    
Emerging Market Equity Allocation Percentage, Maximum 10.00%    
Number of Defined Benefit Plans | plan 2    
Defined Benefit Plan, Funded Percentage 100.00%    
Defined Benefit Plan, Estimated Future Employer Contributions in Next Fiscal Year $ 4.4    
Minimum [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Investment Objectives Achievement Period 5 years    
Maximum [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Investment Objectives Achievement Period 7 years    
Equity Funds [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Equity Securities 33.00%    
Fixed Income Funds [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Equity Securities 67.00%    
Domestic Country Plan      
Defined Benefit Plan Disclosure [Line Items]      
Defined Contribution Plan, Employer Contribution Amount $ 17.6 $ 10.1 $ 10.9
Foreign Country Plan      
Defined Benefit Plan Disclosure [Line Items]      
Defined Contribution Plan, Employer Contribution Amount $ 10.2 $ 8.6 $ 9.6
Expected long-term rate of return on assets 2.40%    
UNITED STATE AND CANADA [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Expected long-term rate of return on assets 6.30%    
v3.24.0.1
Employee Benefit Plans - Funded Status (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Change in projected benefit obligation:      
Projected benefit obligation at beginning of period $ 167,546 $ 225,808  
Service cost 2,714 3,149 $ 3,127
Interest cost 7,836 5,231 4,816
Employee contributions 340 353  
Actuarial (gain)/loss 3,662 (52,490)  
Benefits paid (9,962) (9,919)  
Effect of settlement (1,138) (476)  
Special termination benefit recognized 0 (38) 0
Other 1,356 (4,148)  
Projected benefit obligation at end of period 172,354 167,546 225,808
Change in plan assets:      
Fair value of plan assets at beginning of period 147,766 188,718  
Actual return on plan assets 13,312 (33,841)  
Employer contributions 4,254 5,570  
Employee contributions 340 353  
Benefits paid (9,962) (9,919)  
Effect of settlement (1,138) (476)  
Other 840 (2,639)  
Fair value of plan assets at end of period 155,412 147,766 $ 188,718
Funded status (16,942) (19,780)  
Net amount recognized (16,942) (19,780)  
Amounts recognized in the consolidated balance    sheets consist of:      
Noncurrent assets 4,928 3,910  
Current liability (1,149) (1,152)  
Noncurrent liability (20,721) (22,538)  
Amounts recognized in accumulated other    comprehensive loss consist of:      
Net actuarial loss 19,432 22,176  
Prior service cost (501) 101  
Net amount recognized [1] 18,931 22,277  
Other Comprehensive Income (Loss), Pension and Other Postretirement Benefit Plans, Tax $ 4,500 $ 5,600  
[1] Amounts do not include deferred taxes of $4.5 million and $5.6 million at December 30, 2023 and December 31, 2022, respectively.
v3.24.0.1
Employee Benefit Plans - Accumulated Benefit Obligations in Excess of Plan Assets (Details) - USD ($)
$ in Thousands
Dec. 30, 2023
Dec. 31, 2022
Employee Benefit Plans [Abstract]    
Projected benefit obligation $ 110,719 $ 110,039
Accumulated benefit obligation 108,262 107,807
Fair value of plan assets $ 88,939 $ 86,441
v3.24.0.1
Employee Benefit Plans - Net Pension Cost (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Employee Benefit Plans [Abstract]      
Service cost $ 2,714 $ 3,149 $ 3,127
Interest cost $ 7,836 $ 5,231 $ 4,816
Defined Benefit Plan, Net Periodic Benefit Cost (Credit), Interest Cost, Statement of Income or Comprehensive Income [Extensible Enumeration] Other income/(expense), net Other income/(expense), net Other income/(expense), net
Expected return on plan assets $ (7,958) $ (8,604) $ (9,287)
Defined Benefit Plan, Net Periodic Benefit Cost (Credit) Excluding Service Cost, Statement of Income or Comprehensive Income [Extensible Enumeration] Other income/(expense), net Other income/(expense), net Other income/(expense), net
Net amortization and deferral $ 1,724 $ 2,257 $ 4,253
Settlement $ (58) $ (22) $ 210
Defined Benefit Plan, Net Periodic Benefit (Cost) Credit, Settlement Gain (Loss), Statement of Income or Comprehensive Income [Extensible Enumeration] Other income/(expense), net Other income/(expense), net Other income/(expense), net
Special termination benefit recognized $ 0 $ 38 $ 0
Net pension cost $ 4,258 $ 2,049 $ 3,119
v3.24.0.1
Employee Benefit Plans - Weighted Average Assumptions (Details)
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Defined Benefit Plan Disclosure [Line Items]      
Discount rate 4.62% 4.82% 2.40%
Rate of compensation increase 0.61% 0.55% 0.50%
Discount rate 4.26% 0.68% 1.32%
Rate of increase in future compensation levels 0.57% 0.51% 0.52%
Expected long-term rate of return on assets 5.72% 4.75% 5.40%
Minimum [Member] | Fixed Income Securities [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Investment Policy and Strategy, Description 35    
Minimum [Member] | Equity Securities [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Investment Policy and Strategy, Description 20    
Maximum [Member] | Fixed Income Securities [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Investment Policy and Strategy, Description 80    
Maximum [Member] | Equity Securities [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Investment Policy and Strategy, Description 65    
v3.24.0.1
Employee Benefit Plans - Fair Value Measurements for Defined Benefit Plan Assets (Details) - USD ($)
$ in Thousands
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Fair Value Measurement [Domain]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount $ 155,412 $ 147,766  
Fair Value Measurement [Domain] | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 136,735 84,401  
Fair Value Measurement [Domain] | Significant Other Observable Inputs (Level 2) [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 16,659 14,970  
Fair Value Measurement [Domain] | Fair Value, Inputs, Level 3 [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 2,018 1,743  
Defined Benefit Plan, Plan Assets, Amount 155,412 147,766 $ 188,718
Fair Value, Inputs, Level 3 [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 2,018 1,743 $ 2,982
Estimate of Fair Value Measurement [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 155,412 101,114  
Estimate of Fair Value Measurement [Member] | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 136,735 84,401  
Estimate of Fair Value Measurement [Member] | Significant Other Observable Inputs (Level 2) [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 16,659 14,970  
Estimate of Fair Value Measurement [Member] | Fair Value, Inputs, Level 3 [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 2,018 1,743  
Portion at Other than Fair Value Measurement [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 0 46,652  
Fixed Income, Long Term [Member] | Estimate of Fair Value Measurement [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 91,921 23,028  
Fixed Income, Long Term [Member] | Estimate of Fair Value Measurement [Member] | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 91,921 23,028  
Fixed Income, Long Term [Member] | Estimate of Fair Value Measurement [Member] | Significant Other Observable Inputs (Level 2) [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 0 0  
Fixed Income, Long Term [Member] | Estimate of Fair Value Measurement [Member] | Fair Value, Inputs, Level 3 [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 0 0  
Fixed Income, Short Term [Member] | Estimate of Fair Value Measurement [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 3,374 4,539  
Fixed Income, Short Term [Member] | Estimate of Fair Value Measurement [Member] | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 3,374 4,539  
Fixed Income, Short Term [Member] | Estimate of Fair Value Measurement [Member] | Significant Other Observable Inputs (Level 2) [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 0 0  
Fixed Income, Short Term [Member] | Estimate of Fair Value Measurement [Member] | Fair Value, Inputs, Level 3 [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 0 0  
Equity Securities, Domestic [Member] | Estimate of Fair Value Measurement [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 22,429 33,369  
Equity Securities, Domestic [Member] | Estimate of Fair Value Measurement [Member] | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 22,429 33,369  
Equity Securities, Domestic [Member] | Estimate of Fair Value Measurement [Member] | Significant Other Observable Inputs (Level 2) [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 0 0  
Equity Securities, Domestic [Member] | Estimate of Fair Value Measurement [Member] | Fair Value, Inputs, Level 3 [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 0 0  
Equity Securities, International [Member] | Estimate of Fair Value Measurement [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 19,011 23,465  
Equity Securities, International [Member] | Estimate of Fair Value Measurement [Member] | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 19,011 23,465  
Equity Securities, International [Member] | Estimate of Fair Value Measurement [Member] | Significant Other Observable Inputs (Level 2) [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 0 0  
Equity Securities, International [Member] | Estimate of Fair Value Measurement [Member] | Fair Value, Inputs, Level 3 [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 0 0  
Insurance Contracts [Member] | Estimate of Fair Value Measurement [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 18,677 16,713  
Insurance Contracts [Member] | Estimate of Fair Value Measurement [Member] | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 0 0  
Insurance Contracts [Member] | Estimate of Fair Value Measurement [Member] | Significant Other Observable Inputs (Level 2) [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount 16,659 14,970  
Insurance Contracts [Member] | Estimate of Fair Value Measurement [Member] | Fair Value, Inputs, Level 3 [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Defined Benefit Plan, Plan Assets, Amount $ 2,018 $ 1,743  
v3.24.0.1
Employee Benefit Plans - Significant Unobservable Inputs (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Defined Benefit Plan, Change in Fair Value of Plan Assets, Level 3 Reconciliation [Roll Forward]    
Fair value of plan assets at beginning of period $ 147,766 $ 188,718
Fair value of plan assets at end of period 155,412 147,766
Fair Value, Inputs, Level 3 [Member]    
Defined Benefit Plan, Change in Fair Value of Plan Assets, Level 3 Reconciliation [Roll Forward]    
Fair value of plan assets at beginning of period 1,743 2,982
Unrealized gains (losses) relating to instruments still held in the reporting period. 209 (1,055)
Purchases, sales, and settlements 0 0
Exchange rate changes 66 (184)
Fair value of plan assets at end of period $ 2,018 $ 1,743
v3.24.0.1
Employee Benefit Plans - Expected Future Benefit Payments (Details)
$ in Thousands
Dec. 30, 2023
USD ($)
Employee Benefit Plans [Abstract]  
2024 $ 11,896
2025 11,312
2026 11,512
2027 13,274
2028 13,459
Years 2029 – 2033 $ 64,076
v3.24.0.1
Employee Benefit Plans - Multiemployer Pension Plans (Details)
$ in Thousands
12 Months Ended
Dec. 30, 2023
USD ($)
plan
Dec. 31, 2022
USD ($)
Jan. 01, 2022
USD ($)
Defined Benefit Plan Disclosure [Line Items]      
Contributions $ 3,633 $ 3,450 $ 3,212
Number of Multiemployer Plans, Certified Red Zone | plan 5    
Number Of Multiemployer Plans, Withdrawal Obligation | plan 4    
Multiemployer Plans, Withdrawal Obligation $ 4,700    
Maximum [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Multiemployer Plan, Contributions To Individual Plan, Percent 5.00%    
Western Conference Of Teamsters Pension Plan [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Contributions [1] $ 1,443 1,516 1,294
Central States, Southeast and Southwest Areas Pension Plan [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Contributions [2] 714 899 811
Other Multiemployer Plans [Member]      
Defined Benefit Plan Disclosure [Line Items]      
Contributions $ 1,476 $ 1,035 $ 1,107
[1] The Company has several processing plants that participate in the Western Conference of Teamsters Pension Plan under collective bargaining agreements that require minimum funding contributions. The agreements have expiration dates through January 1, 2026.
[2] The Company has several processing plants that participate in the Central States, Southeast and Southwest Areas Pension Plan under collective bargaining agreements that require minimum funding contributions. Certain of these agreements have expired and are being negotiated with others having expiration dates through April 2, 2026.
v3.24.0.1
Derivatives (Details)
€ in Thousands, ¥ in Thousands, £ in Thousands, zł in Thousands, R$ in Thousands, $ in Thousands
12 Months Ended
Dec. 30, 2023
USD ($)
month
Dec. 31, 2022
USD ($)
Jan. 01, 2022
USD ($)
Dec. 30, 2023
EUR (€)
Dec. 30, 2023
BRL (R$)
Dec. 30, 2023
PLN (zł)
Dec. 30, 2023
JPY (¥)
Dec. 30, 2023
GBP (£)
Derivatives, Fair Value [Line Items]                
Number of months cash flow hedge gain (loss) reclassified over | month 12              
Amount reclassified from accumulated other comprehensive loss into earnings over next 12 months $ 48,900              
Net income 660,389 $ 747,092 $ 657,290          
Foreign exchange derivative adjustments | Designated as Hedging Instrument [Member] | Other Current Assets [Member]                
Derivatives, Fair Value [Line Items]                
Asset Derivatives Fair Value 15,900 13,800            
Foreign exchange derivative adjustments | Not Designated as Hedging Instrument [Member] | Other Current Assets [Member]                
Derivatives, Fair Value [Line Items]                
Asset Derivatives Fair Value 5,000              
Corn Option [Member] | Designated as Hedging Instrument [Member] | Accrued Liabilities                
Derivatives, Fair Value [Line Items]                
Derivative Liability, Fair Value, Gross Liability 0 900            
Commodity derivative adjustments                
Derivatives, Fair Value [Line Items]                
Forward purchase amount 191,900              
Soybean Meal [Member] | Designated as Hedging Instrument [Member] | Other Current Assets [Member]                
Derivatives, Fair Value [Line Items]                
Asset Derivatives Fair Value 0 $ 600            
Interest rate swap derivative adjustments | Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount $ 900,000              
Weighted Average Derivative Pay Rate 0.04007     0.04007 0.04007 0.04007 0.04007 0.04007
Interest rate swap derivative adjustments | Designated as Hedging Instrument [Member] | Other Current Assets [Member]                
Derivatives, Fair Value [Line Items]                
Asset Derivatives Fair Value $ 3,700              
Cross Currency Interest Rate Contract | Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount | €       € 519,200        
Derivative Pay Rate 0.046     0.046 0.046 0.046 0.046 0.046
Weighted Average Derivative Receive Rate 0.05799     0.05799 0.05799 0.05799 0.05799 0.05799
Cross Currency Interest Rate Contract | Designated as Hedging Instrument [Member] | Other Noncurrent Liabilities                
Derivatives, Fair Value [Line Items]                
Derivative Liability, Fair Value, Gross Liability $ (10,800)              
Cash Flow Hedging [Member]                
Derivatives, Fair Value [Line Items]                
Net income 0              
Short [Member] | EUR/GBP [Member] | Not Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount | €       € 2,797        
Short [Member] | PLN/EUR [Member] | Not Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount | zł           zł 35,023    
Short [Member] | PLN/USD | Not Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount | zł           zł 2,941    
Short [Member] | GBPEUR [Member] | Not Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount | £               £ 149
Short [Member] | GBP/USD | Not Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount | £               75
Short [Member] | USD/JPN1 [Member] | Not Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount 1,050              
Short [Member] | BRI/USD | Not Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount | R$         R$ 1,546,487      
Long [Member] | EUR/GBP [Member] | Not Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount | £               £ 2,415
Long [Member] | PLN/EUR [Member] | Not Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount | €       8,066        
Long [Member] | PLN/USD | Not Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount 740              
Long [Member] | GBPEUR [Member] | Not Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount | €       € 173        
Long [Member] | GBP/USD | Not Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount 95              
Long [Member] | USD/JPN1 [Member] | Not Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount | ¥             ¥ 149,000  
Long [Member] | BRI/USD | Not Designated as Hedging Instrument [Member]                
Derivatives, Fair Value [Line Items]                
Derivative, Notional Amount $ 292,015              
v3.24.0.1
Derivatives Derivative Effect of Derivatives Not Designated As Hedges (Details)
€ in Thousands, ¥ in Thousands, ¥ in Thousands, £ in Thousands, zł in Thousands, R$ in Thousands, $ in Thousands, $ in Thousands
12 Months Ended
Dec. 30, 2023
USD ($)
Dec. 31, 2022
USD ($)
Jan. 01, 2022
USD ($)
Dec. 30, 2023
EUR (€)
Dec. 30, 2023
BRL (R$)
Dec. 30, 2023
PLN (zł)
Dec. 30, 2023
JPY (¥)
Dec. 30, 2023
CNY (¥)
Dec. 30, 2023
AUD ($)
Dec. 30, 2023
GBP (£)
Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Gain (Loss) on Derivative, Net $ (12,032) $ 38,180 $ 27,542              
Foreign exchange derivative adjustments | Foreign Currency Gain (Loss) [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Gain (Loss) on Derivative, Net (2,031) 42,690 21,698              
Foreign exchange derivative adjustments | Selling, General and Administrative Expenses [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Gain (Loss) on Derivative, Net (7,109) (4,200) 3,405              
Foreign exchange derivative adjustments | Sales [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Gain (Loss) on Derivative, Net (1,789) (1,108) 1,178              
Foreign exchange derivative adjustments | Cost of Sales [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Gain (Loss) on Derivative, Net $ (294) $ (949) $ (844)              
BRI/EUR 1 [Member] | Short [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | R$         R$ 170,788          
BRI/EUR 1 [Member] | Long [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | €       € 31,272            
Soybean Meal [Member]                    
Derivative [Line Items]                    
Derivative, Gain (Loss), Statement of Income or Comprehensive Income [Extensible Enumeration] Net sales Net sales Net sales              
Soybean Meal [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Gain (Loss) on Derivative, Net $ 282 $ (1,730) $ 0              
EUR/USD [Member] | Short [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount 562,340     48,435            
EUR/USD [Member] | Long [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount 52,622     519,182            
EUR/PLN [Member] | Short [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | €       40,614            
EUR/PLN [Member] | Long [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | zł           zł 176,500        
EUR/JPN [Member] | Short [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | €       11,177            
EUR/JPN [Member] | Long [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | ¥             ¥ 1,741,390      
EUR/CNY [Member] | Short [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | €       25,043            
EUR/CNY [Member] | Long [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | ¥               ¥ 195,270    
EUR/AUD [Member] | Short [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount       18,373         $ 162  
EUR/AUD [Member] | Long [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount       100         $ 30,150  
EUR/GBP [Member] | Short [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | €       2,797            
EUR/GBP [Member] | Long [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | £                   £ 2,415
PLN/EUR [Member] | Short [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | zł           zł 35,023        
PLN/EUR [Member] | Long [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | €       8,066            
GBPEUR [Member] | Short [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | £                   £ 149
GBPEUR [Member] | Long [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | €       € 173            
JPN/USD [Member] | Short [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | ¥             145,199      
JPN/USD [Member] | Long [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount 994                  
Corn options and futures [Member] | Sales [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Gain (Loss) on Derivative, Net 1,945 (2,092) (3,564)              
Corn options and futures [Member] | Cost of Sales [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Gain (Loss) on Derivative, Net $ (3,085) $ 5,447 $ 5,669              
Heating Oil Swaps And Options [Member]                    
Derivative [Line Items]                    
Derivative, Gain (Loss), Statement of Income or Comprehensive Income [Extensible Enumeration] Net sales Net sales Net sales              
Heating Oil Swaps And Options [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Gain (Loss) on Derivative, Net $ 49 $ 122 $ 0              
USD/JPN1 [Member] | Short [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount $ 1,050                  
USD/JPN1 [Member] | Long [Member] | Not Designated as Hedging Instrument [Member]                    
Derivative [Line Items]                    
Derivative, Notional Amount | ¥             ¥ 149,000      
v3.24.0.1
Fair Value Measurement (Details) - USD ($)
$ in Thousands
3 Months Ended 12 Months Ended
Jul. 01, 2023
Dec. 30, 2023
Dec. 31, 2022
Aug. 01, 2022
Jan. 01, 2022
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Business Combination, Contingent Consideration, Liability, Noncurrent   $ 86,495 $ 169,903    
Derivative Liability, Statement of Financial Position [Extensible Enumeration]   Other noncurrent liabilities Accrued expenses    
Derivative Asset, Statement of Financial Position [Extensible Enumeration]   Other assets Other assets    
FASA Group          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Business Combination, Contingent Consideration, Liability, Noncurrent       $ 82,984  
Revision of Prior Period, Error Correction, Adjustment | FASA Group          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Goodwill, Period Increase (Decrease) $ (85,144)        
Contingent Consideration          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Fair Value, Measurement with Unobservable Inputs Reconciliation, Recurring Basis, Liability Value   $ 86,495 $ 169,903   $ 0
Fair Value, Measurement with Unobservable Inputs Reconciliation, Recurring Basis, Liability, Purchases   168,128      
Fair Value, Measurement with Unobservable Inputs Reconciliation, Recurring Basis, Liability, Gain (Loss) Included in Earnings   (5,835) 3,506    
Fair Value, Measurement with Unobservable Inputs Reconciliation, Recurring Basis, Liability, Exchange Rate Adjustments   7,571 (1,731)    
Fair Value, Recurring [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Derivative assets   29,000 20,324    
Total Assets   29,000 20,324    
Derivative liabilities   19,997 5,406    
Total Liabilities   4,428,868 3,390,180    
Business Combination, Contingent Consideration, Liability, Noncurrent   86,495 169,903    
Fair Value, Recurring [Member] | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Derivative assets   0 0    
Total Assets   0 0    
Derivative liabilities   0 0    
Total Liabilities   0 0    
Business Combination, Contingent Consideration, Liability, Noncurrent   0 0    
Fair Value, Recurring [Member] | Significant Other Observable Inputs (Level 2) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Derivative assets   29,000 20,324    
Total Assets   29,000 20,324    
Derivative liabilities   19,997 5,406    
Total Liabilities   4,342,373 3,220,277    
Business Combination, Contingent Consideration, Liability, Noncurrent   0 0    
Fair Value, Recurring [Member] | Fair Value, Inputs, Level 3 [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Derivative assets   0 0    
Total Assets   0 0    
Derivative liabilities   0 0    
Total Liabilities   86,495 169,903    
Business Combination, Contingent Consideration, Liability, Noncurrent   86,495 169,903    
Fair Value, Recurring [Member] | Term Loan B Facility [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value     199,000    
Fair Value, Recurring [Member] | Term Loan B Facility [Member] | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value     0    
Fair Value, Recurring [Member] | Term Loan B Facility [Member] | Significant Other Observable Inputs (Level 2) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value     199,000    
Fair Value, Recurring [Member] | Term Loan B Facility [Member] | Fair Value, Inputs, Level 3 [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value     0    
Fair Value, Recurring [Member] | Revolving Credit Facility [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   604,766 133,003    
Fair Value, Recurring [Member] | Revolving Credit Facility [Member] | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   0 0    
Fair Value, Recurring [Member] | Revolving Credit Facility [Member] | Significant Other Observable Inputs (Level 2) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   604,766 133,003    
Fair Value, Recurring [Member] | Revolving Credit Facility [Member] | Fair Value, Inputs, Level 3 [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   0 0    
Fair Value, Recurring [Member] | Term A-1 Facility          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   398,000 398,000    
Fair Value, Recurring [Member] | Term A-1 Facility | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   0 0    
Fair Value, Recurring [Member] | Term A-1 Facility | Significant Other Observable Inputs (Level 2) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   398,000 398,000    
Fair Value, Recurring [Member] | Term A-1 Facility | Fair Value, Inputs, Level 3 [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   0 0    
Fair Value, Recurring [Member] | Term A-2 Facility          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   478,844 488,813    
Fair Value, Recurring [Member] | Term A-2 Facility | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   0 0    
Fair Value, Recurring [Member] | Term A-2 Facility | Significant Other Observable Inputs (Level 2) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   478,844 488,813    
Fair Value, Recurring [Member] | Term A-2 Facility | Fair Value, Inputs, Level 3 [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   0 0    
Fair Value, Recurring [Member] | Term A-3 Facility          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   298,500      
Fair Value, Recurring [Member] | Term A-3 Facility | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   0      
Fair Value, Recurring [Member] | Term A-3 Facility | Significant Other Observable Inputs (Level 2) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   298,500      
Fair Value, Recurring [Member] | Term A-3 Facility | Fair Value, Inputs, Level 3 [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   0      
Fair Value, Recurring [Member] | Term A-4 Facility          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   488,172      
Fair Value, Recurring [Member] | Term A-4 Facility | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   0      
Fair Value, Recurring [Member] | Term A-4 Facility | Significant Other Observable Inputs (Level 2) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   488,172      
Fair Value, Recurring [Member] | Term A-4 Facility | Fair Value, Inputs, Level 3 [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   0      
Senior Notes 5.25% Due 2027 [Member] | Fair Value, Recurring [Member] | Senior Notes [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   493,100 485,700    
Senior Notes 5.25% Due 2027 [Member] | Fair Value, Recurring [Member] | Senior Notes [Member] | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   0 0    
Senior Notes 5.25% Due 2027 [Member] | Fair Value, Recurring [Member] | Senior Notes [Member] | Significant Other Observable Inputs (Level 2) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   493,100 485,700    
Senior Notes 5.25% Due 2027 [Member] | Fair Value, Recurring [Member] | Senior Notes [Member] | Fair Value, Inputs, Level 3 [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   0 0    
Senior Notes 3.625% Due 2026 [Member] | Fair Value, Recurring [Member] | Senior Notes [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   560,994 533,155    
Senior Notes 3.625% Due 2026 [Member] | Fair Value, Recurring [Member] | Senior Notes [Member] | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   0 0    
Senior Notes 3.625% Due 2026 [Member] | Fair Value, Recurring [Member] | Senior Notes [Member] | Significant Other Observable Inputs (Level 2) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   560,994 533,155    
Senior Notes 3.625% Due 2026 [Member] | Fair Value, Recurring [Member] | Senior Notes [Member] | Fair Value, Inputs, Level 3 [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   0 0    
Senior Notes 6% Due 2030 | Fair Value, Recurring [Member] | Senior Notes [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   1,000,000 977,200    
Senior Notes 6% Due 2030 | Fair Value, Recurring [Member] | Senior Notes [Member] | Quoted Prices in Active Markets for Identical Assets (Level 1) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   0 0    
Senior Notes 6% Due 2030 | Fair Value, Recurring [Member] | Senior Notes [Member] | Significant Other Observable Inputs (Level 2) [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   1,000,000 977,200    
Senior Notes 6% Due 2030 | Fair Value, Recurring [Member] | Senior Notes [Member] | Fair Value, Inputs, Level 3 [Member]          
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]          
Long-term Debt, Fair Value   $ 0 $ 0    
v3.24.0.1
Asset Impairment, Exit and Restructuring Costs (Details)
$ in Thousands
1 Months Ended 3 Months Ended 12 Months Ended
Dec. 31, 2022
USD ($)
Dec. 30, 2023
USD ($)
location
Jul. 01, 2023
USD ($)
Dec. 30, 2023
USD ($)
location
Dec. 31, 2022
USD ($)
Jan. 01, 2022
USD ($)
Restructuring Cost and Reserve [Line Items]            
Restructuring Costs and Asset Impairment Charges       $ 18,553 $ 29,666 $ 778
Asset impairment       4,734 29,666 138
Feed Ingredients [Member]            
Restructuring Cost and Reserve [Line Items]            
Restructuring Costs and Asset Impairment Charges       4,026 8,557 0
Asset impairment       2,900 8,600  
Food Ingredients [Member]            
Restructuring Cost and Reserve [Line Items]            
Restructuring Costs and Asset Impairment Charges       14,527 21,109 0
Asset impairment       1,800 $ 18,400  
Employee Severance [Member]            
Restructuring Cost and Reserve [Line Items]            
Restructuring Costs           $ 400
Employee Severance [Member] | Feed Ingredients [Member]            
Restructuring Cost and Reserve [Line Items]            
Restructuring Costs and Asset Impairment Charges       100    
Employee Severance [Member] | Food Ingredients [Member]            
Restructuring Cost and Reserve [Line Items]            
Restructuring Costs and Asset Impairment Charges   $ 1,300   $ 5,400    
Facility Closing            
Restructuring Cost and Reserve [Line Items]            
Asset impairment $ 21,100   $ 8,600      
Facility Closing | Feed Ingredients [Member]            
Restructuring Cost and Reserve [Line Items]            
Restructuring Costs and Asset Impairment Charges   1,000        
Asset impairment   $ 2,900        
Restructuring and Related Cost, Number of Locations Closed or Transferred | location   3   3    
Facility Closing | Food Ingredients [Member]            
Restructuring Cost and Reserve [Line Items]            
Restructuring Costs and Asset Impairment Charges   $ 100        
Asset impairment   1,800        
Facility Closing | Food Ingredients [Member] | UNITED STATES            
Restructuring Cost and Reserve [Line Items]            
Restructuring Costs and Asset Impairment Charges   $ 5,900        
v3.24.0.1
Concentration of Credit Risk (Details) - Customer Concentration Risk [Member] - Corporate Joint Venture
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Revenue Benchmark      
Concentration Risk [Line Items]      
Concentration Risk, Percentage 20.00% 17.00% 11.00%
Accounts Receivable      
Concentration Risk [Line Items]      
Concentration Risk, Percentage 22.00% 17.00%  
v3.24.0.1
Contingencies (Details)
$ in Millions
1 Months Ended 12 Months Ended
Jun. 30, 2018
Party
Sep. 30, 2021
USD ($)
mi
Nov. 30, 2019
USD ($)
Mar. 31, 2016
Party
mi
Dec. 30, 2023
USD ($)
contaminant
Dec. 31, 2022
USD ($)
Loss Contingencies [Line Items]            
Loss Contingency, Estimate of Possible Loss, Area of Land | mi   9   8.3    
Loss Contingency, Estimate of Possible Loss         $ 1,380.0  
Loss Contingency, Number of Parties | Party 100     100    
Number of Contaminants | contaminant         8  
Gain (Loss) Related to Litigation Settlement     $ 0.6      
Insurance Environmental and Litigation Matters [Member]            
Loss Contingencies [Line Items]            
Reserves for insurance, environmental and litigation contingencies         $ 95.1 $ 92.1
Insurance Settlements Receivable, Noncurrent         36.0 $ 36.0
Pending Litigation [Member]            
Loss Contingencies [Line Items]            
Loss Contingency, Estimate of Possible Loss         165.0  
Loss Contingency, Number of Parties | Party 40          
Plant, One [Member]            
Loss Contingencies [Line Items]            
Gain (Loss) Related to Litigation Settlement     0.3      
Plant, Two [Member]            
Loss Contingencies [Line Items]            
Gain (Loss) Related to Litigation Settlement     $ 0.3      
Lower Passaic River Area            
Loss Contingencies [Line Items]            
Loss Contingency, Estimate of Possible Loss   $ 441.0        
Loss Contingency, Damages Paid, Value         $ 0.3  
v3.24.0.1
Business Segments (Narrative) (Details)
$ in Thousands
12 Months Ended
Dec. 30, 2023
USD ($)
segment
Dec. 31, 2022
USD ($)
Jan. 01, 2022
USD ($)
Segment Reporting Information [Line Items]      
Number of Business Segments | segment 3    
Capital expenditures for the year ended: [1] $ 555,480 $ 391,309 $ 274,126
Capital assets 155,500 588,800  
Fuel Ingredients [Member]      
Segment Reporting Information [Line Items]      
Capital expenditures for the year ended: $ 39,053 $ 37,568 $ 26,078
[1] Excludes capital assets acquired by acquisition in fiscal 2023 and fiscal 2022 of approximately $155.5 million and $588.8 million, respectively.
v3.24.0.1
Business Segments (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Segment Reporting Information [Line Items]      
Net sales $ 6,788,080 $ 6,532,204 $ 4,741,369
Cost of sales and operating expenses 5,143,060 5,002,609 3,499,385
Loss/(gain) on sale of assets 7,421 4,494 958
Selling, general and administrative expenses 542,534 436,608 391,538
Restructuring Costs and Asset Impairment Charges 18,553 29,666 778
Depreciation and amortization 502,015 394,721 316,387
Acquisition and integration costs 13,884 16,372 1,396
Change in fair value of contingent consideration (7,891) 0 0
Equity In net income of Diamond Green Diesel 366,380 372,346 351,627
Segment operating income/(loss) 949,726 1,029,068 884,470
Equity in net income of other unconsolidated subsidiaries 5,011 5,102 5,753
Total other expense (234,780) (140,452) (68,827)
Income before income taxes 719,957 893,718 821,396
Total assets 11,061,084 9,202,370  
Capital expenditures for the year ended: [1] 555,480 391,309 274,126
Capital assets 155,500 588,800  
North America      
Segment Reporting Information [Line Items]      
Net sales 4,165,712 4,222,058 2,867,934
Europe      
Segment Reporting Information [Line Items]      
Net sales 1,691,449 1,769,973 1,521,031
China      
Segment Reporting Information [Line Items]      
Net sales 308,572 284,684 253,212
South America      
Segment Reporting Information [Line Items]      
Net sales 534,082 187,343 31,446
Feed Ingredients [Member]      
Segment Reporting Information [Line Items]      
Net sales 4,472,592 4,539,000 3,039,500
Cost of sales and operating expenses 3,385,859 3,473,506 2,206,248
Gross Margin 1,086,733 1,065,494 833,252
Loss/(gain) on sale of assets 814 (3,426) (550)
Selling, general and administrative expenses 310,363 258,781 220,078
Restructuring Costs and Asset Impairment Charges 4,026 8,557 0
Depreciation and amortization 360,249 295,249 218,942
Acquisition and integration costs 0 0 0
Change in fair value of contingent consideration (7,891)    
Equity In net income of Diamond Green Diesel 0 0 0
Segment operating income/(loss) 419,172 506,333 394,782
Equity in net income of other unconsolidated subsidiaries 5,011 5,102 5,753
Segment income/(loss) 424,183 511,435 400,535
Total assets 4,702,593 4,866,351  
Capital expenditures for the year ended: 413,831 270,157 187,445
Feed Ingredients [Member] | North America      
Segment Reporting Information [Line Items]      
Net sales 3,696,423 3,852,559 2,577,705
Feed Ingredients [Member] | Europe      
Segment Reporting Information [Line Items]      
Net sales 373,180 502,432 430,549
Feed Ingredients [Member] | China      
Segment Reporting Information [Line Items]      
Net sales 27,433 25,100 19,446
Feed Ingredients [Member] | South America      
Segment Reporting Information [Line Items]      
Net sales 362,657 146,682 0
Food Ingredients [Member]      
Segment Reporting Information [Line Items]      
Net sales 1,752,065 1,459,630 1,271,629
Cost of sales and operating expenses 1,310,581 1,102,250 979,232
Gross Margin 441,484 357,380 292,397
Loss/(gain) on sale of assets (8,144) (1,008) (88)
Selling, general and administrative expenses 128,464 101,681 97,555
Restructuring Costs and Asset Impairment Charges 14,527 21,109 0
Depreciation and amortization 94,991 59,029 60,929
Acquisition and integration costs 0 0 0
Change in fair value of contingent consideration 0    
Equity In net income of Diamond Green Diesel 0 0 0
Segment operating income/(loss) 211,646 176,569 134,001
Equity in net income of other unconsolidated subsidiaries 0 0 0
Segment income/(loss) 211,646 176,569 134,001
Total assets 2,646,702 1,251,473  
Capital expenditures for the year ended: 92,704 72,301 54,799
Food Ingredients [Member] | North America      
Segment Reporting Information [Line Items]      
Net sales 469,289 369,499 286,852
Food Ingredients [Member] | Europe      
Segment Reporting Information [Line Items]      
Net sales 754,846 733,967 663,619
Food Ingredients [Member] | China      
Segment Reporting Information [Line Items]      
Net sales 281,139 259,584 233,766
Food Ingredients [Member] | South America      
Segment Reporting Information [Line Items]      
Net sales 171,425 40,661 31,446
Fuel Ingredients [Member]      
Segment Reporting Information [Line Items]      
Net sales 563,423 533,574 430,240
Cost of sales and operating expenses 446,620 426,853 313,905
Gross Margin 116,803 106,721 116,335
Loss/(gain) on sale of assets (91) (60) (320)
Selling, general and administrative expenses 23,543 13,690 16,999
Restructuring Costs and Asset Impairment Charges 0 0 778
Depreciation and amortization 34,466 29,500 25,436
Acquisition and integration costs 0 0 0
Change in fair value of contingent consideration 0    
Equity In net income of Diamond Green Diesel 366,380 372,346 351,627
Segment operating income/(loss) 425,265 435,937 425,069
Equity in net income of other unconsolidated subsidiaries 0 0 0
Segment income/(loss) 425,265 435,937 425,069
Total assets 2,589,145 2,307,199  
Capital expenditures for the year ended: 39,053 37,568 26,078
Fuel Ingredients [Member] | North America      
Segment Reporting Information [Line Items]      
Net sales 0 0 3,377
Fuel Ingredients [Member] | Europe      
Segment Reporting Information [Line Items]      
Net sales 563,423 533,574 426,863
Fuel Ingredients [Member] | China      
Segment Reporting Information [Line Items]      
Net sales 0 0 0
Fuel Ingredients [Member] | South America      
Segment Reporting Information [Line Items]      
Net sales 0 0 0
Corporate Segment [Member]      
Segment Reporting Information [Line Items]      
Net sales 0 0 0
Cost of sales and operating expenses 0 0 0
Gross Margin 0 0 0
Loss/(gain) on sale of assets 0 0 0
Selling, general and administrative expenses 80,164 62,456 56,906
Restructuring Costs and Asset Impairment Charges 0 0 0
Depreciation and amortization 12,309 10,943 11,080
Acquisition and integration costs 13,884 16,372 1,396
Change in fair value of contingent consideration 0    
Equity In net income of Diamond Green Diesel 0 0 0
Segment operating income/(loss) (106,357) (89,771) (69,382)
Equity in net income of other unconsolidated subsidiaries 0 0 0
Segment income/(loss) (106,357) (89,771) (69,382)
Total assets 1,122,644 777,347  
Capital expenditures for the year ended: 9,892 11,283 5,804
Operating Segments [Member]      
Segment Reporting Information [Line Items]      
Net sales 6,788,080 6,532,204 4,741,369
Cost of sales and operating expenses 5,143,060 5,002,609 3,499,385
Gross Margin 1,645,020 1,529,595 1,241,984
Loss/(gain) on sale of assets (7,421) (4,494) (958)
Selling, general and administrative expenses 542,534 436,608 391,538
Restructuring Costs and Asset Impairment Charges 18,553 29,666 778
Depreciation and amortization 502,015 394,721 316,387
Acquisition and integration costs 13,884 16,372 1,396
Change in fair value of contingent consideration (7,891)    
Equity In net income of Diamond Green Diesel 366,380 372,346 351,627
Segment operating income/(loss) 949,726 1,029,068 884,470
Equity in net income of other unconsolidated subsidiaries 5,011 5,102 5,753
Segment income/(loss) 954,737 1,034,170 $ 890,223
Total assets $ 11,061,084 $ 9,202,370  
[1] Excludes capital assets acquired by acquisition in fiscal 2023 and fiscal 2022 of approximately $155.5 million and $588.8 million, respectively.
v3.24.0.1
Business Segments - Long Lived Assets (Details) - USD ($)
$ in Thousands
Dec. 30, 2023
Dec. 31, 2022
Revenues from External Customers and Long-Lived Assets [Line Items]    
Long-Lived Assets $ 9,205,418 $ 7,564,273
North America    
Revenues from External Customers and Long-Lived Assets [Line Items]    
Long-Lived Assets 5,667,606 5,229,906
Europe    
Revenues from External Customers and Long-Lived Assets [Line Items]    
Long-Lived Assets 1,329,466 1,276,333
China    
Revenues from External Customers and Long-Lived Assets [Line Items]    
Long-Lived Assets 116,698 120,801
South America    
Revenues from External Customers and Long-Lived Assets [Line Items]    
Long-Lived Assets 2,072,840 920,827
Other    
Revenues from External Customers and Long-Lived Assets [Line Items]    
Long-Lived Assets $ 18,808 $ 16,406
v3.24.0.1
Revenue (Details)
$ in Millions
12 Months Ended
Dec. 30, 2023
USD ($)
source
Dec. 31, 2022
USD ($)
Jan. 01, 2022
USD ($)
Revenue from Contract with Customer [Abstract]      
Number of Revenue Sources | source 2    
Revenue recognized | $ $ 171.1 $ 168.4 $ 95.3
v3.24.0.1
Revenue Disaggregation of revenues (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Disaggregation of Revenue [Line Items]      
Net sales $ 6,788,080 $ 6,532,204 $ 4,741,369
North America      
Disaggregation of Revenue [Line Items]      
Net sales 4,165,712 4,222,058 2,867,934
Europe      
Disaggregation of Revenue [Line Items]      
Net sales 1,691,449 1,769,973 1,521,031
China      
Disaggregation of Revenue [Line Items]      
Net sales 308,572 284,684 253,212
South America      
Disaggregation of Revenue [Line Items]      
Net sales 534,082 187,343 31,446
Other Geographical Areas [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 88,265 68,146 67,746
Fats [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 1,904,079 2,156,857 1,380,796
Used Cooking Oil [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 497,657 519,119 319,145
Proteins [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 1,672,027 1,476,553 1,022,694
Bakery [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 255,214 333,442 287,424
Other Rendering [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 243,525 200,945 173,405
Food Ingredients, Products and Services [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 1,476,875 1,121,995 961,617
Bioenergy [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 563,423 533,574 426,863
Biofuels [Member]      
Disaggregation of Revenue [Line Items]      
Net sales   0 3,377
Other, Products And Services [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 175,280 189,719 166,048
Food Ingredients [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 1,752,065 1,459,630 1,271,629
Food Ingredients [Member] | North America      
Disaggregation of Revenue [Line Items]      
Net sales 469,289 369,499 286,852
Food Ingredients [Member] | Europe      
Disaggregation of Revenue [Line Items]      
Net sales 754,846 733,967 663,619
Food Ingredients [Member] | China      
Disaggregation of Revenue [Line Items]      
Net sales 281,139 259,584 233,766
Food Ingredients [Member] | South America      
Disaggregation of Revenue [Line Items]      
Net sales 171,425 40,661 31,446
Food Ingredients [Member] | Other Geographical Areas [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 75,366 55,919 55,946
Food Ingredients [Member] | Fats [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 164,730 205,674 182,674
Food Ingredients [Member] | Used Cooking Oil [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Food Ingredients [Member] | Proteins [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Food Ingredients [Member] | Bakery [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Food Ingredients [Member] | Other Rendering [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Food Ingredients [Member] | Food Ingredients, Products and Services [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 1,476,875 1,121,995 961,617
Food Ingredients [Member] | Bioenergy [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Food Ingredients [Member] | Biofuels [Member]      
Disaggregation of Revenue [Line Items]      
Net sales   0 0
Food Ingredients [Member] | Other, Products And Services [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 110,460 131,961 127,338
Fuel Ingredients [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 563,423 533,574 430,240
Fuel Ingredients [Member] | North America      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 3,377
Fuel Ingredients [Member] | Europe      
Disaggregation of Revenue [Line Items]      
Net sales 563,423 533,574 426,863
Fuel Ingredients [Member] | China      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Fuel Ingredients [Member] | South America      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Fuel Ingredients [Member] | Other Geographical Areas [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Fuel Ingredients [Member] | Fats [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Fuel Ingredients [Member] | Used Cooking Oil [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Fuel Ingredients [Member] | Proteins [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Fuel Ingredients [Member] | Bakery [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Fuel Ingredients [Member] | Other Rendering [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Fuel Ingredients [Member] | Food Ingredients, Products and Services [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Fuel Ingredients [Member] | Bioenergy [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 563,423 533,574 426,863
Fuel Ingredients [Member] | Biofuels [Member]      
Disaggregation of Revenue [Line Items]      
Net sales   0 3,377
Fuel Ingredients [Member] | Other, Products And Services [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Feed Ingredients [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 4,472,592 4,539,000 3,039,500
Feed Ingredients [Member] | North America      
Disaggregation of Revenue [Line Items]      
Net sales 3,696,423 3,852,559 2,577,705
Feed Ingredients [Member] | Europe      
Disaggregation of Revenue [Line Items]      
Net sales 373,180 502,432 430,549
Feed Ingredients [Member] | China      
Disaggregation of Revenue [Line Items]      
Net sales 27,433 25,100 19,446
Feed Ingredients [Member] | South America      
Disaggregation of Revenue [Line Items]      
Net sales 362,657 146,682 0
Feed Ingredients [Member] | Other Geographical Areas [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 12,899 12,227 11,800
Feed Ingredients [Member] | Fats [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 1,739,349 1,951,183 1,198,122
Feed Ingredients [Member] | Used Cooking Oil [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 497,657 519,119 319,145
Feed Ingredients [Member] | Proteins [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 1,672,027 1,476,553 1,022,694
Feed Ingredients [Member] | Bakery [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 255,214 333,442 287,424
Feed Ingredients [Member] | Other Rendering [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 243,525 200,945 173,405
Feed Ingredients [Member] | Food Ingredients, Products and Services [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Feed Ingredients [Member] | Bioenergy [Member]      
Disaggregation of Revenue [Line Items]      
Net sales 0 0 0
Feed Ingredients [Member] | Biofuels [Member]      
Disaggregation of Revenue [Line Items]      
Net sales   0 0
Feed Ingredients [Member] | Other, Products And Services [Member]      
Disaggregation of Revenue [Line Items]      
Net sales $ 64,820 $ 57,758 $ 38,710
v3.24.0.1
Revenue Long-Term Performance Obligations (Details) - USD ($)
$ in Millions
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Revenue from Contract with Customer [Abstract]      
Revenue recognized $ 171.1 $ 168.4 $ 95.3
Revenue, Remaining Performance Obligation, Expected Timing of Satisfaction, Start Date [Axis]: 2022-12-31      
Revenue, Remaining Performance Obligation, Expected Timing of Satisfaction [Line Items]      
Expected timing of satisfaction 4 years    
Remaining performance obligation $ 798.9    
v3.24.0.1
Related Party Transactions (Details)
1 Months Ended 12 Months Ended
Jun. 15, 2023
USD ($)
Apr. 01, 2021
USD ($)
agreement
May 01, 2019
USD ($)
Jan. 31, 2024
USD ($)
Dec. 30, 2023
USD ($)
Dec. 31, 2022
USD ($)
Jan. 01, 2022
USD ($)
Feb. 25, 2020
USD ($)
agreement
Related Party Transaction [Line Items]                
Revenue from Contract with Customer, Excluding Assessed Tax         $ 6,788,080,000 $ 6,532,204,000 $ 4,741,369,000  
Number Of Terminaling Agreements | agreement               2
Related Party, Unrecorded Unconditional Guarantee               $ 50,000,000
GTL Terminaling Agreements [Domain]                
Related Party Transaction [Line Items]                
Number Of Terminaling Agreements | agreement   2            
Related Party, Unrecorded Unconditional Guarantee   $ 160,000,000            
Related Party, Initial Agreement Term   20 years            
Diamond Green Diesel Holdings LLC Joint Venture [Member]                
Related Party Transaction [Line Items]                
Revenue from Contract with Customer, Excluding Assessed Tax         1,300,000,000 1,100,000,000 521,700,000  
Accounts receivable         172,300,000 116,900,000    
Related Party, Sales Eliminated         79,400,000 62,800,000 24,000,000  
Deferred Revenue, Additions         16,100,000 15,800,000 6,000,000  
Revolving Credit Facility [Member] | Revolving Loan Agreement [Member]                
Related Party Transaction [Line Items]                
Line of Credit Facility, Maximum Borrowing Capacity $ 200,000,000   $ 50,000,000          
Line of Credit Facility, Fair Value of Amount Outstanding         0 25,000,000    
Line of Credit Facility, Amount Borrowed         50,000,000      
Interest Expense, Long-term Debt         600,000 $ 600,000 $ 100,000  
Revolving Credit Facility [Member] | Revolving Loan Agreement [Member] | Subsequent Event [Member]                
Related Party Transaction [Line Items]                
Line of Credit Facility, Amount Borrowed       $ 200,000,000        
Lender One [Member] | Revolving Credit Facility [Member] | Revolving Loan Agreement [Member]                
Related Party Transaction [Line Items]                
Line of Credit Facility, Maximum Borrowing Capacity $ 100,000,000   $ 25,000,000          
Line of Credit Facility, Amount Borrowed         $ 25,000,000      
Lender One [Member] | Revolving Credit Facility [Member] | Revolving Loan Agreement [Member] | Subsequent Event [Member]                
Related Party Transaction [Line Items]                
Line of Credit Facility, Amount Borrowed       $ 100,000,000        
LIBO Rate [Member] | Revolving Credit Facility [Member] | Revolving Loan Agreement [Member]                
Related Party Transaction [Line Items]                
Debt instrument, basis spread on variable rate     2.50%          
Secured Overnight Financing Rate (SOFR) Overnight Index Swap Rate | Revolving Credit Facility [Member] | Revolving Loan Agreement [Member]                
Related Party Transaction [Line Items]                
Debt instrument, basis spread on variable rate 2.50%              
v3.24.0.1
Cash Flow Information (Details) - USD ($)
$ in Thousands
12 Months Ended
Dec. 30, 2023
Dec. 31, 2022
Jan. 01, 2022
Nonmonetary Transactions [Abstract]      
Change in accrued capital expenditures $ 2,222 $ 9,558 $ 6,585
Interest, net of capitalized interest 261,321 113,362 58,449
Income taxes, net of refunds 152,670 113,013 46,399
Operating lease right of use asset obtained in exchange for new lease liabilities 79,462 70,269 56,642
Debt issued for assets $ 3,827 $ 6,103 $ 126