CONTINENTAL BUILDING PRODUCTS, INC., 10-Q filed on 5/3/2019
Quarterly Report
v3.19.1
Document and Entity Information - shares
3 Months Ended
Mar. 31, 2019
May 01, 2019
Document and Entity Information [Abstract]    
Document Type 10-Q  
Amendment Flag false  
Document Period End Date Mar. 31, 2019  
Document Fiscal Year Focus 2018  
Document Fiscal Period Focus Q1  
Trading Symbol CBPX  
Entity Registrant Name CONTINENTAL BUILDING PRODUCTS, INC.  
Entity Central Index Key 0001592480  
Current Fiscal Year End Date --12-31  
Entity Current Reporting Status Yes  
Entity Filer Category Large Accelerated Filer  
Entity Emerging Growth false  
Entity Small Business false  
Entity Common Stock, Shares Outstanding   34,720,561
v3.19.1
Consolidated Statements of Operations - USD ($)
$ in Thousands
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Income Statement [Abstract]    
Net sales $ 122,032 $ 116,802
Cost of goods sold 90,786 86,616
Gross profit 31,246 30,186
Selling and administrative 9,653 9,424
Gain from insurance recoveries, net 1,513 0
Operating income 23,106 20,762
Other expense, net (36) (140)
Interest expense, net (2,492) (2,720)
Income before losses from equity method investment and provision for income taxes 20,578 17,902
Losses from equity method investment (45) (364)
Income before provision for income taxes 20,533 17,538
Provision for income taxes (4,607) (3,892)
Net income $ 15,926 $ 13,646
Net income per share:    
Basic (usd per share) $ 0.45 $ 0.36
Diluted (usd per share) $ 0.45 $ 0.36
Weighted average shares outstanding:    
Basic (shares) 35,248,280 37,432,782
Diluted (shares) 35,350,259 37,604,953
v3.19.1
Consolidated Statements of Comprehensive Income - USD ($)
$ in Thousands
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Statement of Comprehensive Income [Abstract]    
Net income $ 15,926 $ 13,646
Foreign currency translation adjustment 324 (481)
Derivative instrument adjustments, net of taxes (378) 1,045
Other comprehensive (loss)/income (54) 564
Comprehensive income $ 15,872 $ 14,210
v3.19.1
Consolidated Balance Sheets - USD ($)
$ in Thousands
Mar. 31, 2019
Dec. 31, 2018
Assets:    
Cash and cash equivalents $ 101,081 $ 102,633
Trade receivables, net 43,985 38,454
Inventories, net 37,513 32,225
Prepaid and other current assets 5,264 19,805
Total current assets 187,843 193,117
Property, plant and equipment, net 285,701 288,368
Customer relationships and other intangibles, net 60,971 62,680
Goodwill 119,945 119,945
Equity method investment 7,832 7,975
Operating lease - right of use assets 918  
Debt issuance costs 252 296
Total Assets 663,462 672,381
Liabilities:    
Accounts payable 34,706 48,060
Accrued and other liabilities 5,595 12,815
Debt, current portion 1,720 1,669
Operating lease liabilities, current portion 625  
Total current liabilities 42,646 62,544
Deferred taxes and other long-term liabilities 19,651 20,204
Debt, non-current portion 261,420 261,886
Operating lease liabilities, non-current portion 978 0
Total Liabilities 324,695 344,634
Shareholders' Equity:    
Undesignated preferred stock, par value $0.001 per share; 10,000,000 shares authorized, no shares issued and outstanding 0 0
Common stock, $0.001 par value per share; 190,000,000 shares authorized; 44,537,285 and 44,472,214 shares issued and 35,275,032 and 35,401,868 shares outstanding as of March 31, 2019 and December 31, 2018, respectively 44 44
Additional paid-in capital 327,668 327,515
Less: Treasury stock (214,055) (209,050)
Accumulated other comprehensive loss (3,445) (3,391)
Accumulated earnings 228,555 212,629
Total Shareholders' Equity 338,767 327,747
Total Liabilities and Shareholders' Equity $ 663,462 $ 672,381
v3.19.1
Consolidated Balance Sheets (Parenthetical) - $ / shares
Mar. 31, 2019
Dec. 31, 2018
Statement of Financial Position [Abstract]    
Undesignated preferred stock, par value (usd per share) $ 0.001 $ 0.001
Undesignated preferred stock, shares authorized (in shares) 10,000,000 10,000,000
Undesignated preferred stock, shares issued (in shares) 0 0
Undesignated preferred stock, shares outstanding (in shares) 0 0
Common stock, par value (usd per share) $ 0.001 $ 0.001
Common stock, shares authorized (in shares) 190,000,000 190,000,000
Common stock, shares issued (in shares) 44,537,285 44,472,214
Common stock, shares outstanding (in shares) 35,275,032 35,401,868
v3.19.1
Consolidated Statements of Cash Flows - USD ($)
$ in Thousands
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Cash flows from operating activities:    
Net income $ 15,926 $ 13,646
Adjustments to reconcile net income to net cash provided by operating activities:    
Depreciation and amortization 10,520 10,581
Amortization of debt issuance costs and debt discount 309 334
Gain from insurance recoveries (1,513) 0
Losses from equity method investment 45 364
Amortization of deferred gain on terminated swaps (288) 0
Share-based compensation 570 600
Change in assets and liabilities:    
Trade receivables (5,553) (7,562)
Inventories (5,244) (2,913)
Prepaid expenses and other current assets 14,562 1,144
Accounts payable (12,107) (1,353)
Accrued and other current liabilities (6,537) (1,042)
Other long-term liabilities (54) (56)
Net cash provided by operating activities 10,636 13,743
Cash flows from investing activities:    
Payments for property, plant and equipment (6,656) (5,955)
Payments for intangible assets (701) (482)
Proceeds from insurance recoveries 1,589 0
Capital contributions to equity method investment (58) (251)
Distributions from equity method investment 156 78
Net cash used in investing activities (5,670) (6,610)
Cash flows from financing activities:    
Proceeds from exercise of stock options 118 11
Tax withholdings on share-based compensation (1,137) (421)
Principal payments for debt (679) (679)
Payments to repurchase common stock (5,005) (14,550)
Net cash used in financing activities (6,703) (15,639)
Effect of foreign exchange rates on cash and cash equivalents 185 (167)
Net change in cash and cash equivalents (1,552) (8,673)
Cash, beginning of period 102,633 72,521
Cash, end of period $ 101,081 $ 63,848
v3.19.1
Consolidated Statements of Changes in Shareholders' Equity - USD ($)
$ in Thousands
Total
Common Stock
Additional Paid-In Capital
Treasury Stock
Accumulated Other Comprehensive Loss
Accumulated Earnings
Beginning Balance at Dec. 31, 2017 $ 318,026 $ 44 $ 325,391 $ (143,357) $ (2,649) $ 138,597
Beginning balance (in shares) at Dec. 31, 2017   37,532,959        
Increase (Decrease) in Stockholders' Equity [Roll Forward]            
Net income 13,646         13,646
Other comprehensive income (loss), net of tax 564       564  
Purchase of treasury shares (14,550) $ 0   (14,550)    
Purchase of treasury shares ( in shares)   (530,600)        
Stock option exercise 11 $ 0 11      
Stock option exercise, shares   781        
Share-based compensation 213 $ 0 213      
Share-based compensation, shares   85,838        
Ending Balance at Mar. 31, 2018 317,910 $ 44 325,615 (157,907) (2,085) 152,243
Ending balance (in shares) at Mar. 31, 2018   37,088,978        
Beginning Balance at Dec. 31, 2018 327,747 $ 44 327,515 (209,050) (3,391) 212,629
Beginning balance (in shares) at Dec. 31, 2018   35,401,868        
Increase (Decrease) in Stockholders' Equity [Roll Forward]            
Net income 15,926         15,926
Other comprehensive income (loss), net of tax (54)       (54)  
Purchase of treasury shares (5,005) $ 0   (5,005)    
Purchase of treasury shares ( in shares)   (191,907)        
Stock option exercise 118 $ 0 118      
Stock option exercise, shares   6,500        
Share-based compensation 35 $ 0 35      
Share-based compensation, shares   58,571        
Ending Balance at Mar. 31, 2019 $ 338,767 $ 44 $ 327,668 $ (214,055) $ (3,445) $ 228,555
Ending balance (in shares) at Mar. 31, 2019   35,275,032        
v3.19.1
Background and Nature of Operations
3 Months Ended
Mar. 31, 2019
Organization, Consolidation and Presentation of Financial Statements [Abstract]  
Background and Nature of Operations
BACKGROUND AND NATURE OF OPERATIONS
Description of Business
Continental Building Products, Inc. (the "Company") is a Delaware corporation. The Company manufactures gypsum wallboard related products for commercial and residential buildings and houses. The Company operates a network of three highly efficient wallboard facilities, all located in the eastern United States, and produces joint compound at one plant in the United States and at another plant in Canada.
v3.19.1
Significant Accounting Policies
3 Months Ended
Mar. 31, 2019
Accounting Policies [Abstract]  
Significant Accounting Policies
SIGNIFICANT ACCOUNTING POLICIES
(a)
Basis of Presentation
The accompanying consolidated financial statements for the Company have been prepared in accordance with accounting principles generally accepted in the United States ("U.S. GAAP"). The consolidated financial statements include the accounts of the Company and its wholly-owned subsidiaries. All intercompany transactions have been eliminated.
(b)
Basis of Presentation for Interim Periods
Certain information and footnote disclosures normally included for the annual financial statements prepared in accordance with U.S. GAAP have been condensed or omitted for the interim periods presented. Management believes that the unaudited interim financial statements include all adjustments (which are normal and recurring in nature) necessary to present fairly the financial position of the Company and the results of operations and cash flows for the periods presented.
The results of operations for the periods presented are not necessarily indicative of the results that may be expected for the year ending December 31, 2019. Seasonal changes and other conditions can affect the sales volumes of the Company's products. Therefore, the financial results for any interim period do not necessarily indicate the expected results for the year.
The financial statements should be read in conjunction with Company's audited consolidated financial statements and the notes thereto for the year ended December 31, 2018 included in the Company's Annual Report on Form 10-K for the fiscal year then ended (the "2018 10-K"). The Company has continued to follow the accounting policies set forth in those financial statements.
(c)
Supplemental Cash Flow Disclosure
Table 2.1: Certain Cash Transactions and Other Activity
 
For the Three Months Ended,
 
March 31, 2019
 
March 31, 2018
 
(in thousands)
Cash paid for amounts included in the measurement of lease liabilities:
 
 
 
Operating lease cash outflows
$
152

 
$
148

Other activity:
 
 
 
Acquisition of property, plant and equipment included in liabilities
$
1,813

 
$
3,684


(d) Recent Accounting Pronouncements
Accounting Standards Recently Adopted
The Company adopted Financial Accounting Standards Board ("FASB") Accounting Standards Update ("ASU") 2016-02, "Leases.", as of January 1, 2019. The Company elected the transition package of practical expedients permitted within ASU 2016-02, which among other things, allowed the Company to carryforward the historical lease classification. In addition, the Company elected the comparative period practical expedient, which allowed the Company to implement the guidance as of the effective date without having to adjust the comparative financial statements. Instead, under this expedient, companies recognize the cumulative effect adjustment in equity. The Company also made an accounting policy election that leases with an initial term of 12 months or less will not be recorded on the balance sheet and will result in the recognition of those lease payments in the Consolidated Statements of Operations on a straight-line basis over the lease term. The adoption of the standard resulted in recognition of approximately $1.0 million in right of use assets and $1.7 million in lease liabilities for operating leases on the Company's Consolidated Balance Sheet, with no impact to its retained earnings, Consolidated Statement of Operations and Consolidated Statement of Cash Flows.
The Company adopted ASU 2017-12, "Derivatives and Hedging (Topic 815), Targeted Improvements to Accounting for Hedging Activities," as of January 1, 2019. This ASU expands an entity's ability to hedge non-financial and financial risk components and reduce complexity in fair value hedges of interest rate risk. The guidance eliminates the requirement to separately measure and report hedge ineffectiveness and generally requires the entire change in the fair value of a hedging instrument to be presented in the same income statement line as the hedged item. The adoption of the standard did not have a material impact on the Company's Consolidated Financial Statements.
Accounting Standards Not Yet Adopted
In June 2016, the FASB issued ASU 2016-13, "Financial Instruments – Credit Losses: Measurement of Credit Losses on Financial Instruments." This ASU is intended to introduce a revised approach to the recognition and measurement of credit losses, emphasizing an updated model based on expected losses rather than incurred losses. The provisions of this standard are effective for reporting periods beginning after December 15, 2019 and early adoption is permitted. The Company is currently evaluating the impact that this guidance may have on its Consolidated Financial Statements.
In August 2018, the FASB issued ASU 2018-13, "Fair Value Measurements (Topic 820), Changes to the Disclosure Requirements for Fair Value Measurement." This ASU eliminates certain disclosure requirements for fair value measurements for all entities, requires public entities to disclose certain new information and modifies some disclosure requirements. The provisions of this standard are effective for reporting periods beginning after December 15, 2019 and early adoption is permitted. The Company is currently evaluating the impact that this guidance may have on its Consolidated Financial Statements.
In August 2018, the FASB issued ASU 2018-15, "Intangibles - Goodwill and Other - Internal-Use Software (Subtopic 350-40), Customer's Accounting for Implementation Costs Incurred in a Cloud Computing Arrangement That Is a Service Contract." This ASU requires a customer in a cloud computing arrangement that is a service contract to follow the internal-use software guidance in Accounting Standards Codification 350-40 to determine which implementation costs to defer and recognize as an asset. The provisions of this standard are effective for reporting periods beginning after December 15, 2019 and early adoption is permitted. The Company is currently evaluating the impact that this guidance may have on its Consolidated Financial Statements.
(e) Reclassifications
Certain reclassifications of prior year information were made to conform to the 2019 presentation. These reclassifications had no material impact on the Company's Consolidated Financial Statements.
v3.19.1
Trade Receivables, Net
3 Months Ended
Mar. 31, 2019
Receivables [Abstract]  
Trade Receivables, Net
TRADE RECEIVABLES, NET
Table 3: Details of Trade Receivables, Net
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Trade receivables, gross
$
44,695

 
$
39,426

Allowance for cash discounts and doubtful accounts
(710
)
 
(972
)
Trade receivables, net
$
43,985

 
$
38,454


Trade receivables are recorded net of credit memos issued during the normal course of business.
v3.19.1
Inventories, Net
3 Months Ended
Mar. 31, 2019
Inventory Disclosure [Abstract]  
Inventories, Net
INVENTORIES, NET
Table 4: Details of Inventories, Net
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Finished products
$
7,760

 
$
6,700

Raw materials
22,297

 
18,388

Supplies and other
7,456

 
7,137

Inventories, net
$
37,513

 
$
32,225

v3.19.1
Property, Plant and Equipment, Net
3 Months Ended
Mar. 31, 2019
Property, Plant and Equipment [Abstract]  
Property, Plant and Equipment, Net
PROPERTY, PLANT AND EQUIPMENT, NET
Table 5: Details of Property, Plant and Equipment, Net
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Land
$
13,186

 
$
13,185

Buildings
120,118

 
118,076

Plant machinery
293,313

 
292,219

Mobile equipment
15,468

 
15,163

Construction in progress
25,520

 
23,566

Property, plant and equipment, at cost
467,605

 
462,209

Accumulated depreciation
(181,904
)
 
(173,841
)
Property, plant and equipment, net
$
285,701

 
$
288,368


Depreciation expense was $8.2 million and $8.1 million for the three months ended March 31, 2019 and 2018, respectively.
v3.19.1
Customer Relationships and Other Intangibles, Net
3 Months Ended
Mar. 31, 2019
Goodwill and Intangible Assets Disclosure [Abstract]  
Customer Relationships and Other Intangibles, Net
CUSTOMER RELATIONSHIPS AND OTHER INTANGIBLES, NET
Table 6.1: Details of Customer Relationships and Other Intangibles, Net
 
March 31, 2019
 
December 31, 2018
 
Gross
 
Accumulated Amortization
 
Net
 
Gross
 
Accumulated Amortization
 
Net
 
(in thousands)
Customer relationships
$
116,310

 
$
(67,702
)
 
$
48,608

 
$
116,180

 
$
(65,738
)
 
$
50,442

Purchased software
8,736

 
(5,657
)
 
3,079

 
8,225

 
(5,507
)
 
2,718

Trademarks
14,789

 
(5,505
)
 
9,284

 
14,772

 
(5,252
)
 
9,520

Total
$
139,835

 
$
(78,864
)
 
$
60,971

 
$
139,177

 
$
(76,497
)
 
$
62,680


Amortization expense was $2.3 million and $2.5 million for the three months ended March 31, 2019 and 2018, respectively.
Table 6.2: Details of Future Amortization Expense of Customer Relationships and Other Intangibles
 
As of March 31, 2019
 
(in thousands)
April 1, 2019 through December 31, 2019
$
6,935

2020
8,662

2021
7,761

2022
6,987

2023
6,104

Thereafter
24,522

Total
$
60,971

v3.19.1
Investment in Seven Hills
3 Months Ended
Mar. 31, 2019
Equity Method Investments and Joint Ventures [Abstract]  
Investment in Seven Hills
INVESTMENT IN SEVEN HILLS
The Company is a party with an unaffiliated third party to a paperboard liner venture named Seven Hills Paperboard, LLC ("Seven Hills") that, pursuant to a paper supply agreement, provides the Company with a continuous supply of high-quality recycled paperboard liner to meet its ongoing production requirements.
The Company has evaluated the characteristics of its investment and determined that Seven Hills is a variable interest entity, but that it does not have the power to direct the principal activities most impacting the economic performance of Seven Hills, and is thus not the primary beneficiary. As such, the Company accounts for this investment in Seven Hills under the equity method of accounting.
Paperboard liner purchased from Seven Hills was $13.5 million and $12.2 million for the three months ended March 31, 2019 and 2018, respectively. As of March 31, 2019, the Company had certain purchase commitments for paper totaling $35.5 million through 2022.
v3.19.1
Accrued and Other Liabilities
3 Months Ended
Mar. 31, 2019
Payables and Accruals [Abstract]  
Accrued and Other Liabilities
ACCRUED AND OTHER LIABILITIES
Table 8: Details of Accrued and Other Liabilities
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Employee-related costs
$
3,497

 
$
10,768

Property taxes
664

 
82

Other taxes
477

 
351

Other
957

 
1,614

Accrued and other liabilities
$
5,595

 
$
12,815

v3.19.1
Debt
3 Months Ended
Mar. 31, 2019
Debt Disclosure [Abstract]  
Debt
DEBT 
Table 9.1: Details of Debt
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Amended and Restated Credit Agreement (1)
$
251,978

 
$
252,658

Industrial revenue bonds (2)
16,200

 
16,200

Less: Original issue discount (net of amortization)
(1,223
)
 
(1,285
)
Less: Debt issuance costs
(3,815
)
 
(4,018
)
Total debt
263,140

 
263,555

Less: Current portion of long-term debt
(1,720
)
 
(1,669
)
Long-term debt
$
261,420

 
$
261,886


(1)
As of March 31, 2019 and December 31, 2018, the Amended and Restated Credit Agreement, as amended, had a maturity date of August 18, 2023 and an interest rate of LIBOR (with a 0.75% floor) plus 2.00%.
(2)
As of March 31, 2019 and December 31, 2018, Industrial revenue bonds had a maturity date of December 1, 2025 and an interest rate of LIBOR plus 1.50% less an approximate 20 percent reduction in the rate related to the tax-free interest income to the bond holders.
On August 18, 2016, the Company, Continental Building Products Operating Company, LLC and Continental Building Products Canada Inc. and the lenders party thereto and Credit Suisse, as Administrative Agent, entered into an Amended and Restated Credit Agreement amending and restating the Company's existing first lien credit agreement (the "Amended and Restated Credit Agreement"). The Amended and Restated Credit Agreement provides for a $275 million senior secured first lien term loan facility (the "Term Loan") and a $75.0 million senior secured revolving credit facility (the "Revolver"), which mature on August 18, 2023 and August 18, 2021, respectively. The interest rate under the Amended and Restated Credit Agreement was a spread over LIBOR of 2.75% and floor of 0.75%.
On February 21, 2017, the Company repriced its Term Loan under the Amended and Restated Credit Agreement lowering its interest rate by 25 basis points to LIBOR plus 2.50%. Subsequently, on December 6, 2017, the Company further repriced its term loan under the Amended and Restated Credit Agreement lowering its interest rate by an additional 25 basis points to LIBOR plus 2.25% and allowing for a further reduction in the interest rate to LIBOR plus 2.00% based on the attainment of a total leverage ratio of 1.1 or better. All other terms and conditions under the Amended and Restated Credit Agreement remained the same.
During both the three months ended March 31, 2019 and 2018, the Company made $0.7 million of scheduled mandatory principal payments. Because the Company attained a total leverage ratio of less than 1.1 to 1 during the fourth quarter of 2018, the interest rate was further reduced pursuant to the terms of the Amended and Restated Credit Agreement to LIBOR plus 2.00% as of December 31, 2018. As of March 31, 2019, the annual effective interest rate, including original issue discount and amortization of debt issuance costs, was 5.0%.
In December 2018, the Company completed a financing of industrial revenue bonds due 2025 with a total commitment of $28 million. The bonds were issued by the County of Campbell, Kentucky and Putnam County Development Authority, pursuant to a trust indenture between the issuers and Huntington National Bank, as trustee. Proceeds of the bonds are loaned by the issuers to the Company under a loan agreement, whereby the Company is obligated to make loan payments to the issuers sufficient to pay all debt service and expenses related to the bonds. The Company's obligations under the loan agreement and related note bear interest at a fluctuating rate based on LIBOR plus 1.50% less an approximate 20 percent reduction in the rate related to the tax-free interest income to the bond holders. The loan agreement contains restrictions and covenants on our operations that are consistent with those contained in the Amended and Restated Credit Agreement mentioned below.
There were no amounts outstanding under the Revolver as of March 31, 2019 or 2018. Interest under the Revolver is floating, based on LIBOR plus 2.25%. In addition, the Company pays a facility fee of 50 basis points per annum on the total capacity under the Revolver. Availability under the Revolver as of March 31, 2019, based on draws and outstanding letters of credit and absence of violations of covenants, was $73.6 million.
Table 9.2: Details of Future Minimum Principal Payments Due
 
Amount Due
 
(in thousands)
April 1, 2019 through December 31, 2019
$
2,036

2020
5,326

2021
6,196

2022
6,196

2023
245,074

Thereafter
3,350

Total Payments
$
268,178


Under the terms of the Amended and Restated Credit Agreement, the Company is required to comply with certain covenants, including among others, the limitation of indebtedness, limitation on liens, and limitations on certain cash distributions. One single financial covenant governs all of the Company's debt and only applies if the outstanding borrowings of the Revolver plus outstanding letters of credit are greater than $22.5 million as of the end of the quarter. The financial covenant is a total leverage ratio calculation, in which total debt less outstanding cash is divided by adjusted earnings before interest, taxes, depreciation and amortization. As the sum of outstanding borrowings under the Revolver and outstanding letters of credit were less than $22.5 million at March 31, 2019, the total leverage ratio of no greater than 5.0 under the financial covenant was not applicable at March 31, 2019. The Company was in compliance with all applicable covenants under the Amended and Restated Credit Agreement as of March 31, 2019.
v3.19.1
Derivative Instruments
3 Months Ended
Mar. 31, 2019
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Derivative Instruments
DERIVATIVE INSTRUMENTS
Commodity Derivative Instruments
As of March 31, 2019, the Company had 2.4 million mmBTUs (millions of British Thermal Units) in aggregate notional amount outstanding natural gas swap contracts to manage commodity price exposures. All of these contracts mature by January 31, 2020. The Company elected to designate these derivative instruments as cash flow hedges in accordance with ASC 815-20, "Derivatives – Hedging". No ineffectiveness was recorded on these contracts during the three months ended March 31, 2019 and 2018.
Interest Rate Derivative Instrument
In September 2016, the Company entered into interest rate swap agreements for a combined notional amount of $100.0 million with a term of four years, which hedged the floating LIBOR on a portion of the term loan under the Amended and Restated Credit Agreement to an average fixed rate of 1.323% and LIBOR floor of 0.75%. The Company elected to designate these interest rate swaps as cash flow hedges for accounting purposes.
On March 29, 2018, the Company terminated its interest rate swap agreements that were previously designated as a cash flow hedge and received $3.2 million in cash, the fair value of the swap on the termination date. The unrealized gain at termination remains in accumulated other comprehensive income and will be amortized into interest expense over the life of the original hedged instrument. During three months ended March 31, 2019, $0.2 million of unrealized gain, net of tax was amortized into interest expense. Also on March 29, 2018, the Company entered into new interest rate swap agreements for a combined notional amount of $100.0 million, which expire on September 30, 2020 and hedge the floating LIBOR on a portion of the Term Loan to an average fixed rate of 2.46% and LIBOR floor of 0.75%. The Company elected to designate these interest rate swaps as cash flow hedges for accounting purposes. No ineffectiveness was recorded on these contracts during the three months ended March 31, 2019 and 2018.
Table 10.1: Details of Derivatives Fair Value
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Assets
 
 
 
Interest rate swap
$

 
$
86

Commodity hedges
101

 
61

Total assets
$
101

 
$
147

Liabilities
 
 
 
Interest rate swap
$
223

 
$

Commodity hedges
27

 
105

Total liabilities
$
250

 
$
105


Table 10.2: Gains/(losses) on Derivatives
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
March 31, 2019
 
March 31, 2018
 
Gain/(loss) recognized in AOCI on derivatives (effective portion), net of tax
 
Gain/(loss) reclassified from AOCI into income (effective portion), net of tax
 
(in thousands)
Interest rate swap
$
(161
)
 
$
831

 
$
303

 
$
70

Commodity hedges
41

 
241

 
(45
)
 
(97
)
Total
$
(120
)
 
$
1,072

 
$
258

 
$
(27
)

Counterparty Risk
The Company is exposed to credit losses in the event of nonperformance by the counterparties to the Company's derivative instruments. As of March 31, 2019, the Company's derivatives were in a $0.1 million net liability position and recorded in Other current assets and Other current liabilities. All of the Company's counterparties have investment grade credit ratings; accordingly, the Company anticipates that the counterparties will be able to fully satisfy their obligations under the contracts. The Company's agreements outline the conditions upon which it or the counterparties are required to post collateral. As of March 31, 2019, the Company had no collateral posted with its counterparties related to the derivatives.
v3.19.1
Leases Leases
3 Months Ended
Mar. 31, 2019
Leases [Abstract]  
Leases
LEASES
The Company leases certain buildings and equipment. The Company's facility and equipment leases may provide for escalations of rent or rent abatements and payment of pro rata portions of building operating expenses. Certain building leases also include options to renew, with renewal terms that can extend the lease term up to 5 years. The exercise of lease renewal options is at the Company's sole discretion.
Table 11.1: Components of lease expense
 
For the Three Months Ended,
 
March 31, 2019
 
March 31, 2018
 
(in thousands)
Operating lease cost
$
101

 
$
99

Short term lease cost
511

 
735

Total lease cost
$
612

 
$
834


Table 11.2: Maturities of lease liabilities
 
Operating leases
 
(in thousands)
April 1, 2019 through December 31, 2019
$
468

2020
637

2021
600

2022

2023

Total lease payments
$
1,705

Less imputed interest
(102
)
Present value of lease liabilities
$
1,603


Table 11.3: Details of lease term and discount rate
 
As of March 31, 2019
Weighted-average remaining lease term
 
Operating leases
3 years

Weighted-average discount rate
 
Operating leases
4.52
%
v3.19.1
Treasury Stock
3 Months Ended
Mar. 31, 2019
Equity [Abstract]  
Treasury Stock
TREASURY STOCK
On November 4, 2015, the Company announced that the Board of Directors approved a new stock repurchase program authorizing the Company to repurchase up to $50 million of its common stock, at such times and prices as determined by management as market conditions warrant, through December 31, 2016. Pursuant to this authorization, the Company has repurchased shares of its common stock in the open market and in private transactions.
Since the initial authorization, the Company' Board of Directors has expanded and extended the stock repurchase program. The most recent authorization on February 21, 2018 expanded the program to a total of $300 million and also extended the expiration date to December 31, 2019. As of March 31, 2019, there was approximately $126.0 million of capacity remaining under this repurchase authorization.
All repurchased shares are held in treasury, reducing the number of shares of common stock outstanding and used in the Company's earnings per share calculation.
Table 12: Details of Treasury Stock Activity
 
March 31, 2019
 
March 31, 2018
 
Shares
 
Amount (1)
 
Average Share Price (1)
 
Shares
 
Amount (1)
 
Average Share Price (1)
 
(in thousands, except share data)
Beginning Balance
9,070,346

 
$
209,050

 
$
23.05

 
6,788,817

 
$
143,357

 
$
21.12

Repurchases on open market
191,907

 
5,005

 
26.08

 
530,600

 
14,550

 
27.42

Ending Balance
9,262,253

 
$
214,055

 
$
23.11

 
7,319,417

 
$
157,907

 
$
21.57

(1) Includes commissions paid for repurchases on open market.
v3.19.1
Share-Based Compensation
3 Months Ended
Mar. 31, 2019
Disclosure of Compensation Related Costs, Share-based Payments [Abstract]  
Share-Based Compensation
SHARE-BASED COMPENSATION
On February 19, 2019, the Company granted certain employees 63,772 Restricted Stock Units ("RSUs") that vest ratably over four years from the grant date. All of these grants had a market price on the date of grant of $27.32. Additionally, on February 20, 2019, the Company granted an employee and members of the Board of Directors 23,936 RSUs and 17,100 RSUs, respectively, that vest ratably over a period of four years for the employee and one year for the members of the Board of Directors from the grant date and had a market price on the date of grant of $27.24.
On February 19, 2019 and February 20, 2019, the Company also granted certain employees 30,172 Performance Based RSUs ("PRSUs") and 23,936 PRSUs, respectively. The PRSUs vest on December 31, 2021, with the exact number of PRSUs vesting subject to the achievement of certain performance conditions through December 31, 2020. The number of PRSUs earned will vary from 0% to 240% of the number of PRSUs awarded. The market price on February 19, 2019 was $27.32, and the market price on February 20, 2019 was $27.24.
For both the three months ended March 31, 2019 and 2018, the Company recognized share-based compensation expenses of $0.6 million in expense. The expenses related to share-based compensation awards that were recorded in selling and administrative expenses. As of March 31, 2019, there was $6.9 million of total unrecognized compensation cost related to non-vested stock options, restricted stock awards, RSUs and PRSUs. This cost is expected to be recognized over a weighted average period of 2.7 years.
v3.19.1
Accumulated Other Comprehensive Loss
3 Months Ended
Mar. 31, 2019
Equity [Abstract]  
Accumulated Other Comprehensive Loss
ACCUMULATED OTHER COMPREHENSIVE LOSS
Table 14: Details of Changes in Accumulated Other Comprehensive Loss by Category
 
Foreign currency translation adjustment
 
Net unrealized gain on derivatives, net of tax
 
Total
 
(in thousands)
Balance as of December 31, 2018
$
(5,027
)
 
$
1,636

 
$
(3,391
)
Other comprehensive income/(loss) before reclassifications
324

 
(120
)
 
204

Amounts reclassified from accumulated other comprehensive loss

 
(258
)
 
(258
)
Net current period other comprehensive income/(loss)
324

 
(378
)
 
(54
)
Balance as of March 31, 2019
$
(4,703
)
 
$
1,258

 
$
(3,445
)
v3.19.1
Income Taxes
3 Months Ended
Mar. 31, 2019
Income Tax Disclosure [Abstract]  
Income Taxes
INCOME TAXES
The Company’s estimated annual effective tax rate is 22.5%. The Company is subject to federal income taxes and various state, provincial and local income taxes. The Company is subject to audit examinations at the U.S. federal, state and local levels by tax authorities in those jurisdictions. In addition, the Canadian operations are subject to audit examinations at federal and provincial levels by tax authorities in those jurisdictions. The tax matters challenged by the tax authorities are typically complex; therefore, the ultimate outcome of any challenges would be subject to uncertainty. The Company has not identified any issues that did not meet the recognition threshold or would be impacted by the measurement provisions of the uncertain tax position guidance.
v3.19.1
Earnings Per Share
3 Months Ended
Mar. 31, 2019
Earnings Per Share [Abstract]  
Earnings Per Share
EARNINGS PER SHARE
The following table shows the weighted average number of shares used in computing earnings per share and the effect on the weighted average number of shares of potentially dilutive securities. Potentially dilutive common stock has no effect on income available to common stockholders. For the three months ended March 31, 2019 and 2018 respectively, approximately 82,253 and 62,949 share-based compensation awards were excluded from the weighted average shares outstanding because their impact would be anti-dilutive in the computation of dilutive earnings per share
Table 16: Details of Basic and Dilutive Earnings Per Share
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
(dollars in thousands, except for per share amounts)
Net income
$
15,926

 
$
13,646

 
 
 
 
Weighted average number of shares outstanding - basic
35,248,280

 
37,432,782

Effect of dilutive securities:
 
 
 
Restricted stock awards

 
3,509

Restricted stock units
55,515

 
72,012

Performance restricted stock units
29,775

 
69,509

Stock options
16,689

 
27,141

Total effect of dilutive securities
101,979

 
172,171

Weighted average number of shares outstanding - diluted
35,350,259

 
37,604,953

 
 
 
 
Basic earnings per share
$
0.45

 
$
0.36

Diluted earnings per share
$
0.45

 
$
0.36

v3.19.1
Commitments and Contingencies
3 Months Ended
Mar. 31, 2019
Commitments and Contingencies Disclosure [Abstract]  
Commitments and Contingencies
COMMITMENTS AND CONTINGENCIES
Commitments
The Company has non-capital purchase commitments that primarily relate to gas, gypsum, paper and other raw materials. The total amounts purchased under such commitments were $20.4 million and $22.4 million for the three months ended March 31, 2019 and 2018, respectively.
Table 17: Details of Purchase Commitments
 
As of March 31, 2019
 
(in thousands)
April 1, 2019 through December 31, 2019
$
26,734

2020
36,073

2021
35,363

2022
26,832

2023
11,054

Thereafter
48,144

Total
$
184,200

Contingent obligations
Under certain circumstances, the Company provides letters of credit related to its natural gas and other supply purchases. As of March 31, 2019 and December 31, 2018, the Company had outstanding letters of credit of approximately $1.4 million.


Legal Matters
In the ordinary course of business, the Company executes contracts involving indemnifications standard in the industry. These indemnifications might include claims relating to any of the following: environmental and tax matters; intellectual property rights; governmental regulations and employment-related matters; customer, supplier, and other commercial contractual relationships; and financial matters. While the maximum amount to which the Company may be exposed under such agreements cannot be estimated, it is the opinion of management that these guarantees and indemnifications are not expected to have a material adverse effect on the Company's financial condition, results of operations or liquidity.
In the ordinary course of business, the Company is involved in certain legal actions and claims, including proceedings under laws and regulations relating to environmental and other matters. Because such matters are subject to many uncertainties and the outcomes are not predictable with assurance, the total liability for these legal actions and claims cannot be determined with certainty. When the Company determines that it is probable that a liability for environmental matters, legal actions or other contingencies has been incurred and the amount of the loss is reasonably estimable, an estimate of the costs to be incurred is recorded as a liability in the financial statements. As of March 31, 2019 and December 31, 2018, such liabilities were not expected to have a material adverse effect on the Company's financial condition, results of operations or liquidity. While management believes its accruals for such liabilities are adequate, the Company may incur costs in excess of the amounts provided. Although the ultimate amount of liability that may result from these matters or actions is not ascertainable, any amounts exceeding the recorded accruals are not expected to have a material adverse effect on the Company's financial condition, results of operations or liquidity.
BUCHANAN PLANT OUTAGE
On January 24, 2019, Company's Buchanan, New York plant experienced a significant equipment malfunction, resulting in an outage at the plant. The plant was off-line while repairs were made through March 15, 2019. While the Buchanan plant was down, the Company increased production at its plants in Silver Grove, Kentucky and Palatka, Florida to offset a portion of the lost production from the Buchanan plant.
The Company has standard insurance coverage that is intended to cover circumstances such as these, including business interruption insurance. The Company's insurance coverage is designed to cover the direct costs of rebuilding the damaged equipment, costs incurred to re-direct products from the Company's other plants, and the lost contribution margin of the sales that otherwise would have been made if the plant was operating normally.
Details of Insurance Claims and Cash Payments Related to Buchanan Outage
 
Claim Details
 
Cash Details
 
Claim Amount
 
Insurance Deductible
 
Net recovery recorded in first quarter 2019
 
Cash received in first quarter 2019
 
Receivable Recorded as of March 31, 2019
 
(in thousands)
Rebuild of property, plant and equipment damaged (a)
$
1,839

 
$
250

 
$
1,589

 
$
1,589

 
$

Directs costs associated with business interruption (b)
2,932

 

 
2,932

 
2,661

 
271

 
$
4,771

 
$
250

 
$
4,521

 
$
4,250

 
$
271

(a)
The rebuild of property, plant and equipment damaged and related net recovery resulted in a net gain of $1.5 million.
(b)
Direct costs associated with the business interruption include various expenses such as additional freight to ship to customers at greater distances from other plants, additional freight costs to reroute incoming raw materials and other various costs that were incurred as a result of the Buchanan outage and are expected to be covered by the Company's insurance policy. The net recovery of direct costs associated with business interruption were netted against actual costs incurred resulting in a net impact of zero to the income statement.
Details of Gain from insurance recoveries, net
 
For the Three Months Ended
 
March 31, 2019
 
(in thousands)
Cost to rebuild property, plant and equipment (capitalized)
$
1,839

Insurance deductible
250

Net recoveries from insurance policy
1,589

Write-off of property, plant and equipment
76

Gain from insurance recoveries, net
$
1,513




v3.19.1
Segment Reporting
3 Months Ended
Mar. 31, 2019
Segment Reporting [Abstract]  
Segment Reporting
SEGMENT REPORTING
Segment information is presented in accordance with ASC 280, Segment Reporting, which establishes standards for reporting information about operating segments. It also establishes standards for related disclosures about products and geographic areas. The Company's primary reportable segment is wallboard, which represented approximately 97.5% and 96.7% of the Company's revenues for the three months ended March 31, 2019 and 2018, respectively. This segment produces wallboard for the commercial and residential construction sectors. The Company also manufactures finishing products, which complement the Company's full range of wallboard products.
Revenues from the major products sold to external customers include gypsum wallboard and finishing products.
The Company's two geographic areas consist of the United States and Canada for which it reports net sales, fixed assets and total assets.
The Company evaluates operating performance based on profit or loss from operations before certain adjustments as shown below. Revenues are attributed to geographic areas based on the location of the customer generating the revenue. The Company did not provide asset information by segment as its Chief Operating Decision Maker does not use such information for purposes of allocating resources and assessing segment performance.
Table 18.1: Segment Reporting
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
(in thousands)
Net Sales:
 
 
 
Wallboard
$
118,944

 
$
112,971

Other
3,088

 
3,831

Total net sales
$
122,032

 
$
116,802

Operating Income:
 
 
 
Wallboard
$
23,595

 
$
21,030

Other
(489
)
 
(268
)
Total operating income
$
23,106

 
$
20,762

Adjustments:
 
 
 
Interest expense
$
(2,492
)
 
$
(2,720
)
Losses from equity investment
(45
)
 
(364
)
Other expense, net
(36
)
 
(140
)
Income before provision for income taxes
$
20,533

 
$
17,538

Depreciation and Amortization:
 
 
 
Wallboard
$
10,276

 
$
10,305

Other
244

 
276

Total depreciation and amortization
$
10,520

 
$
10,581


Table 18.2: Details of Net Sales By Geographic Region
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
(in thousands)
United States
$
116,712

 
$
109,975

Canada
5,320

 
6,827

Net sales
$
122,032

 
$
116,802


Table 18.3: Details of Assets By Geographic Region
 
Fixed Assets
 
Total Assets
 
March 31, 2019
 
December 31, 2018
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
United States
$
282,541

 
$
285,202

 
$
646,228

 
$
655,849

Canada
3,160

 
3,166

 
17,234

 
16,532

Total
$
285,701

 
$
288,368

 
$
663,462

 
$
672,381

v3.19.1
Fair Value Disclosures
3 Months Ended
Mar. 31, 2019
Fair Value Disclosures [Abstract]  
Fair Value Disclosures
FAIR VALUE DISCLOSURES
The Company estimates the fair value of its debt by discounting the future cash flows of each instrument using estimated market rates of debt instruments with similar maturities and credit profiles. These inputs are classified as Level 3 within the fair value hierarchy. As of March 31, 2019 and December 31, 2018, the carrying value reported in the consolidated balance sheet for the Company's notes payable approximated its fair value. The only assets or liabilities the Company had at March 31, 2019 that are recorded at fair value on a recurring basis are the natural gas hedges and interest rate swaps. Generally, the Company obtains its Level 2 pricing inputs from its counterparties. Substantially all of these assumptions are observable in the marketplace throughout the full term of the instrument, can be derived from observable data or are supported by observable levels at which transactions are executed in the marketplace.
Assets and liabilities that are measured at fair value on a non-recurring basis include intangible assets and goodwill. These items are recognized at fair value when they are considered to be impaired.
There were no fair value adjustments for assets and liabilities measured on a non-recurring basis. The Company discloses fair value information about financial instruments for which it is practicable to estimate that value.
Table 19.1: Fair Value Hierarchy - 2019
 
As of March 31, 2019
 
Level 1
 
Level 2
 
Level 3
 
Balance
 
(in thousands)
Asset
 
 
 
 
 
 
 
Interest rate swap
$

 
$

 
$

 
$

Commodity derivatives

 
101

 

 
101

Total assets
$

 
$
101

 
$

 
$
101

 
 
 
 
 
 
 
 
Liabilities
 
 
 
 
 
 
 
Interest rate swap
$

 
$
223

 
$

 
$
223

Commodity derivatives

 
27

 

 
27

Total liabilities
$

 
$
250

 
$

 
$
250

Table 19.2: Fair Value Hierarchy - 2018
 
As of December 31, 2018
 
Level 1
 
Level 2
 
Level 3
 
Balance
 
(in thousands)
Asset
 
 
 
 
 
 
 
Interest rate swap
$

 
$
86

 
$

 
$
86

Commodity derivatives

 
61

 

 
61

Total assets
$

 
$
147

 
$

 
$
147

 
 
 
 
 
 
 
 
Liabilities
 
 
 
 
 
 
 
Interest rate swap
$

 
$

 
$

 
$

Commodity derivatives

 
105

 

 
105

Total liabilities
$

 
$
105

 
$

 
$
105

v3.19.1
Buchanan Plant Outage Buchanan Plant Outage
3 Months Ended
Mar. 31, 2019
Commitments and Contingencies Disclosure [Abstract]  
Buchanan Plant Outage
COMMITMENTS AND CONTINGENCIES
Commitments
The Company has non-capital purchase commitments that primarily relate to gas, gypsum, paper and other raw materials. The total amounts purchased under such commitments were $20.4 million and $22.4 million for the three months ended March 31, 2019 and 2018, respectively.
Table 17: Details of Purchase Commitments
 
As of March 31, 2019
 
(in thousands)
April 1, 2019 through December 31, 2019
$
26,734

2020
36,073

2021
35,363

2022
26,832

2023
11,054

Thereafter
48,144

Total
$
184,200

Contingent obligations
Under certain circumstances, the Company provides letters of credit related to its natural gas and other supply purchases. As of March 31, 2019 and December 31, 2018, the Company had outstanding letters of credit of approximately $1.4 million.


Legal Matters
In the ordinary course of business, the Company executes contracts involving indemnifications standard in the industry. These indemnifications might include claims relating to any of the following: environmental and tax matters; intellectual property rights; governmental regulations and employment-related matters; customer, supplier, and other commercial contractual relationships; and financial matters. While the maximum amount to which the Company may be exposed under such agreements cannot be estimated, it is the opinion of management that these guarantees and indemnifications are not expected to have a material adverse effect on the Company's financial condition, results of operations or liquidity.
In the ordinary course of business, the Company is involved in certain legal actions and claims, including proceedings under laws and regulations relating to environmental and other matters. Because such matters are subject to many uncertainties and the outcomes are not predictable with assurance, the total liability for these legal actions and claims cannot be determined with certainty. When the Company determines that it is probable that a liability for environmental matters, legal actions or other contingencies has been incurred and the amount of the loss is reasonably estimable, an estimate of the costs to be incurred is recorded as a liability in the financial statements. As of March 31, 2019 and December 31, 2018, such liabilities were not expected to have a material adverse effect on the Company's financial condition, results of operations or liquidity. While management believes its accruals for such liabilities are adequate, the Company may incur costs in excess of the amounts provided. Although the ultimate amount of liability that may result from these matters or actions is not ascertainable, any amounts exceeding the recorded accruals are not expected to have a material adverse effect on the Company's financial condition, results of operations or liquidity.
BUCHANAN PLANT OUTAGE
On January 24, 2019, Company's Buchanan, New York plant experienced a significant equipment malfunction, resulting in an outage at the plant. The plant was off-line while repairs were made through March 15, 2019. While the Buchanan plant was down, the Company increased production at its plants in Silver Grove, Kentucky and Palatka, Florida to offset a portion of the lost production from the Buchanan plant.
The Company has standard insurance coverage that is intended to cover circumstances such as these, including business interruption insurance. The Company's insurance coverage is designed to cover the direct costs of rebuilding the damaged equipment, costs incurred to re-direct products from the Company's other plants, and the lost contribution margin of the sales that otherwise would have been made if the plant was operating normally.
Details of Insurance Claims and Cash Payments Related to Buchanan Outage
 
Claim Details
 
Cash Details
 
Claim Amount
 
Insurance Deductible
 
Net recovery recorded in first quarter 2019
 
Cash received in first quarter 2019
 
Receivable Recorded as of March 31, 2019
 
(in thousands)
Rebuild of property, plant and equipment damaged (a)
$
1,839

 
$
250

 
$
1,589

 
$
1,589

 
$

Directs costs associated with business interruption (b)
2,932

 

 
2,932

 
2,661

 
271

 
$
4,771

 
$
250

 
$
4,521

 
$
4,250

 
$
271

(a)
The rebuild of property, plant and equipment damaged and related net recovery resulted in a net gain of $1.5 million.
(b)
Direct costs associated with the business interruption include various expenses such as additional freight to ship to customers at greater distances from other plants, additional freight costs to reroute incoming raw materials and other various costs that were incurred as a result of the Buchanan outage and are expected to be covered by the Company's insurance policy. The net recovery of direct costs associated with business interruption were netted against actual costs incurred resulting in a net impact of zero to the income statement.
Details of Gain from insurance recoveries, net
 
For the Three Months Ended
 
March 31, 2019
 
(in thousands)
Cost to rebuild property, plant and equipment (capitalized)
$
1,839

Insurance deductible
250

Net recoveries from insurance policy
1,589

Write-off of property, plant and equipment
76

Gain from insurance recoveries, net
$
1,513




v3.19.1
Significant Accounting Policies (Policies)
3 Months Ended
Mar. 31, 2019
Accounting Policies [Abstract]  
Basis of Presentation
Basis of Presentation
The accompanying consolidated financial statements for the Company have been prepared in accordance with accounting principles generally accepted in the United States ("U.S. GAAP"). The consolidated financial statements include the accounts of the Company and its wholly-owned subsidiaries. All intercompany transactions have been eliminated.
Recent Accounting Pronouncements
Recent Accounting Pronouncements
Accounting Standards Recently Adopted
The Company adopted Financial Accounting Standards Board ("FASB") Accounting Standards Update ("ASU") 2016-02, "Leases.", as of January 1, 2019. The Company elected the transition package of practical expedients permitted within ASU 2016-02, which among other things, allowed the Company to carryforward the historical lease classification. In addition, the Company elected the comparative period practical expedient, which allowed the Company to implement the guidance as of the effective date without having to adjust the comparative financial statements. Instead, under this expedient, companies recognize the cumulative effect adjustment in equity. The Company also made an accounting policy election that leases with an initial term of 12 months or less will not be recorded on the balance sheet and will result in the recognition of those lease payments in the Consolidated Statements of Operations on a straight-line basis over the lease term. The adoption of the standard resulted in recognition of approximately $1.0 million in right of use assets and $1.7 million in lease liabilities for operating leases on the Company's Consolidated Balance Sheet, with no impact to its retained earnings, Consolidated Statement of Operations and Consolidated Statement of Cash Flows.
The Company adopted ASU 2017-12, "Derivatives and Hedging (Topic 815), Targeted Improvements to Accounting for Hedging Activities," as of January 1, 2019. This ASU expands an entity's ability to hedge non-financial and financial risk components and reduce complexity in fair value hedges of interest rate risk. The guidance eliminates the requirement to separately measure and report hedge ineffectiveness and generally requires the entire change in the fair value of a hedging instrument to be presented in the same income statement line as the hedged item. The adoption of the standard did not have a material impact on the Company's Consolidated Financial Statements.
Accounting Standards Not Yet Adopted
In June 2016, the FASB issued ASU 2016-13, "Financial Instruments – Credit Losses: Measurement of Credit Losses on Financial Instruments." This ASU is intended to introduce a revised approach to the recognition and measurement of credit losses, emphasizing an updated model based on expected losses rather than incurred losses. The provisions of this standard are effective for reporting periods beginning after December 15, 2019 and early adoption is permitted. The Company is currently evaluating the impact that this guidance may have on its Consolidated Financial Statements.
In August 2018, the FASB issued ASU 2018-13, "Fair Value Measurements (Topic 820), Changes to the Disclosure Requirements for Fair Value Measurement." This ASU eliminates certain disclosure requirements for fair value measurements for all entities, requires public entities to disclose certain new information and modifies some disclosure requirements. The provisions of this standard are effective for reporting periods beginning after December 15, 2019 and early adoption is permitted. The Company is currently evaluating the impact that this guidance may have on its Consolidated Financial Statements.
In August 2018, the FASB issued ASU 2018-15, "Intangibles - Goodwill and Other - Internal-Use Software (Subtopic 350-40), Customer's Accounting for Implementation Costs Incurred in a Cloud Computing Arrangement That Is a Service Contract." This ASU requires a customer in a cloud computing arrangement that is a service contract to follow the internal-use software guidance in Accounting Standards Codification 350-40 to determine which implementation costs to defer and recognize as an asset. The provisions of this standard are effective for reporting periods beginning after December 15, 2019 and early adoption is permitted. The Company is currently evaluating the impact that this guidance may have on its Consolidated Financial Statements.
v3.19.1
Significant Accounting Policies (Tables)
3 Months Ended
Mar. 31, 2018
Accounting Policies [Abstract]  
Schedule of Cash Flow, Supplemental Disclosures
Supplemental Cash Flow Disclosure
Table 2.1: Certain Cash Transactions and Other Activity
 
For the Three Months Ended,
 
March 31, 2019
 
March 31, 2018
 
(in thousands)
Cash paid for amounts included in the measurement of lease liabilities:
 
 
 
Operating lease cash outflows
$
152

 
$
148

Other activity:
 
 
 
Acquisition of property, plant and equipment included in liabilities
$
1,813

 
$
3,684

v3.19.1
Trade Receivables, Net (Tables)
3 Months Ended
Mar. 31, 2019
Receivables [Abstract]  
Detail of Receivables, Net
Table 3: Details of Trade Receivables, Net
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Trade receivables, gross
$
44,695

 
$
39,426

Allowance for cash discounts and doubtful accounts
(710
)
 
(972
)
Trade receivables, net
$
43,985

 
$
38,454


Trade receivables are recorded net of credit memos issued during the normal course of business.
v3.19.1
Inventories, Net (Tables)
3 Months Ended
Mar. 31, 2019
Inventory Disclosure [Abstract]  
Composition of Inventories
Table 4: Details of Inventories, Net
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Finished products
$
7,760

 
$
6,700

Raw materials
22,297

 
18,388

Supplies and other
7,456

 
7,137

Inventories, net
$
37,513

 
$
32,225

v3.19.1
Property, Plant and Equipment, Net (Tables)
3 Months Ended
Mar. 31, 2019
Property, Plant and Equipment [Abstract]  
Property, Plant and Equipment Details
Table 5: Details of Property, Plant and Equipment, Net
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Land
$
13,186

 
$
13,185

Buildings
120,118

 
118,076

Plant machinery
293,313

 
292,219

Mobile equipment
15,468

 
15,163

Construction in progress
25,520

 
23,566

Property, plant and equipment, at cost
467,605

 
462,209

Accumulated depreciation
(181,904
)
 
(173,841
)
Property, plant and equipment, net
$
285,701

 
$
288,368

v3.19.1
Customer Relationships and Other Intangibles, Net (Tables)
3 Months Ended
Mar. 31, 2019
Goodwill and Intangible Assets Disclosure [Abstract]  
Details of Customer Relationships and Other Intangibles, Net
Table 6.1: Details of Customer Relationships and Other Intangibles, Net
 
March 31, 2019
 
December 31, 2018
 
Gross
 
Accumulated Amortization
 
Net
 
Gross
 
Accumulated Amortization
 
Net
 
(in thousands)
Customer relationships
$
116,310

 
$
(67,702
)
 
$
48,608

 
$
116,180

 
$
(65,738
)
 
$
50,442

Purchased software
8,736

 
(5,657
)
 
3,079

 
8,225

 
(5,507
)
 
2,718

Trademarks
14,789

 
(5,505
)
 
9,284

 
14,772

 
(5,252
)
 
9,520

Total
$
139,835

 
$
(78,864
)
 
$
60,971

 
$
139,177

 
$
(76,497
)
 
$
62,680

Future Amortization Expense of Customer Relationships and Other Intangibles
Table 6.2: Details of Future Amortization Expense of Customer Relationships and Other Intangibles
 
As of March 31, 2019
 
(in thousands)
April 1, 2019 through December 31, 2019
$
6,935

2020
8,662

2021
7,761

2022
6,987

2023
6,104

Thereafter
24,522

Total
$
60,971

v3.19.1
Accrued and Other Liabilities (Tables)
3 Months Ended
Mar. 31, 2019
Payables and Accruals [Abstract]  
Details of Accrued and Other Liabilities
Table 8: Details of Accrued and Other Liabilities
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Employee-related costs
$
3,497

 
$
10,768

Property taxes
664

 
82

Other taxes
477

 
351

Other
957

 
1,614

Accrued and other liabilities
$
5,595

 
$
12,815

v3.19.1
Debt (Tables)
3 Months Ended
Mar. 31, 2019
Debt Disclosure [Abstract]  
Details of Debt
Table 9.1: Details of Debt
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Amended and Restated Credit Agreement (1)
$
251,978

 
$
252,658

Industrial revenue bonds (2)
16,200

 
16,200

Less: Original issue discount (net of amortization)
(1,223
)
 
(1,285
)
Less: Debt issuance costs
(3,815
)
 
(4,018
)
Total debt
263,140

 
263,555

Less: Current portion of long-term debt
(1,720
)
 
(1,669
)
Long-term debt
$
261,420

 
$
261,886


(1)
As of March 31, 2019 and December 31, 2018, the Amended and Restated Credit Agreement, as amended, had a maturity date of August 18, 2023 and an interest rate of LIBOR (with a 0.75% floor) plus 2.00%.
(2)
As of March 31, 2019 and December 31, 2018, Industrial revenue bonds had a maturity date of December 1, 2025 and an interest rate of LIBOR plus 1.50% less an approximate 20 percent reduction in the rate related to the tax-free interest income to the bond holders.
Future Minimum Principal Payments Due Under the Credit Agreements
Table 9.2: Details of Future Minimum Principal Payments Due
 
Amount Due
 
(in thousands)
April 1, 2019 through December 31, 2019
$
2,036

2020
5,326

2021
6,196

2022
6,196

2023
245,074

Thereafter
3,350

Total Payments
$
268,178

v3.19.1
Derivative Instruments (Tables)
3 Months Ended
Mar. 31, 2019
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Schedule of Derivative Instruments in Statement of Financial Position, Fair Value
Table 10.1: Details of Derivatives Fair Value
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Assets
 
 
 
Interest rate swap
$

 
$
86

Commodity hedges
101

 
61

Total assets
$
101

 
$
147

Liabilities
 
 
 
Interest rate swap
$
223

 
$

Commodity hedges
27

 
105

Total liabilities
$
250

 
$
105

Derivative Instruments, Gain (Loss)
Table 10.2: Gains/(losses) on Derivatives
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
March 31, 2019
 
March 31, 2018
 
Gain/(loss) recognized in AOCI on derivatives (effective portion), net of tax
 
Gain/(loss) reclassified from AOCI into income (effective portion), net of tax
 
(in thousands)
Interest rate swap
$
(161
)
 
$
831

 
$
303

 
$
70

Commodity hedges
41

 
241

 
(45
)
 
(97
)
Total
$
(120
)
 
$
1,072

 
$
258

 
$
(27
)
v3.19.1
Leases (Tables)
3 Months Ended
Mar. 31, 2019
Leases [Abstract]  
Components of Lease Expense
Table 11.1: Components of lease expense
 
For the Three Months Ended,
 
March 31, 2019
 
March 31, 2018
 
(in thousands)
Operating lease cost
$
101

 
$
99

Short term lease cost
511

 
735

Total lease cost
$
612

 
$
834

Maturities of Lease Liabilities
Table 11.2: Maturities of lease liabilities
 
Operating leases
 
(in thousands)
April 1, 2019 through December 31, 2019
$
468

2020
637

2021
600

2022

2023

Total lease payments
$
1,705

Less imputed interest
(102
)
Present value of lease liabilities
$
1,603

Details of Lease Term and Discount Rate
Table 11.3: Details of lease term and discount rate
 
As of March 31, 2019
Weighted-average remaining lease term
 
Operating leases
3 years

Weighted-average discount rate
 
Operating leases
4.52
%
v3.19.1
Treasury Stock (Tables)
3 Months Ended
Mar. 31, 2019
Equity [Abstract]  
Treasury Stock Activity
All repurchased shares are held in treasury, reducing the number of shares of common stock outstanding and used in the Company's earnings per share calculation.
Table 12: Details of Treasury Stock Activity
 
March 31, 2019
 
March 31, 2018
 
Shares
 
Amount (1)
 
Average Share Price (1)
 
Shares
 
Amount (1)
 
Average Share Price (1)
 
(in thousands, except share data)
Beginning Balance
9,070,346

 
$
209,050

 
$
23.05

 
6,788,817

 
$
143,357

 
$
21.12

Repurchases on open market
191,907

 
5,005

 
26.08

 
530,600

 
14,550

 
27.42

Ending Balance
9,262,253

 
$
214,055

 
$
23.11

 
7,319,417

 
$
157,907

 
$
21.57

(1) Includes commissions paid for repurchases on open market.
v3.19.1
Accumulated Other Comprehensive Loss (Tables)
3 Months Ended
Mar. 31, 2019
Equity [Abstract]  
Changes in Accumulated Other Comprehensive (Loss)/Income by Category
Table 14: Details of Changes in Accumulated Other Comprehensive Loss by Category
 
Foreign currency translation adjustment
 
Net unrealized gain on derivatives, net of tax
 
Total
 
(in thousands)
Balance as of December 31, 2018
$
(5,027
)
 
$
1,636

 
$
(3,391
)
Other comprehensive income/(loss) before reclassifications
324

 
(120
)
 
204

Amounts reclassified from accumulated other comprehensive loss

 
(258
)
 
(258
)
Net current period other comprehensive income/(loss)
324

 
(378
)
 
(54
)
Balance as of March 31, 2019
$
(4,703
)
 
$
1,258

 
$
(3,445
)
v3.19.1
Earnings Per Share (Tables)
3 Months Ended
Mar. 31, 2019
Earnings Per Share [Abstract]  
Basic and Dilutive Earnings Per Share
The following table shows the weighted average number of shares used in computing earnings per share and the effect on the weighted average number of shares of potentially dilutive securities. Potentially dilutive common stock has no effect on income available to common stockholders. For the three months ended March 31, 2019 and 2018 respectively, approximately 82,253 and 62,949 share-based compensation awards were excluded from the weighted average shares outstanding because their impact would be anti-dilutive in the computation of dilutive earnings per share
Table 16: Details of Basic and Dilutive Earnings Per Share
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
(dollars in thousands, except for per share amounts)
Net income
$
15,926

 
$
13,646

 
 
 
 
Weighted average number of shares outstanding - basic
35,248,280

 
37,432,782

Effect of dilutive securities:
 
 
 
Restricted stock awards

 
3,509

Restricted stock units
55,515

 
72,012

Performance restricted stock units
29,775

 
69,509

Stock options
16,689

 
27,141

Total effect of dilutive securities
101,979

 
172,171

Weighted average number of shares outstanding - diluted
35,350,259

 
37,604,953

 
 
 
 
Basic earnings per share
$
0.45

 
$
0.36

Diluted earnings per share
$
0.45

 
$
0.36

v3.19.1
Commitments and Contingencies (Tables)
3 Months Ended
Mar. 31, 2019
Commitments and Contingencies Disclosure [Abstract]  
Future Purchase Commitments by Year
Table 17: Details of Purchase Commitments
 
As of March 31, 2019
 
(in thousands)
April 1, 2019 through December 31, 2019
$
26,734

2020
36,073

2021
35,363

2022
26,832

2023
11,054

Thereafter
48,144

Total
$
184,200

v3.19.1
Segment Reporting (Tables)
3 Months Ended
Mar. 31, 2019
Segment Reporting [Abstract]  
Segment Reporting
Table 18.1: Segment Reporting
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
(in thousands)
Net Sales:
 
 
 
Wallboard
$
118,944

 
$
112,971

Other
3,088

 
3,831

Total net sales
$
122,032

 
$
116,802

Operating Income:
 
 
 
Wallboard
$
23,595

 
$
21,030

Other
(489
)
 
(268
)
Total operating income
$
23,106

 
$
20,762

Adjustments:
 
 
 
Interest expense
$
(2,492
)
 
$
(2,720
)
Losses from equity investment
(45
)
 
(364
)
Other expense, net
(36
)
 
(140
)
Income before provision for income taxes
$
20,533

 
$
17,538

Depreciation and Amortization:
 
 
 
Wallboard
$
10,276

 
$
10,305

Other
244

 
276

Total depreciation and amortization
$
10,520

 
$
10,581

Net Sales By Geographic Region
Table 18.2: Details of Net Sales By Geographic Region
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
(in thousands)
United States
$
116,712

 
$
109,975

Canada
5,320

 
6,827

Net sales
$
122,032

 
$
116,802

Assets By Geographic Region
Table 18.3: Details of Assets By Geographic Region
 
Fixed Assets
 
Total Assets
 
March 31, 2019
 
December 31, 2018
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
United States
$
282,541

 
$
285,202

 
$
646,228

 
$
655,849

Canada
3,160

 
3,166

 
17,234

 
16,532

Total
$
285,701

 
$
288,368

 
$
663,462

 
$
672,381

v3.19.1
Fair Value Disclosures (Tables)
3 Months Ended
Mar. 31, 2019
Fair Value Disclosures [Abstract]  
Schedule of Fair Value, Assets and Liabilities Measured on Recurring Basis
Table 19.1: Fair Value Hierarchy - 2019
 
As of March 31, 2019
 
Level 1
 
Level 2
 
Level 3
 
Balance
 
(in thousands)
Asset
 
 
 
 
 
 
 
Interest rate swap
$

 
$

 
$

 
$

Commodity derivatives

 
101

 

 
101

Total assets
$

 
$
101

 
$

 
$
101

 
 
 
 
 
 
 
 
Liabilities
 
 
 
 
 
 
 
Interest rate swap
$

 
$
223

 
$

 
$
223

Commodity derivatives

 
27

 

 
27

Total liabilities
$

 
$
250

 
$

 
$
250

Table 19.2: Fair Value Hierarchy - 2018
 
As of December 31, 2018
 
Level 1
 
Level 2
 
Level 3
 
Balance
 
(in thousands)
Asset
 
 
 
 
 
 
 
Interest rate swap
$

 
$
86

 
$

 
$
86

Commodity derivatives

 
61

 

 
61

Total assets
$

 
$
147

 
$

 
$
147

 
 
 
 
 
 
 
 
Liabilities
 
 
 
 
 
 
 
Interest rate swap
$

 
$

 
$

 
$

Commodity derivatives

 
105

 

 
105

Total liabilities
$

 
$
105

 
$

 
$
105

v3.19.1
Buchanan Plant Outage (Tables)
3 Months Ended
Mar. 31, 2019
Commitments and Contingencies Disclosure [Abstract]  
Schedule of Buchanan Plant Outage
Details of Insurance Claims and Cash Payments Related to Buchanan Outage
 
Claim Details
 
Cash Details
 
Claim Amount
 
Insurance Deductible
 
Net recovery recorded in first quarter 2019
 
Cash received in first quarter 2019
 
Receivable Recorded as of March 31, 2019
 
(in thousands)
Rebuild of property, plant and equipment damaged (a)
$
1,839

 
$
250

 
$
1,589

 
$
1,589

 
$

Directs costs associated with business interruption (b)
2,932

 

 
2,932

 
2,661

 
271

 
$
4,771

 
$
250

 
$
4,521

 
$
4,250

 
$
271

(a)
The rebuild of property, plant and equipment damaged and related net recovery resulted in a net gain of $1.5 million.
(b)
Direct costs associated with the business interruption include various expenses such as additional freight to ship to customers at greater distances from other plants, additional freight costs to reroute incoming raw materials and other various costs that were incurred as a result of the Buchanan outage and are expected to be covered by the Company's insurance policy. The net recovery of direct costs associated with business interruption were netted against actual costs incurred resulting in a net impact of zero to the income statement.
Details of Gain from insurance recoveries, net
 
For the Three Months Ended
 
March 31, 2019
 
(in thousands)
Cost to rebuild property, plant and equipment (capitalized)
$
1,839

Insurance deductible
250

Net recoveries from insurance policy
1,589

Write-off of property, plant and equipment
76

Gain from insurance recoveries, net
$
1,513

v3.19.1
Background and Nature of Operations - Description of Business and Acquisition (Detail)
Mar. 31, 2019
facility
Wallboard  
Business Acquisition [Line Items]  
Number of operating facilities (facility) 3
Joint Compound  
Business Acquisition [Line Items]  
Number of operating facilities (facility) 1
v3.19.1
Significant Accounting Policies - Additional Information (Detail) - USD ($)
$ in Thousands
Mar. 31, 2019
Jan. 01, 2019
Property, Plant and Equipment [Line Items]    
Operating lease - right of use assets $ 918  
Present value of lease liabilities $ 1,603  
Accounting Standards Update 2016-02    
Property, Plant and Equipment [Line Items]    
Operating lease - right of use assets   $ 1,000
Present value of lease liabilities   $ 1,700
v3.19.1
Significant Accounting Policies - Certain Cash and Non-Cash Transactions (Detail) - USD ($)
$ in Thousands
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Accounting Policies [Abstract]    
Operating lease cash outflows $ 152 $ 148
Acquisition of property, plant and equipment included in liabilities $ 1,813 $ 3,684
v3.19.1
Trade Receivables, Net - Detail of Receivables, Net (Detail) - USD ($)
$ in Thousands
Mar. 31, 2019
Dec. 31, 2018
Receivables [Abstract]    
Trade receivables, gross $ 44,695 $ 39,426
Allowance for cash discounts and doubtful accounts (710) (972)
Trade receivables, net $ 43,985 $ 38,454
v3.19.1
Inventories, Net (Detail) - USD ($)
$ in Thousands
Mar. 31, 2019
Dec. 31, 2018
Inventory Disclosure [Abstract]    
Finished products $ 7,760 $ 6,700
Raw materials 22,297 18,388
Supplies and other 7,456 7,137
Inventories, net $ 37,513 $ 32,225
v3.19.1
Property, Plant and Equipment, Net - Property, Plant and Equipment Details (Detail) - USD ($)
$ in Thousands
Mar. 31, 2019
Dec. 31, 2018
Property, Plant and Equipment [Line Items]    
Property, plant and equipment, at cost $ 467,605 $ 462,209
Accumulated depreciation (181,904) (173,841)
Property, plant and equipment, net 285,701 288,368
Land    
Property, Plant and Equipment [Line Items]    
Property, plant and equipment, at cost 13,186 13,185
Buildings    
Property, Plant and Equipment [Line Items]    
Property, plant and equipment, at cost 120,118 118,076
Plant machinery    
Property, Plant and Equipment [Line Items]    
Property, plant and equipment, at cost 293,313 292,219
Mobile equipment    
Property, Plant and Equipment [Line Items]    
Property, plant and equipment, at cost 15,468 15,163
Construction in progress    
Property, Plant and Equipment [Line Items]    
Property, plant and equipment, at cost $ 25,520 $ 23,566
v3.19.1
Property, Plant and Equipment, Net - Additional Information (Detail) - USD ($)
$ in Millions
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Property, Plant and Equipment [Abstract]    
Depreciation expense $ 8.2 $ 8.1
v3.19.1
Investment in Seven Hills - Additional Information (Detail) - Seven Hills - Variable Interest Entity, Not Primary Beneficiary - Equity Method Investee - USD ($)
$ in Millions
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Schedule of Equity Method Investments [Line Items]    
Cost of paperboard $ 13.5 $ 12.2
Purchase commitments $ 35.5  
v3.19.1
Customer Relationships and Other Intangibles, Net - Details of Customer Relationships and Other Intangibles, Net (Detail) - USD ($)
$ in Thousands
Mar. 31, 2019
Dec. 31, 2018
Finite-Lived Intangible Assets [Line Items]    
Gross $ 139,835 $ 139,177
Accumulated Amortization (78,864) (76,497)
Net 60,971 62,680
Customer relationships    
Finite-Lived Intangible Assets [Line Items]    
Gross 116,310 116,180
Accumulated Amortization (67,702) (65,738)
Net 48,608 50,442
Purchased software    
Finite-Lived Intangible Assets [Line Items]    
Gross 8,736 8,225
Accumulated Amortization (5,657) (5,507)
Net 3,079 2,718
Trademarks    
Finite-Lived Intangible Assets [Line Items]    
Gross 14,789 14,772
Accumulated Amortization (5,505) (5,252)
Net $ 9,284 $ 9,520
v3.19.1
Customer Relationships and Other Intangibles, Net - Additional Information (Detail) - USD ($)
$ in Millions
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Goodwill and Intangible Assets Disclosure [Abstract]    
Amortization expense $ 2.3 $ 2.5
v3.19.1
Customer Relationships and Other Intangibles, Net - Future Amortization Expense of Customer Relationships and Other Intangibles (Details) - USD ($)
$ in Thousands
Mar. 31, 2019
Dec. 31, 2018
Finite-Lived Intangible Assets, Net, Amortization Expense, Fiscal Year Maturity [Abstract]    
April 1, 2019 through December 31, 2019 $ 6,935  
2020 8,662  
2021 7,761  
2022 6,987  
2023 6,104  
Thereafter 24,522  
Net $ 60,971 $ 62,680
v3.19.1
Accrued and Other Liabilities (Detail) - USD ($)
$ in Thousands
Mar. 31, 2019
Dec. 31, 2018
Payables and Accruals [Abstract]    
Employee-related costs $ 3,497 $ 10,768
Property taxes 664 82
Other taxes 477 351
Other 957 1,614
Accrued and other liabilities $ 5,595 $ 12,815
v3.19.1
Debt - Details of Debt (Detail) - USD ($)
$ in Thousands
3 Months Ended
Dec. 31, 2018
Dec. 06, 2017
Feb. 21, 2017
Aug. 18, 2016
Mar. 31, 2019
Debt Instrument [Line Items]          
Total debt, gross         $ 268,178
Less: Original issue discount (net of amortization) $ (1,285)       (1,223)
Less: Debt issuance costs (4,018)       (3,815)
Total debt 263,555       263,140
Less: Current portion of long-term debt (1,669)       (1,720)
Long-term debt 261,886       261,420
Amended and Restated Credit Agreement | London Interbank Offered Rate (LIBOR)          
Debt Instrument [Line Items]          
Debt, variable interest rate (as a percent)   2.25% 2.50%    
Term Loan Facility | Amended and Restated Credit Agreement          
Debt Instrument [Line Items]          
Total debt, gross $ 252,658       $ 251,978
Term Loan Facility | Amended and Restated Credit Agreement | London Interbank Offered Rate (LIBOR)          
Debt Instrument [Line Items]          
Floor rate       0.75% 0.75%
Debt, variable interest rate (as a percent) 2.00%     2.75% 2.00%
Industrial Revenue Bonds | Line of Credit | Industrial revenue bonds          
Debt Instrument [Line Items]          
Total debt, gross $ 16,200       $ 16,200
Industrial Revenue Bonds | Line of Credit | Industrial revenue bonds | London Interbank Offered Rate (LIBOR)          
Debt Instrument [Line Items]          
Debt, variable interest rate (as a percent)         1.50%
Reduction in reate related to the tax-free interest income         20.00%
v3.19.1
Debt - Additional Information (Detail)
3 Months Ended
Dec. 31, 2018
USD ($)
Dec. 06, 2017
Feb. 21, 2017
Aug. 18, 2016
USD ($)
Mar. 31, 2019
USD ($)
covenant
Dec. 31, 2018
USD ($)
Amended and Restated Credit Agreement            
Debt Instrument [Line Items]            
Decrease in basis spread, percentage   25.00% 0.25%      
Leverage ratio (no greater than)   1.1       1.1
Number of covenants | covenant         1  
Debt covenant trigger, line of credit facility amount less letters of credit threshold         $ 22,500,000.0  
Amended and Restated Credit Agreement | Maximum            
Debt Instrument [Line Items]            
Leverage ratio (no greater than)         5.0  
Amended and Restated Credit Agreement | London Interbank Offered Rate (LIBOR)            
Debt Instrument [Line Items]            
Debt, variable interest rate (as a percent)   2.25% 2.50%      
Debt, variable interest rate if leverage ratio met   2.00%        
Term Loan Facility | Amended and Restated Credit Agreement            
Debt Instrument [Line Items]            
Debt principal amount       $ 275,000,000    
Schedule principal payments         $ 700,000  
Effective interest rate         5.00%  
Term Loan Facility | Amended and Restated Credit Agreement | London Interbank Offered Rate (LIBOR)            
Debt Instrument [Line Items]            
Debt, variable interest rate (as a percent) 2.00%     2.75% 2.00%  
Floor rate       0.75% 0.75%  
Line of Credit | Amended and Restated Credit Agreement | Revolving Credit Facility            
Debt Instrument [Line Items]            
Line of credit facility borrowing capacity       $ 75,000,000    
Debt, variable interest rate (as a percent)         2.25%  
Outstanding amount $ 0       $ 0 $ 0
Facility fee, basis points         0.50%  
Remaining outstanding         $ 73,600,000  
Line of Credit | Industrial revenue bonds | Industrial Revenue Bonds            
Debt Instrument [Line Items]            
Line of credit facility borrowing capacity $ 28,000,000         $ 28,000,000
Line of Credit | Industrial revenue bonds | Industrial Revenue Bonds | London Interbank Offered Rate (LIBOR)            
Debt Instrument [Line Items]            
Debt, variable interest rate (as a percent)         1.50%  
Reduction in reate related to the tax-free interest income         20.00%  
v3.19.1
Debt - Future Minimum Principal Payments Due Under the Credit Agreements (Detail)
$ in Thousands
Mar. 31, 2019
USD ($)
Long-term Debt, Fiscal Year Maturity [Abstract]  
April 1, 2019 through December 31, 2019 $ 2,036
2020 5,326
2021 6,196
2022 6,196
2023 245,074
Thereafter 3,350
Total Payments $ 268,178
v3.19.1
Derivative Instruments - Additional Information (Detail)
MMBTU in Millions
1 Months Ended 3 Months Ended
Mar. 29, 2018
USD ($)
Sep. 30, 2016
USD ($)
Mar. 31, 2019
USD ($)
MMBTU
Derivative [Line Items]      
Derivatives, net liability position     $ (149,000)
Collateral posted with counterparties related to derivatives     $ 0
Natural Gas Swap | Cash Flow Hedging | Designated as Hedging Instrument      
Derivative [Line Items]      
Aggregate notional amount outstanding (in mmBTUs) | MMBTU     2.4
Interest rate swap | Cash Flow Hedging | Designated as Hedging Instrument      
Derivative [Line Items]      
Aggregate notional amount outstanding $ 100,000,000 $ 100,000,000  
Derivative instrument term (not beyond)   4 years  
Average fixed rate (as a percent) 2.46% 1.323%  
Proceeds from derivative hedges $ 3,200,000    
Unrealized gain amortized into interest expense     $ 200,000
Interest rate swap | Cash Flow Hedging | Designated as Hedging Instrument | London Interbank Offered Rate (LIBOR)      
Derivative [Line Items]      
Floor rate (as a percent) 0.75% 0.75%  
v3.19.1
Derivative Instruments - Derivatives at Fair Value (Details) - USD ($)
$ in Thousands
Mar. 31, 2019
Dec. 31, 2018
Derivative [Line Items]    
Derivative asset $ 101 $ 147
Derivative liability 250 105
Interest rate swap    
Derivative [Line Items]    
Derivative asset 0 86
Derivative liability 223 0
Commodity derivatives    
Derivative [Line Items]    
Derivative asset 101 61
Derivative liability $ 27 $ 105
v3.19.1
Derivative Instruments - Gains (losses) on derivatives (Details) - USD ($)
$ in Thousands
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Derivative Instruments, Gain (Loss) [Line Items]    
Gain/(loss) recognized in AOCI on derivatives (effective portion), net of tax $ (120) $ 1,072
Gain/(loss) reclassified from AOCI into income (effective portion), net of tax 258 (27)
Interest rate swap    
Derivative Instruments, Gain (Loss) [Line Items]    
Gain/(loss) recognized in AOCI on derivatives (effective portion), net of tax (161) 831
Gain/(loss) reclassified from AOCI into income (effective portion), net of tax 303 70
Commodity derivatives    
Derivative Instruments, Gain (Loss) [Line Items]    
Gain/(loss) recognized in AOCI on derivatives (effective portion), net of tax 41 241
Gain/(loss) reclassified from AOCI into income (effective portion), net of tax $ (45) $ (97)
v3.19.1
Leases - Components of Lease Expense (Details) - USD ($)
$ in Thousands
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Leases [Abstract]    
Operating lease cost $ 101 $ 99
Short term lease cost 511 735
Total lease cost $ 612 $ 834
v3.19.1
Leases - Maturities of Lease Liabilities (Details)
$ in Thousands
Mar. 31, 2019
USD ($)
Leases [Abstract]  
April 1, 2019 through December 31, 2019 $ 468
2020 637
2021 600
Total lease payments 1,705
Less imputed interest (102)
Present value of lease liabilities $ 1,603
v3.19.1
Leases - Details of Lease Term and Discount Rate (Details)
Mar. 31, 2019
Leases [Abstract]  
Weighted-average remaining lease term, operating leases 3 years
Weighted-average discount rate, operating leases 4.52%
v3.19.1
Treasury Stock - Additional Information (Detail) - USD ($)
Mar. 31, 2019
Feb. 21, 2018
Nov. 04, 2015
Equity [Abstract]      
Stock repurchase program authorized amount (up to)   $ 300,000,000 $ 50,000,000
Stock repurchase program, remaining authorized amount $ 126,000,000    
v3.19.1
Treasury Stock - Treasury Stock Activity (Detail) - USD ($)
$ / shares in Units, $ in Thousands
3 Months Ended 12 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Dec. 31, 2018
Dec. 31, 2017
Treasury Stock [Roll Forward]        
Beginning balance (shares) 9,070,346 6,788,817 6,788,817  
Ending balance (shares) 9,262,253 7,319,417 9,070,346 6,788,817
Beginning balance $ 209,050 $ 143,357 $ 143,357  
Shares repurchased 5,005 14,550    
Ending balance $ 214,055 $ 157,907 $ 209,050 $ 143,357
Average share price (usd per share) $ 23.11 $ 21.57 $ 23.05 $ 21.12
Repurchases on open market        
Treasury Stock [Roll Forward]        
Shares repurchased (shares) 191,907 530,600    
Shares repurchased $ 5,005 $ 14,550    
Average share price (usd per share) $ 26.08 $ 27.42    
v3.19.1
Share-Based Compensation - Additional Information (Detail) - USD ($)
$ / shares in Units, $ in Millions
3 Months Ended
Feb. 20, 2019
Feb. 19, 2019
Mar. 31, 2019
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]      
Compensation expense     $ 0.6
Unrecognized compensation expense     $ 6.9
Unrecognized compensation expense, weighted average remaining period     2 years 7 months 30 days
Restricted stock units      
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]      
Awards granted (in shares)   63,772  
Grant date fair value of awards granted (in shares) $ 27.24 $ 27.32  
Vesting period   4 years  
Performance restricted stock units      
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]      
Awards granted (in shares) 23,936 30,172  
Grant date fair value of awards granted (in shares) $ 27.24 $ 27.32  
Performance restricted stock units | Minimum      
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]      
Percentage vesting     0.00%
Performance restricted stock units | Maximum      
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]      
Percentage vesting     240.00%
Employees | Restricted stock units      
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]      
Awards granted (in shares) 23,936    
Vesting period 4 years    
Board of Directors | Restricted stock units      
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]      
Awards granted (in shares) 17,100    
Vesting period 1 year    
v3.19.1
Accumulated Other Comprehensive Loss (Details)
$ in Thousands
3 Months Ended
Mar. 31, 2019
USD ($)
AOCI Attributable to Parent, Net of Tax [Roll Forward]  
Beginning Balance $ 327,747
Other comprehensive income/(loss) before reclassifications 204
Amounts reclassified from accumulated other comprehensive loss (258)
Net current period other comprehensive income/(loss) (54)
Ending Balance 338,767
Foreign currency translation adjustment  
AOCI Attributable to Parent, Net of Tax [Roll Forward]  
Beginning Balance (5,027)
Other comprehensive income/(loss) before reclassifications 324
Amounts reclassified from accumulated other comprehensive loss 0
Net current period other comprehensive income/(loss) 324
Ending Balance (4,703)
Net unrealized gain on derivatives, net of tax  
AOCI Attributable to Parent, Net of Tax [Roll Forward]  
Beginning Balance 1,636
Other comprehensive income/(loss) before reclassifications (120)
Amounts reclassified from accumulated other comprehensive loss (258)
Net current period other comprehensive income/(loss) (378)
Ending Balance 1,258
Accumulated Other Comprehensive Loss  
AOCI Attributable to Parent, Net of Tax [Roll Forward]  
Beginning Balance (3,391)
Ending Balance $ (3,445)
v3.19.1
Income Taxes - Narrative (Detail)
12 Months Ended
Dec. 31, 2019
Scenario, Forecast  
Income Tax Contingency [Line Items]  
Effective tax rate 22.47%
v3.19.1
Earnings Per Share (Details) - USD ($)
$ / shares in Units, $ in Thousands
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Earnings Per Share, Diluted, by Common Class, Including Two Class Method [Line Items]    
Anti-dilutive securities (in shares) 82,253 62,949
Net income $ 15,926 $ 13,646
Weighted average number of shares outstanding- basic (shares) 35,248,280 37,432,782
Effect of dilutive securities:    
Total effect of dilutive securities (shares) 101,979 172,171
Weighted average number of shares outstanding - diluted (shares) 35,350,259 37,604,953
Basic earnings per share (usd per share) $ 0.45 $ 0.36
Diluted earnings per share (usd per share) $ 0.45 $ 0.36
Restricted stock awards    
Effect of dilutive securities:    
Effect of dilutive securities (shares) 0 3,509
Restricted stock units    
Effect of dilutive securities:    
Effect of dilutive securities (shares) 55,515 72,012
Performance restricted stock units    
Effect of dilutive securities:    
Effect of dilutive securities (shares) 29,775 69,509
Stock options    
Effect of dilutive securities:    
Effect of dilutive securities (shares) 16,689 27,141
v3.19.1
Commitments and Contingencies - Additional Information (Detail) - USD ($)
$ in Millions
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Dec. 31, 2018
Letter of Credit      
Long-term Purchase Commitment [Line Items]      
Outstanding amount of letters of credit $ 1.4   $ 1.4
Gas, Gypsum, Paper, and Other Raw Materials      
Long-term Purchase Commitment [Line Items]      
Non capital purchased under commitments $ 20.4 $ 22.4  
v3.19.1
Commitments and Contingencies - Future Minimum Lease Payments Due Under Non-Cancelable Operating Leases and Purchase Commitments by Year (Detail)
$ in Thousands
Mar. 31, 2019
USD ($)
As of March 31, 2019  
April 1, 2019 through December 31, 2019 $ 26,734
2020 36,073
2021 35,363
2022 26,832
2023 11,054
Thereafter 48,144
Total $ 184,200
v3.19.1
Segment Reporting - Additional Information (Detail) - geographic_area
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Segment Reporting Information [Line Items]    
Number of geographical areas (geographic area) 2  
Wallboard | Sales Revenue, Net | Product Concentration Risk    
Segment Reporting Information [Line Items]    
Percentage of revenues 97.50% 96.70%
v3.19.1
Segment Reporting - Segment Reporting (Detail) - USD ($)
$ in Thousands
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Net Sales:    
Net Sales $ 122,032 $ 116,802
Operating Income:    
Operating income 23,106 20,762
Adjustments:    
Interest expense (2,492) (2,720)
Losses from equity investment (45) (364)
Other expense, net (36) (140)
Income before provision for income taxes 20,533 17,538
Depreciation and Amortization    
Total depreciation and amortization 10,520 10,581
Operating Segments | Wallboard    
Net Sales:    
Net Sales 118,944 112,971
Operating Income:    
Operating income 23,595 21,030
Depreciation and Amortization    
Total depreciation and amortization 10,276 10,305
Operating Segments | Other    
Net Sales:    
Net Sales 3,088 3,831
Operating Income:    
Operating income (489) (268)
Depreciation and Amortization    
Total depreciation and amortization 244 276
Adjustments    
Adjustments:    
Interest expense (2,492) (2,720)
Losses from equity investment (45) (364)
Other expense, net $ (36) $ (140)
v3.19.1
Segment Reporting - Net Sales by Geographic Region (Detail) - USD ($)
$ in Thousands
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Revenues from External Customers and Long-Lived Assets [Line Items]    
Net sales $ 122,032 $ 116,802
United States    
Revenues from External Customers and Long-Lived Assets [Line Items]    
Net sales 116,712 109,975
Canada    
Revenues from External Customers and Long-Lived Assets [Line Items]    
Net sales $ 5,320 $ 6,827
v3.19.1
Segment Reporting - Assets by Geographic Region (Detail) - USD ($)
$ in Thousands
Mar. 31, 2019
Dec. 31, 2018
Revenues from External Customers and Long-Lived Assets [Line Items]    
Fixed Assets $ 285,701 $ 288,368
Total Assets 663,462 672,381
United States    
Revenues from External Customers and Long-Lived Assets [Line Items]    
Fixed Assets 282,541 285,202
Total Assets 646,228 655,849
Canada    
Revenues from External Customers and Long-Lived Assets [Line Items]    
Fixed Assets 3,160 3,166
Total Assets $ 17,234 $ 16,532
v3.19.1
Fair Value Disclosures (Details) - USD ($)
$ in Thousands
Mar. 31, 2019
Dec. 31, 2018
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]    
Derivative asset $ 101 $ 147
Derivative liability 250 105
Recurring    
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]    
Derivative asset 101 147
Derivative liability 250 105
Recurring | Level 1    
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]    
Derivative asset 0 0
Derivative liability 0 0
Recurring | Level 2    
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]    
Derivative asset 101 147
Derivative liability 250 105
Recurring | Level 3    
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]    
Derivative asset 0 0
Derivative liability 0 0
Interest rate swap    
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]    
Derivative asset 0 86
Derivative liability 223 0
Interest rate swap | Recurring    
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]    
Derivative asset 0 86
Derivative liability 223 0
Interest rate swap | Recurring | Level 1    
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]    
Derivative asset 0 0
Derivative liability 0 0
Interest rate swap | Recurring | Level 2    
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]    
Derivative asset 0 86
Derivative liability 223 0
Interest rate swap | Recurring | Level 3    
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]    
Derivative asset 0 0
Derivative liability 0 0
Commodity derivatives    
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]    
Derivative asset 101 61
Derivative liability 27 105
Commodity derivatives | Recurring    
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]    
Derivative asset 101 61
Derivative liability 27 105
Commodity derivatives | Recurring | Level 1    
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]    
Derivative asset 0 0
Derivative liability 0 0
Commodity derivatives | Recurring | Level 2    
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]    
Derivative asset 101 61
Derivative liability 27 105
Commodity derivatives | Recurring | Level 3    
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]    
Derivative asset 0 0
Derivative liability $ 0 $ 0
v3.19.1
Buchanan Plant Outage - Details of Insurance Claims and Cash Payments Related to Buchanan Outage (Details) - USD ($)
$ in Thousands
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Loss Contingencies [Line Items]    
Gain from insurance recoveries, net $ 1,513 $ 0
Rebuild of property, plant and equipment damaged    
Loss Contingencies [Line Items]    
Claim Amount 1,839  
Insurance Deductible 250  
Net recovery recorded in first quarter 2019 1,589  
Cash received in first quarter 2019 1,589  
Receivable Recorded as of March 31, 2019 0  
Gain from insurance recoveries, net 1,513  
Directs costs associated with business interruption    
Loss Contingencies [Line Items]    
Claim Amount 2,932  
Insurance Deductible 0  
Net recovery recorded in first quarter 2019 2,932  
Cash received in first quarter 2019 2,661  
Receivable Recorded as of March 31, 2019 271  
Total    
Loss Contingencies [Line Items]    
Claim Amount 4,771  
Insurance Deductible 250  
Net recovery recorded in first quarter 2019 4,521  
Cash received in first quarter 2019 4,250  
Receivable Recorded as of March 31, 2019 $ 271  
v3.19.1
Buchanan Plant Outage - Details of Gain from Insurance Recoveries, Net (Details) - USD ($)
$ in Thousands
3 Months Ended
Mar. 31, 2019
Mar. 31, 2018
Loss Contingencies [Line Items]    
Gain from insurance recoveries, net $ 1,513 $ 0
Rebuild of property, plant and equipment damaged    
Loss Contingencies [Line Items]    
Loss Contingency, Loss in Period 1,839  
Loss Contingency, Insurance Deductible 250  
Net recoveries from insurance policy 1,589  
Write-off of property, plant and equipment 76  
Gain from insurance recoveries, net $ 1,513