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• | On the Consolidated Statements of Cash Flows, certain activity was reclassified between operating and financing activities pursuant to adoption of Accounting Standards Update No. 2016-09, "Compensation - Stock Compensation (Topic 718): Improvements to Employee Share-Based Payment Accounting," effective January 1, 2017. |
• | In note 18 Segments, net sales and related costs for certain countries were reclassified between segments to align with changes in business unit responsibilities effective January 1, 2017. |
• | In note 18 Segments, the derivative amount included in the Reconciliation of Segment EBIT to Net Income in the prior year financial statements has been included in Segment EBIT to conform to the current year presentation. |
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December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Accounts receivable: | ||||||||
Trade receivables | $ | 88,786 | $ | 82,851 | ||||
Other receivables | 1,211 | 2,262 | ||||||
Total accounts receivable, less allowances of $9,051 and $7,832 | $ | 89,997 | $ | 85,113 | ||||
Inventories: | ||||||||
Finished goods | $ | 170,774 | $ | 152,261 | ||||
Work in process | 1,485 | 1,625 | ||||||
Raw materials | 3,906 | 4,432 | ||||||
Repair parts | 10,240 | 10,558 | ||||||
Operating supplies | 1,481 | 1,133 | ||||||
Total inventories, less loss provisions of $10,308 and $9,484 | $ | 187,886 | $ | 170,009 | ||||
Accrued liabilities: | ||||||||
Accrued incentives | $ | 19,728 | $ | 19,771 | ||||
Other accrued liabilities | 23,495 | 22,036 | ||||||
Total accrued liabilities | $ | 43,223 | $ | 41,807 | ||||
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(dollars in thousands) | 2017 | 2016 | ||||||
Beginning balance | $ | 15,225 | $ | 16,364 | ||||
Amortization | (1,073 | ) | (1,039 | ) | ||||
Foreign currency impact | 413 | (100 | ) | |||||
Ending balance | $ | 14,565 | $ | 15,225 |
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Indefinite life intangible assets | $ | 12,120 | $ | 11,888 | ||||
Definite life intangible assets, net of accumulated amortization of $19,093 and $17,706 | 2,445 | 3,337 | ||||||
Total | $ | 14,565 | $ | 15,225 |
2018 | 2019 | 2020 | 2021 | 2022 | |
$1,051 | $571 | $165 | $165 | $165 |
2017 | 2016 | |||||||||||||||||||||||
(dollars in thousands) | U.S. & Canada | Latin America | Total | U.S. & Canada | Latin America | Total | ||||||||||||||||||
Beginning balance: | ||||||||||||||||||||||||
Goodwill | $ | 43,872 | $ | 125,681 | $ | 169,553 | $ | 43,872 | $ | 125,681 | $ | 169,553 | ||||||||||||
Accumulated impairment losses | (5,441 | ) | — | (5,441 | ) | (5,441 | ) | — | (5,441 | ) | ||||||||||||||
Net beginning balance | 38,431 | 125,681 | 164,112 | 38,431 | 125,681 | 164,112 | ||||||||||||||||||
Impairment | — | (79,700 | ) | (79,700 | ) | — | — | — | ||||||||||||||||
Ending balance: | ||||||||||||||||||||||||
Goodwill | 43,872 | 125,681 | 169,553 | 43,872 | 125,681 | 169,553 | ||||||||||||||||||
Accumulated impairment losses | (5,441 | ) | (79,700 | ) | (85,141 | ) | (5,441 | ) | — | (5,441 | ) | |||||||||||||
Net ending balance | $ | 38,431 | $ | 45,981 | $ | 84,412 | $ | 38,431 | $ | 125,681 | $ | 164,112 |
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December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Land | $ | 20,859 | $ | 19,524 | ||||
Buildings | 107,659 | 102,666 | ||||||
Machinery and equipment | 505,978 | 473,004 | ||||||
Furniture and fixtures | 15,391 | 14,208 | ||||||
Software | 24,464 | 22,733 | ||||||
Construction in progress | 12,933 | 16,113 | ||||||
Gross property, plant and equipment | 687,284 | 648,248 | ||||||
Less accumulated depreciation | 421,609 | 391,856 | ||||||
Net property, plant and equipment | $ | 265,675 | $ | 256,392 |
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December 31, (dollars in thousands) | Interest Rate | Maturity Date | 2017 | 2016 | ||||||||
Borrowings under ABL Facility | floating | December 7, 2022 (1) | $ | — | $ | — | ||||||
Term Loan B | floating | (2) | April 9, 2021 | 384,600 | 409,000 | |||||||
AICEP Loan | 0.00% | July 30, 2018 | 3,085 | 3,320 | ||||||||
Total borrowings | 387,685 | 412,320 | ||||||||||
Less — unamortized discount and finance fees | 3,295 | 4,480 | ||||||||||
Total borrowings — net | 384,390 | 407,840 | ||||||||||
Less — long term debt due within one year | 7,485 | 5,009 | ||||||||||
Total long-term portion of borrowings — net | $ | 376,905 | $ | 402,831 |
2018 | 2019 | 2020 | 2021 | 2022 | Thereafter | |
$7,485 | $4,400 | $4,400 | $371,400 | $— | $— |
• | a first-priority security interest in substantially all of the existing and future personal property of Libbey Glass and its domestic subsidiaries (ABL Priority Collateral); |
• | a first-priority security interest in: |
• | 100 percent of the stock of Libbey Glass and 100 percent of the stock of substantially all of Libbey Glass’s present and future direct and indirect domestic subsidiaries; |
• | 100 percent of the non-voting stock of substantially all of Libbey Glass’s first-tier present and future foreign subsidiaries; and |
• | 65 percent of the voting stock of substantially all of Libbey Glass’s first-tier present and future foreign subsidiaries |
• | a first-priority security interest in substantially all proceeds and products of the property and assets described above; and |
• | a second-priority security interest in substantially all of the owned real property, equipment and fixtures in the United States of Libbey Glass and its domestic subsidiaries, subject to certain exceptions and permitted liens (Term Priority Collateral). |
• | a first-priority lien on substantially all of the existing and future real and personal property of Libbey Europe and its Dutch subsidiaries; and |
• | a first-priority security interest in: |
• | 100 percent of the stock of Libbey Europe and 100 percent of the stock of substantially all of the Dutch subsidiaries; and |
• | 100 percent (or a lesser percentage in certain circumstances) of the outstanding stock issued by the first-tier foreign subsidiaries of Libbey Europe and its Dutch subsidiaries. |
• | incur, assume or guarantee additional indebtedness; |
• | pay dividends, make certain investments or other restricted payments; |
• | create liens; |
• | enter into affiliate transactions; |
• | merge or consolidate, or otherwise dispose of all or substantially all the assets of Libbey Glass and the Guarantors; and |
• | transfer or sell assets. |
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Year ended December 31, (dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
United States | $ | (65,224 | ) | $ | 29,742 | $ | 27,146 | |||||
Non-U.S. | (12,346 | ) | (1,958 | ) | 971 | |||||||
Total income before income taxes | $ | (77,570 | ) | $ | 27,784 | $ | 28,117 |
Year ended December 31, (dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
Current: | ||||||||||||
U.S. federal | $ | (183 | ) | $ | 470 | $ | 300 | |||||
Non-U.S. | 4,517 | 7,625 | 9,142 | |||||||||
U.S. state and local | 834 | 201 | 162 | |||||||||
Total current income tax provision (benefit) | 5,168 | 8,296 | 9,604 | |||||||||
Deferred: | ||||||||||||
U.S. federal | 9,950 | 9,981 | (44,068 | ) | ||||||||
Non-U.S. | 1,190 | 334 | (3,078 | ) | ||||||||
U.S. state and local | (510 | ) | (900 | ) | (674 | ) | ||||||
Total deferred income tax provision (benefit) | 10,630 | 9,415 | (47,820 | ) | ||||||||
Total: | ||||||||||||
U.S. federal | 9,767 | 10,451 | (43,768 | ) | ||||||||
Non-U.S. | 5,707 | 7,959 | 6,064 | |||||||||
U.S. state and local | 324 | (699 | ) | (512 | ) | |||||||
Total income tax provision (benefit) | $ | 15,798 | $ | 17,711 | $ | (38,216 | ) |
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Deferred income tax assets: | ||||||||
Pension | $ | 8,108 | $ | 11,799 | ||||
Non-pension post-retirement benefits | 13,385 | 22,810 | ||||||
Other accrued liabilities | 13,213 | 19,244 | ||||||
Receivables | 2,118 | 2,756 | ||||||
Net operating loss and charitable contribution carry forwards | 16,599 | 16,861 | ||||||
Tax credits | 13,288 | 11,502 | ||||||
Total deferred income tax assets | 66,711 | 84,972 | ||||||
Valuation allowance | (19,076 | ) | (13,773 | ) | ||||
Net deferred income tax assets | 47,635 | 71,199 | ||||||
Deferred income tax liabilities: | ||||||||
Property, plant and equipment | 18,246 | 23,921 | ||||||
Inventories | 1,639 | 3,866 | ||||||
Intangibles and other | 4,708 | 5,255 | ||||||
Total deferred income tax liabilities | 24,593 | 33,042 | ||||||
Net deferred income tax asset | $ | 23,042 | $ | 38,157 |
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Non-current deferred income tax asset | $ | 24,892 | $ | 40,016 | ||||
Non-current deferred income tax liability | (1,850 | ) | (1,859 | ) | ||||
Net deferred income tax asset | $ | 23,042 | $ | 38,157 |
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Deferred income tax asset | $ | 16,599 | $ | 16,861 | ||||
Comprised of cumulative net losses from: | ||||||||
Netherlands | $ | 40,487 | $ | 24,811 | ||||
Mexico | $ | 1,700 | $ | — | ||||
China | $ | 1,155 | $ | 825 | ||||
Portugal | $ | — | $ | 629 | ||||
U.S. federal | $ | 15,578 | $ | 23,019 | ||||
U.S. state and local | $ | 41,812 | $ | 58,551 |
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Netherlands foreign tax credits | $ | 9,082 | $ | 7,695 | ||||
U.S. general business credits | 2,885 | 2,628 | ||||||
U.S. alternative minimum tax credits | 1,321 | 1,179 | ||||||
Total | $ | 13,288 | $ | 11,502 |
Year ended December 31, | 2017 | 2016 | 2015 | |||||||||
Statutory U.S. federal income tax rate | 35.0 | % | 35.0 | % | 35.0 | % | ||||||
Increase (decrease) in rate due to: | ||||||||||||
Non-U.S. income tax differential | 1.2 | (2.1 | ) | (0.9 | ) | |||||||
U.S. state and local income taxes, net of related U.S. federal income taxes | 0.1 | (1.3 | ) | (2.0 | ) | |||||||
U.S. federal credits | 0.3 | (2.2 | ) | — | ||||||||
Permanent adjustments | 0.6 | 3.8 | 7.5 | |||||||||
Foreign withholding taxes | (2.0 | ) | 5.7 | 4.7 | ||||||||
Valuation allowance | (4.4 | ) | 11.1 | (174.8 | ) | |||||||
Unrecognized tax benefits | (3.9 | ) | 10.0 | (0.3 | ) | |||||||
Impact of foreign exchange | (1.6 | ) | 3.4 | (19.8 | ) | |||||||
Tax effect of intercompany capitalization | — | — | 11.7 | |||||||||
Impact of legislative changes | (8.7 | ) | — | — | ||||||||
Goodwill impairment | (36.0 | ) | — | — | ||||||||
Other | (1.0 | ) | 0.3 | 3.0 | ||||||||
Consolidated effective income tax rate | (20.4 | ) | % | 63.7 | % | (135.9 | ) | % |
(dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
Beginning balance | $ | 3,521 | $ | 431 | $ | 378 | ||||||
Additions based on tax positions related to the current year | 435 | 382 | 293 | |||||||||
Additions for tax positions of prior years | 1,735 | 3,001 | — | |||||||||
Reductions for tax positions of prior years | (468 | ) | (293 | ) | — | |||||||
Changes due to lapse of statute of limitations | 279 | — | (240 | ) | ||||||||
Reductions due to settlements with tax authorities | (495 | ) | — | — | ||||||||
Ending balance | $ | 5,007 | $ | 3,521 | $ | 431 |
December 31, (dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
Amount of unrecognized tax benefits that, if recognized, would affect the effective tax rate | $ | 4,107 | $ | 3,414 | $ | 378 | ||||||
Interest, net of tax benefit, accrued in the Consolidated Balance Sheets | $ | 572 | $ | 92 | $ | 28 | ||||||
Penalties, accrued in the Consolidated Balance Sheets | $ | 38 | $ | 181 | $ | — | ||||||
Interest expense (benefit) recognized in the Consolidated Statements of Operations | $ | 506 | $ | 64 | $ | (146 | ) | |||||
Penalties expense (benefit) recognized in the Consolidated Statements of Operations | $ | (67 | ) | $ | 181 | $ | — |
Jurisdiction | Open Years | |||
Canada | 2014 | – | 2017 | |
China | 2007 | – | 2017 | |
Mexico (excluding 2011 which is closed) | 2010 | – | 2017 | |
Netherlands | 2016 | – | 2017 | |
Portugal | 2014 | – | 2017 | |
United States (excluding 2013 which is closed) | 2011 | – | 2017 |
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Year ended December 31, (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||||||||||||||||||||||||||
2017 | 2016 | 2015 | 2017 | 2016 | 2015 | 2017 | 2016 | 2015 | ||||||||||||||||||||||||||||
Service cost (benefits earned during the period) | $ | 3,916 | $ | 3,717 | $ | 4,365 | $ | 1,085 | $ | 1,226 | $ | 2,965 | $ | 5,001 | $ | 4,943 | $ | 7,330 | ||||||||||||||||||
Interest cost on projected benefit obligation | 13,787 | 14,963 | 14,715 | 2,749 | 2,594 | 4,332 | 16,536 | 17,557 | 19,047 | |||||||||||||||||||||||||||
Expected return on plan assets | (22,479 | ) | (23,027 | ) | (22,661 | ) | — | — | (2,447 | ) | (22,479 | ) | (23,027 | ) | (25,108 | ) | ||||||||||||||||||||
Amortization of unrecognized: | ||||||||||||||||||||||||||||||||||||
Prior service cost (credit) | 236 | 263 | 417 | (204 | ) | (207 | ) | (244 | ) | 32 | 56 | 173 | ||||||||||||||||||||||||
Actuarial loss | 5,232 | 4,272 | 7,291 | 594 | 782 | 1,599 | 5,826 | 5,054 | 8,890 | |||||||||||||||||||||||||||
Settlement charge | 245 | 42 | 13 | — | 126 | 21,574 | 245 | 168 | 21,587 | |||||||||||||||||||||||||||
Curtailment credit | — | — | — | — | — | (14 | ) | — | — | (14 | ) | |||||||||||||||||||||||||
Pension expense | $ | 937 | $ | 230 | $ | 4,140 | $ | 4,224 | $ | 4,521 | $ | 27,765 | $ | 5,161 | $ | 4,751 | $ | 31,905 |
U.S. Plans | Non-U.S. Plans | |||||||||||||||
2017 | 2016 | 2017 | 2016 | |||||||||||||
Discount rate | 3.64% | to | 3.69% | 4.18% | to | 4.23% | 9.40% | 9.30% | ||||||||
Rate of compensation increase | Not applicable | Not applicable | 4.30% | 4.30% |
U.S. Plans | Non-U.S. Plans | ||||||||||||||||||||||||||||||
2017 | 2016 | 2015 | 2017 | 2016 | 2015 | ||||||||||||||||||||||||||
Discount rate | 4.18 | % | to | 4.23 | % | 4.66 | % | to | 4.73 | % | 4.17 | % | to | 4.29 | % | 9.30% | 8.10% | 2.30 | % | to | 7.60 | % | |||||||||
Expected long-term rate of return on plan assets | 7.00% | 7.25% | 7.25% | Not applicable | Not applicable | 4.00% | |||||||||||||||||||||||||
Rate of compensation increase | Not applicable | Not applicable | Not applicable | 4.30% | 4.30% | 2.00 | % | to | 4.30 | % |
Year ended December 31, (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||||||||||||||
2017 | 2016 | 2017 | 2016 | 2017 | 2016 | |||||||||||||||||||
Change in projected benefit obligation: | ||||||||||||||||||||||||
Projected benefit obligation, beginning of year | $ | 336,648 | $ | 325,863 | $ | 28,161 | $ | 35,915 | $ | 364,809 | $ | 361,778 | ||||||||||||
Service cost | 3,916 | 3,717 | 1,085 | 1,226 | 5,001 | 4,943 | ||||||||||||||||||
Interest cost | 13,787 | 14,963 | 2,749 | 2,594 | 16,536 | 17,557 | ||||||||||||||||||
Exchange rate fluctuations | — | — | 1,214 | (5,821 | ) | 1,214 | (5,821 | ) | ||||||||||||||||
Actuarial (gain) loss | 22,991 | 11,108 | 1,409 | (2,477 | ) | 24,400 | 8,631 | |||||||||||||||||
Settlements paid | (281 | ) | (259 | ) | — | — | (281 | ) | (259 | ) | ||||||||||||||
Benefits paid | (23,008 | ) | (18,744 | ) | (2,651 | ) | (3,276 | ) | (25,659 | ) | (22,020 | ) | ||||||||||||
Projected benefit obligation, end of year | $ | 354,053 | $ | 336,648 | $ | 31,967 | $ | 28,161 | $ | 386,020 | $ | 364,809 | ||||||||||||
Change in fair value of plan assets: | ||||||||||||||||||||||||
Fair value of plan assets, beginning of year | $ | 318,414 | $ | 316,184 | $ | — | $ | — | $ | 318,414 | $ | 316,184 | ||||||||||||
Actual return on plan assets | 47,595 | 20,974 | — | — | 47,595 | 20,974 | ||||||||||||||||||
Employer contributions | 499 | 259 | 2,651 | 3,276 | 3,150 | 3,535 | ||||||||||||||||||
Settlements paid | (281 | ) | (259 | ) | — | — | (281 | ) | (259 | ) | ||||||||||||||
Benefits paid | (23,008 | ) | (18,744 | ) | (2,651 | ) | (3,276 | ) | (25,659 | ) | (22,020 | ) | ||||||||||||
Fair value of plan assets, end of year | $ | 343,219 | $ | 318,414 | $ | — | $ | — | $ | 343,219 | $ | 318,414 | ||||||||||||
Funded ratio | 96.9 | % | 94.6 | % | — | % | — | % | 88.9 | % | 87.3 | % | ||||||||||||
Funded status and net accrued pension benefit cost | $ | (10,834 | ) | $ | (18,234 | ) | $ | (31,967 | ) | $ | (28,161 | ) | $ | (42,801 | ) | $ | (46,395 | ) |
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Pension asset | $ | 2,939 | $ | — | ||||
Pension liability (current portion) | (2,185 | ) | (2,461 | ) | ||||
Pension liability | (43,555 | ) | (43,934 | ) | ||||
Net accrued pension liability | $ | (42,801 | ) | $ | (46,395 | ) |
Year ended December 31, (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||||||||||||||
2017 | 2016 | 2017 | 2016 | 2017 | 2016 | |||||||||||||||||||
Net actuarial loss | $ | 98,228 | $ | 105,830 | $ | 12,378 | $ | 11,077 | $ | 110,606 | $ | 116,907 | ||||||||||||
Prior service cost (credit) | 1 | 237 | (2,636 | ) | (2,704 | ) | (2,635 | ) | (2,467 | ) | ||||||||||||||
Total cost | $ | 98,229 | $ | 106,067 | $ | 9,742 | $ | 8,373 | $ | 107,971 | $ | 114,440 |
(dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||
Net actuarial loss | $ | 6,546 | $ | 605 | $ | 7,151 | ||||||
Prior service cost (credit) | 1 | (195 | ) | (194 | ) | |||||||
Total cost | $ | 6,547 | $ | 410 | $ | 6,957 |
(dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||
Estimated contributions in 2018 | $ | 131 | $ | 2,148 | $ | 2,279 | ||||||
Contributions made in 2017 | $ | 499 | $ | 2,651 | $ | 3,150 | ||||||
Contributions made in 2016 | $ | 259 | $ | 3,276 | $ | 3,535 |
Year (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||
2018 | $ | 19,838 | $ | 2,148 | $ | 21,986 | ||||||
2019 | $ | 19,765 | $ | 2,007 | $ | 21,772 | ||||||
2020 | $ | 19,842 | $ | 2,193 | $ | 22,035 | ||||||
2021 | $ | 20,304 | $ | 2,558 | $ | 22,862 | ||||||
2022 | $ | 20,525 | $ | 2,687 | $ | 23,212 | ||||||
2023-2027 | $ | 104,932 | $ | 15,143 | $ | 120,075 |
December 31, (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||||||||||||||
2017 | 2016 | 2017 | 2016 | 2017 | 2016 | |||||||||||||||||||
Projected benefit obligation | $ | 268,887 | $ | 336,648 | $ | 31,967 | $ | 28,161 | $ | 300,854 | $ | 364,809 | ||||||||||||
Accumulated benefit obligation | $ | 268,887 | $ | 336,648 | $ | 27,055 | $ | 23,194 | $ | 295,942 | $ | 359,842 | ||||||||||||
Fair value of plan assets | $ | 255,115 | $ | 318,414 | $ | — | $ | — | $ | 255,115 | $ | 318,414 |
December 31, (dollars in thousands) | Measured at NAV as a practical expedient | Target Allocation | |||||||||
2017 | 2016 | 2018 | |||||||||
Short-term investments | $ | 8,061 | $ | 8,766 | 3 | % | |||||
Real estate | 16,390 | 15,812 | 5 | % | |||||||
Equity securities | 156,434 | 148,302 | 45 | % | |||||||
Debt securities | 125,671 | 96,658 | 37 | % | |||||||
Hedge funds | 36,663 | (1) | 48,876 | 10 | % | ||||||
Total | $ | 343,219 | $ | 318,414 | 100 | % |
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Year ended December 31, (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||||||||||||||||||||||||||
2017 | 2016 | 2015 | 2017 | 2016 | 2015 | 2017 | 2016 | 2015 | ||||||||||||||||||||||||||||
Service cost (benefits earned during the period) | $ | 631 | $ | 797 | $ | 855 | $ | 1 | $ | 1 | $ | 1 | $ | 632 | $ | 798 | $ | 856 | ||||||||||||||||||
Interest cost on projected benefit obligation | 2,104 | 2,608 | 2,537 | 44 | 51 | 52 | 2,148 | 2,659 | 2,589 | |||||||||||||||||||||||||||
Amortization of unrecognized: | ||||||||||||||||||||||||||||||||||||
Prior service cost (credit) | (201 | ) | 140 | 140 | — | — | — | (201 | ) | 140 | 140 | |||||||||||||||||||||||||
Actuarial loss (gain) | (257 | ) | 81 | 592 | (59 | ) | (47 | ) | (56 | ) | (316 | ) | 34 | 536 | ||||||||||||||||||||||
Non-pension post-retirement benefit expense | $ | 2,277 | $ | 3,626 | $ | 4,124 | $ | (14 | ) | $ | 5 | $ | (3 | ) | $ | 2,263 | $ | 3,631 | $ | 4,121 |
U.S. Plans | Non-U.S. Plans | ||||||||||||||||
2017 | 2016 | 2015 | 2017 | 2016 | 2015 | ||||||||||||
Accumulated post-retirement benefit obligation | 3.60 | % | 4.05 | % | 4.56 | % | 3.26 | % | 3.48 | % | 3.69 | % | |||||
Net post-retirement benefit cost | 4.05 | % | 4.56 | % | 4.10 | % | 3.48 | % | 3.69 | % | 3.61 | % |
U.S. Plans | Non-U.S. Plans | ||||||||||
2017 | 2016 | 2017 | 2016 | ||||||||
Healthcare cost trend rate assumed for next year | 6.50 | % | 6.75 | % | 6.50 | % | 6.75 | % | |||
Ultimate healthcare trend rate | 5.00 | % | 5.00 | % | 5.00 | % | 5.00 | % | |||
Year the ultimate trend rate is reached | 2024 | 2024 | 2024 | 2024 |
Year ended December 31, (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||||||||||||||
2017 | 2016 | 2017 | 2016 | 2017 | 2016 | |||||||||||||||||||
Change in accumulated non-pension post-retirement benefit obligation: | ||||||||||||||||||||||||
Benefit obligation, beginning of year | $ | 58,921 | $ | 58,795 | $ | 1,344 | $ | 1,390 | $ | 60,265 | $ | 60,185 | ||||||||||||
Service cost | 631 | 797 | 1 | 1 | 632 | 798 | ||||||||||||||||||
Interest cost | 2,104 | 2,608 | 44 | 51 | 2,148 | 2,659 | ||||||||||||||||||
Plan participants' contributions | 525 | 528 | — | — | 525 | 528 | ||||||||||||||||||
Actuarial (gain) loss | (5,483 | ) | 146 | (108 | ) | (102 | ) | (5,591 | ) | 44 | ||||||||||||||
Exchange rate fluctuations | — | — | 90 | 46 | 90 | 46 | ||||||||||||||||||
Benefits paid | (4,050 | ) | (3,953 | ) | (76 | ) | (42 | ) | (4,126 | ) | (3,995 | ) | ||||||||||||
Benefit obligation, end of year | $ | 52,648 | $ | 58,921 | $ | 1,295 | $ | 1,344 | $ | 53,943 | $ | 60,265 | ||||||||||||
Funded status and accrued benefit cost | $ | (52,648 | ) | $ | (58,921 | ) | $ | (1,295 | ) | $ | (1,344 | ) | $ | (53,943 | ) | $ | (60,265 | ) |
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Non-pension post-retirement benefits (current portion) | $ | 4,185 | $ | 4,892 | ||||
Non-pension post-retirement benefits | 49,758 | 55,373 | ||||||
Total non-pension post-retirement benefits liability | $ | 53,943 | $ | 60,265 |
Year ended December 31, (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||||||||||||||
2017 | 2016 | 2017 | 2016 | 2017 | 2016 | |||||||||||||||||||
Net actuarial loss (gain) | $ | (80 | ) | $ | 5,146 | $ | (832 | ) | $ | (730 | ) | $ | (912 | ) | $ | 4,416 | ||||||||
Prior service cost (credit) | (1,262 | ) | (1,463 | ) | — | — | (1,262 | ) | (1,463 | ) | ||||||||||||||
Total cost (credit) | $ | (1,342 | ) | $ | 3,683 | $ | (832 | ) | $ | (730 | ) | $ | (2,174 | ) | $ | 2,953 |
(dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||
Net actuarial loss (gain) | $ | (210 | ) | $ | (66 | ) | $ | (276 | ) | |||
Prior service cost (credit) | (282 | ) | — | (282 | ) | |||||||
Total cost (credit) | $ | (492 | ) | $ | (66 | ) | $ | (558 | ) |
Fiscal Year (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||
2018 | $ | 4,098 | $ | 161 | $ | 4,259 | ||||||
2019 | $ | 4,024 | $ | 159 | $ | 4,183 | ||||||
2020 | $ | 3,965 | $ | 153 | $ | 4,118 | ||||||
2021 | $ | 3,850 | $ | 142 | $ | 3,992 | ||||||
2022 | $ | 3,853 | $ | 130 | $ | 3,983 | ||||||
2023-2027 | $ | 16,848 | $ | 373 | $ | 17,221 |
|
Year ended December 31, (dollars in thousands, except options and assumptions) | 2017 | 2016 | 2015 | |||||||||
Stock options granted | 249,392 | 351,590 | 108,297 | |||||||||
Stock option compensation expense included in the Consolidated Statements of Operations | $ | 690 | $ | 705 | $ | 1,674 | ||||||
Weighted-average grant-date fair value of options granted using the Black-Scholes model | $ | 3.00 | $ | 4.20 | $ | 14.72 | ||||||
Weighted-average assumptions for stock option grants: | ||||||||||||
Risk-free interest | 2.07% | 1.30% | 1.68% | |||||||||
Expected term | 5.8 years | 6.3 years | 6.4 years | |||||||||
Expected volatility | 38.54% | 33.14% | 39.92% | |||||||||
Dividend yield | 4.32% | 2.69% | 1.16% |
• | The risk-free interest rate is based on the U.S. Treasury yield curve at the time of grant and has a term equal to the expected life. |
• | The expected term represents the period of time the options are expected to be outstanding. We use the actual historical exercise activity for determining the expected term. |
• | Expected volatility is calculated based on Libbey's daily stock closing prices for a period equal to the expected life of the award. For grants prior to March 31, 2016, a peer group volatility was used, with the period still equal to the expected life of the award. The peer group was used due to the Company having a period of history when we were more highly leveraged which is not relevant in evaluating expected volatility. The peer group was established using the criteria of similar industry, size, leverage and length of history. |
• | The dividend yield is calculated as the ratio based on our most recent historical dividend payments per share of common stock at the grant date to the stock price on the date of grant. |
Stock Options | Shares | Weighted-Average Exercise Price per Share | Weighted-Average Remaining Contractual Life (In Years) | Aggregate Intrinsic Value (in thousands) | |||||||||
Outstanding balance at January 1, 2015 | 834,010 | $ | 17.28 | 6.7 | $ | 11,808 | |||||||
Granted | 108,297 | $ | 36.90 | ||||||||||
Exercised | (241,122 | ) | $ | 13.85 | $ | 5,722 | |||||||
Canceled | (44,514 | ) | $ | 25.43 | |||||||||
Outstanding balance at December 31, 2015 | 656,671 | $ | 21.22 | 6.8 | $ | 2,103 | |||||||
Granted | 351,590 | $ | 17.23 | ||||||||||
Exercised | (100,813 | ) | $ | 13.90 | $ | 379 | |||||||
Canceled | (262,225 | ) | $ | 23.73 | |||||||||
Outstanding balance at December 31, 2016 | 645,223 | $ | 19.17 | 6.6 | $ | 1,407 | |||||||
Granted | 249,392 | $ | 11.74 | ||||||||||
Exercised | (33,389 | ) | $ | 13.96 | $ | 17 | |||||||
Canceled | (98,676 | ) | $ | 19.42 | |||||||||
Outstanding balance at December 31, 2017 | 762,550 | $ | 16.91 | 7.0 | $ | 64 | |||||||
Exercisable at December 31, 2017 | 333,761 | $ | 19.26 | 4.8 | $ | 35 |
Nonvested Stock Options | Shares | Weighted-Average Value (per Share) | |||||
Nonvested at January 1, 2015 | 438,515 | $ | 9.91 | ||||
Granted | 108,297 | $ | 14.72 | ||||
Vested | (161,923 | ) | $ | 10.55 | |||
Forfeited | (42,887 | ) | $ | 11.32 | |||
Nonvested at December 31, 2015 | 342,002 | $ | 10.95 | ||||
Granted | 351,590 | $ | 4.20 | ||||
Vested | (169,703 | ) | $ | 9.42 | |||
Forfeited | (178,954 | ) | $ | 8.41 | |||
Nonvested at December 31, 2016 | 344,935 | $ | 6.14 | ||||
Granted | 249,392 | $ | 3.00 | ||||
Vested | (108,449 | ) | $ | 6.69 | |||
Forfeited | (57,089 | ) | $ | 6.23 | |||
Nonvested at December 31, 2017 | 428,789 | $ | 4.16 |
Year ended December 31, (dollars in thousands, except stock appreciation rights and assumptions) | 2017 | 2016 | 2015 | |||||||||
Stock appreciation rights granted | 26,839 | — | — | |||||||||
Stock appreciation rights compensation expense (benefit) included in the Consolidated Statements of Operations | $ | 39 | $ | (462 | ) | $ | (273 | ) | ||||
Weighted-average grant-date fair value of stock appreciation rights granted using the Black-Scholes model | $ | 0.19 | ||||||||||
Weighted-average assumptions for stock appreciation rights granted: | ||||||||||||
Risk-free interest | 2.17% | |||||||||||
Expected term | 4.5 years | |||||||||||
Expected volatility | 38.93% | |||||||||||
Dividend yield | 6.10% |
Stock Appreciation Rights | Shares | Weighted Average Exercise Price | Weighted-Average Remaining Contractual Life (In Years) | Aggregate Intrinsic Value (in thousands) | |||||||||
Outstanding Balance at January 1, 2015 | 244,229 | $ | 21.27 | 9.0 | $ | 2,483 | |||||||
Outstanding balance at December 31, 2015 | 244,229 | $ | 21.27 | 8.0 | $ | 14 | |||||||
Outstanding balance at December 31, 2016 | 244,229 | $ | 21.27 | 0.1 | $ | 4 | |||||||
Granted | 26,839 | $ | 17.19 | ||||||||||
Exercised | (7,060 | ) | $ | 7.16 | $ | 56 | |||||||
Canceled | (240,829 | ) | $ | 21.29 | |||||||||
Outstanding balance at December 31, 2017 | 23,179 | $ | 20.66 | 5.2 | $ | — | |||||||
Exercisable at December 31, 2017 | 19,999 | $ | 20.29 | 5.0 | $ | — |
Nonvested Stock Appreciation Rights | Shares | Weighted-Average Value (per Share) | |||||
Nonvested at January 1, 2015 | 244,229 | $ | 10.37 | ||||
Vested | (1,250 | ) | $ | 10.33 | |||
Nonvested at December 31, 2015 | 242,979 | $ | 10.37 | ||||
Vested | (241,829 | ) | $ | 10.38 | |||
Nonvested at December 31, 2016 | 1,150 | $ | 9.88 | ||||
Granted | 26,839 | $ | 0.19 | ||||
Vested | (24,809 | ) | $ | 0.29 | |||
Nonvested at December 31, 2017 | 3,180 | $ | 1.32 |
Year ended December 31, (dollars in thousands, except share amounts) | 2017 | 2016 | 2015 | |||||||||
Beginning nonvested balance | 283,188 | 315,434 | 232,824 | |||||||||
Granted | 278,351 | 298,909 | 219,010 | |||||||||
Vested | (154,995 | ) | (165,372 | ) | (113,319 | ) | ||||||
Forfeited | (52,340 | ) | (165,783 | ) | (23,081 | ) | ||||||
Ending nonvested balance | 354,204 | 283,188 | 315,434 | |||||||||
Weighted-average grant-date fair value per restricted stock unit | $ | 10.38 | $ | 16.22 | $ | 35.93 | ||||||
Compensation expense | $ | 2,682 | $ | 3,019 | $ | 4,199 |
Year ended December 31, (dollars in thousands, except share amounts) | 2017 | 2016 | 2015 | |||||||||
Beginning nonvested balance | 17,067 | 116,712 | 115,687 | |||||||||
Granted | — | 16,299 | 1,025 | |||||||||
Vested | (5,080 | ) | (115,944 | ) | — | |||||||
Forfeited | (1,092 | ) | — | — | ||||||||
Ending nonvested balance | 10,895 | 17,067 | 116,712 | |||||||||
Weighted-average grant-date fair value per restricted stock unit | $ | — | $ | 3.57 | $ | 36.96 | ||||||
Compensation expense | $ | 49 | $ | 1,504 | $ | 317 |
|
December 31, (dollars in thousands) | Fair Value of Derivative Assets | |||||||||
Balance Sheet Location | 2017 | 2016 | ||||||||
Cash flow hedges: | ||||||||||
Interest rate swap | Other assets | $ | 646 | $ | — | |||||
Natural gas contracts | Prepaid and other current assets | — | 702 | |||||||
Natural gas contracts | Other assets | — | 45 | |||||||
Total designated | 646 | 747 | ||||||||
Derivatives not designated as hedging instruments: | ||||||||||
Natural gas contracts | Prepaid and other current assets | — | 732 | |||||||
Natural gas contracts | Other assets | — | 29 | |||||||
Total undesignated | — | 761 | ||||||||
Total derivative assets | $ | 646 | $ | 1,508 | ||||||
December 31, (dollars in thousands) | Fair Value of Derivative Liabilities | |||||||||
Balance Sheet Location | 2017 | 2016 | ||||||||
Cash flow hedges: | ||||||||||
Interest rate swap | Derivative liability | $ | 213 | $ | 1,928 | |||||
Interest rate swap | Other long-term liabilities | — | 107 | |||||||
Natural gas contracts | Derivative liability | 220 | — | |||||||
Natural gas contracts | Other long-term liabilities | 7 | — | |||||||
Total designated | 440 | 2,035 | ||||||||
Derivatives not designated as hedging instruments: | ||||||||||
Natural gas contracts | Derivative liability | 264 | — | |||||||
Natural gas contracts | Other long-term liabilities | 12 | — | |||||||
Total undesignated | 276 | — | ||||||||
Total derivative liabilities | $ | 716 | $ | 2,035 |
Notional Amounts | ||||||||||
Derivative Types | Unit of Measure | December 31, 2017 | December 31, 2016 | |||||||
Natural gas contracts | Millions of British Thermal Units (MMBTUs) | 2,480,000 | 2,590,000 | |||||||
Interest rate swap | Thousands of U.S. dollars | $ | 220,000 | $ | 220,000 | |||||
Currency contracts | Thousands of Canadian dollars | C$ | — | C$ | — |
Year ended December 31, (dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
Natural gas contracts | $ | (47 | ) | $ | (2,345 | ) | $ | (4,567 | ) | |||
Interest rate swap | (1,836 | ) | (2,244 | ) | — | |||||||
Total | $ | (1,883 | ) | $ | (4,589 | ) | $ | (4,567 | ) |
Year ended December 31, (dollars in thousands) | Location | 2017 | 2016 | 2015 | ||||||||||
Cash flow hedges: | ||||||||||||||
Effective portion of derivative gain (loss) recognized in OCI: | ||||||||||||||
Natural gas contracts | OCI | $ | (1,019 | ) | $ | 721 | $ | (1,909 | ) | |||||
Interest rate swap | OCI | 733 | (2,056 | ) | (2,378 | ) | ||||||||
Total | $ | (286 | ) | $ | (1,335 | ) | $ | (4,287 | ) | |||||
Effective portion of derivative gain (loss) reclassified from accumulated OCI to current earnings: | ||||||||||||||
Natural gas contracts | Cost of Sales | $ | (45 | ) | $ | (1,129 | ) | $ | (2,131 | ) | ||||
Interest rate swap | Interest expense | (1,735 | ) | (2,399 | ) | — | ||||||||
Total | $ | (1,780 | ) | $ | (3,528 | ) | $ | (2,131 | ) | |||||
Derivatives not designated as hedging instruments: | ||||||||||||||
Gain (loss) recognized in current earnings: | ||||||||||||||
Currency contracts | Other income (expense) | $ | — | $ | (245 | ) | $ | (158 | ) | |||||
Natural gas contracts | Other income (expense) | (1,036 | ) | 1,860 | 218 | |||||||||
Total | $ | (1,036 | ) | $ | 1,615 | $ | 60 |
|
(dollars in thousands) | Foreign Currency Translation | Derivative Instruments | Pension and Other Post-retirement Benefits | Total Accumulated Comprehensive Loss | |||||||||||||
Balance on December 31, 2014 | $ | (9,162 | ) | $ | (625 | ) | $ | (128,660 | ) | $ | (138,447 | ) | |||||
Amounts recognized into AOCI | (13,751 | ) | (4,287 | ) | 4,204 | (13,834 | ) | ||||||||||
Currency impact | — | — | 4,233 | 4,233 | |||||||||||||
Amounts reclassified from AOCI | — | 2,357 | (1 | ) | 31,312 | (2) | 33,669 | ||||||||||
Tax effect | — | 695 | (6,548 | ) | (5,853 | ) | |||||||||||
Other comprehensive income (loss), net of tax | (13,751 | ) | (1,235 | ) | 33,201 | 18,215 | |||||||||||
Balance on December 31, 2015 | (22,913 | ) | (1,860 | ) | (95,459 | ) | (120,232 | ) | |||||||||
Amounts recognized into AOCI | (6,244 | ) | (1,335 | ) | (10,728 | ) | (18,307 | ) | |||||||||
Currency impact | — | — | 1,271 | 1,271 | |||||||||||||
Amounts reclassified from AOCI | — | 3,528 | (1 | ) | 5,452 | (2) | 8,980 | ||||||||||
Tax effect | 1,329 | (848 | ) | 2,610 | 3,091 | ||||||||||||
Other comprehensive income (loss), net of tax | (4,915 | ) | 1,345 | (1,395 | ) | (4,965 | ) | ||||||||||
Balance on December 31, 2016 | (27,828 | ) | (515 | ) | (96,854 | ) | (125,197 | ) | |||||||||
Amounts recognized into AOCI | 12,835 | (286 | ) | 6,307 | 18,856 | ||||||||||||
Currency impact | — | — | (152 | ) | (152 | ) | |||||||||||
Amounts reclassified from AOCI | — | 1,780 | (1 | ) | 5,586 | (2) | 7,366 | ||||||||||
Tax effect | (1,190 | ) | (628 | ) | (4,227 | ) | (6,045 | ) | |||||||||
Other comprehensive income (loss), net of tax | 11,645 | 866 | 7,514 | 20,025 | |||||||||||||
Balance on December 31, 2017 | $ | (16,183 | ) | $ | 351 | $ | (89,340 | ) | $ | (105,172 | ) |
(1) | We reclassified natural gas contracts through cost of sales and the interest rate swap through interest expense on the Consolidated Statements of Operations. See note 12 for additional information. |
(2) |
|
• | Level 1 — Quoted prices in active markets for identical assets or liabilities. |
• | Level 2 — Inputs, other than the quoted prices in active markets, that are observable either directly or indirectly. |
• | Level 3 — Unobservable inputs based on our own assumptions. |
Fair Value at | Fair Value at | |||||||||||||||||||||||||||||||
Asset / (Liability (dollars in thousands) | December 31, 2017 | December 31, 2016 | ||||||||||||||||||||||||||||||
Level 1 | Level 2 | Level 3 | Total | Level 1 | Level 2 | Level 3 | Total | |||||||||||||||||||||||||
Commodity futures natural gas contracts | $ | — | $ | (503 | ) | $ | — | $ | (503 | ) | $ | — | $ | 1,508 | $ | — | $ | 1,508 | ||||||||||||||
Interest rate swap | — | 433 | — | 433 | — | (2,035 | ) | — | (2,035 | ) | ||||||||||||||||||||||
Net derivative asset (liability) | $ | — | $ | (70 | ) | $ | — | $ | (70 | ) | $ | — | $ | (527 | ) | $ | — | $ | (527 | ) |
December 31, 2017 | December 31, 2016 | |||||||||||||||||
(dollars in thousands) | Fair Value Hierarchy Level | Carrying Amount | Fair Value | Carrying Amount | Fair Value | |||||||||||||
Term Loan B | Level 2 | $ | 384,600 | $ | 370,178 | $ | 409,000 | $ | 412,068 |
|
2018 | 2019 | 2020 | 2021 | 2022 | 2023 and thereafter | ||||||
$15,542 | $13,593 | $11,496 | $8,028 | $7,178 | $24,675 |
|
Year ended December 31, (dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
Gain (loss) on currency transactions | $ | (2,788 | ) | $ | 775 | $ | 2,641 | |||||
Gain (loss) on mark-to-market natural gas contracts | (1,036 | ) | 1,860 | (714 | ) | |||||||
Hedge ineffectiveness | — | — | 932 | |||||||||
Other non-operating income | 309 | 727 | 21 | |||||||||
Other income (expense) | $ | (3,515 | ) | $ | 3,362 | $ | 2,880 |
|
|
Year ended December 31, (dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
Net Sales: | ||||||||||||
U.S. & Canada | $ | 481,797 | $ | 482,296 | $ | 492,051 | ||||||
Latin America | 144,322 | 151,389 | 167,069 | |||||||||
EMEA | 126,924 | 126,591 | 129,549 | |||||||||
Other | 28,785 | 33,144 | 33,676 | |||||||||
Consolidated | $ | 781,828 | $ | 793,420 | $ | 822,345 | ||||||
Segment EBIT: | ||||||||||||
U.S. & Canada | $ | 48,044 | $ | 75,449 | $ | 78,144 | ||||||
Latin America | 6,590 | 12,583 | 22,235 | |||||||||
EMEA | 1,321 | 1,387 | 3,289 | |||||||||
Other | (3,838 | ) | 1,001 | 4,614 | ||||||||
Total Segment EBIT | $ | 52,117 | $ | 90,420 | $ | 108,282 | ||||||
Reconciliation of Segment EBIT to Net Income (Loss): | ||||||||||||
Segment EBIT | $ | 52,117 | $ | 90,420 | $ | 108,282 | ||||||
Retained corporate costs | (27,099 | ) | (27,265 | ) | (34,645 | ) | ||||||
Goodwill impairment (note 4) | (79,700 | ) | — | — | ||||||||
Pension settlement charges (note 8) | — | (168 | ) | (21,693 | ) | |||||||
Environmental obligation (note 17) | — | — | (157 | ) | ||||||||
Reorganization charges | (2,488 | ) | — | (4,316 | ) | |||||||
Product portfolio optimization (1) | — | (5,693 | ) | — | ||||||||
Work stoppage (2) | — | (4,162 | ) | — | ||||||||
Executive terminations | — | (4,460 | ) | (870 | ) | |||||||
Interest expense | (20,400 | ) | (20,888 | ) | (18,484 | ) | ||||||
(Provision) benefit for income taxes | (15,798 | ) | (17,711 | ) | 38,216 | |||||||
Net income (loss) | $ | (93,368 | ) | $ | 10,073 | $ | 66,333 | |||||
Depreciation & Amortization: | ||||||||||||
U.S. & Canada | $ | 12,665 | $ | 12,748 | $ | 12,214 | ||||||
Latin America | 18,576 | 19,068 | 14,738 | |||||||||
EMEA | 7,377 | 9,377 | 8,510 | |||||||||
Other | 5,088 | 5,588 | 5,855 | |||||||||
Corporate | 1,838 | 1,705 | 1,395 | |||||||||
Consolidated | $ | 45,544 | $ | 48,486 | $ | 42,712 | ||||||
Capital Expenditures: | ||||||||||||
U.S. & Canada | $ | 10,056 | $ | 10,671 | $ | 25,106 | ||||||
Latin America | 18,520 | 11,032 | 11,944 | |||||||||
EMEA | 17,158 | 7,571 | 6,773 | |||||||||
Other | 1,226 | 2,905 | 1,855 | |||||||||
Corporate | 668 | 2,425 | 2,458 | |||||||||
Consolidated | $ | 47,628 | $ | 34,604 | $ | 48,136 |
December 31, (dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
Segment Assets(1): | ||||||||||||
U.S. & Canada | $ | 147,809 | $ | 130,390 | $ | 140,840 | ||||||
Latin America | 63,093 | 63,838 | 68,599 | |||||||||
EMEA | 48,270 | 44,588 | 48,924 | |||||||||
Other | 18,711 | 16,306 | 14,043 | |||||||||
Consolidated | $ | 277,883 | $ | 255,122 | $ | 272,406 |
(dollars in thousands) | United States | Mexico | All Other | Consolidated | ||||||||||||
2017 | ||||||||||||||||
Net sales | $ | 479,018 | $ | 93,370 | $ | 209,440 | $ | 781,828 | ||||||||
Long-lived assets | $ | 89,838 | $ | 87,836 | $ | 88,001 | $ | 265,675 | ||||||||
2016 | ||||||||||||||||
Net sales | $ | 478,342 | $ | 100,829 | $ | 214,249 | $ | 793,420 | ||||||||
Long-lived assets | $ | 91,834 | $ | 89,963 | $ | 74,595 | $ | 256,392 | ||||||||
2015 | ||||||||||||||||
Net sales | $ | 488,582 | $ | 107,386 | $ | 226,377 | $ | 822,345 | ||||||||
Long-lived assets | $ | 94,206 | $ | 93,573 | $ | 84,755 | $ | 272,534 |
|
(dollars in thousands) | Allowance for Doubtful Accounts & Discounts | Valuation Allowance for Deferred Tax Asset | |||||||
Balance at December 31, 2014 | $ | 5,586 | $ | 66,486 | |||||
Charged to expense or other accounts | 2,719 | 6,093 | |||||||
Deductions | (1,239 | ) | (1) | (61,395 | ) | (2) | |||
Balance at December 31, 2015 | 7,066 | 11,184 | |||||||
Charged to expense or other accounts | 1,118 | 2,589 | |||||||
Deductions | (352 | ) | (1) | — | (2) | ||||
Balance at December 31, 2016 | 7,832 | 13,773 | |||||||
Charged to expense or other accounts | 1,291 | 5,303 | |||||||
Deductions | (72 | ) | (1) | — | (2) | ||||
Balance at December 31, 2017 | $ | 9,051 | $ | 19,076 |
|
|
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Accounts receivable: | ||||||||
Trade receivables | $ | 88,786 | $ | 82,851 | ||||
Other receivables | 1,211 | 2,262 | ||||||
Total accounts receivable, less allowances of $9,051 and $7,832 | $ | 89,997 | $ | 85,113 | ||||
Inventories: | ||||||||
Finished goods | $ | 170,774 | $ | 152,261 | ||||
Work in process | 1,485 | 1,625 | ||||||
Raw materials | 3,906 | 4,432 | ||||||
Repair parts | 10,240 | 10,558 | ||||||
Operating supplies | 1,481 | 1,133 | ||||||
Total inventories, less loss provisions of $10,308 and $9,484 | $ | 187,886 | $ | 170,009 | ||||
Accrued liabilities: | ||||||||
Accrued incentives | $ | 19,728 | $ | 19,771 | ||||
Other accrued liabilities | 23,495 | 22,036 | ||||||
Total accrued liabilities | $ | 43,223 | $ | 41,807 | ||||
|
(dollars in thousands) | 2017 | 2016 | ||||||
Beginning balance | $ | 15,225 | $ | 16,364 | ||||
Amortization | (1,073 | ) | (1,039 | ) | ||||
Foreign currency impact | 413 | (100 | ) | |||||
Ending balance | $ | 14,565 | $ | 15,225 |
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Indefinite life intangible assets | $ | 12,120 | $ | 11,888 | ||||
Definite life intangible assets, net of accumulated amortization of $19,093 and $17,706 | 2,445 | 3,337 | ||||||
Total | $ | 14,565 | $ | 15,225 |
2018 | 2019 | 2020 | 2021 | 2022 | |
$1,051 | $571 | $165 | $165 | $165 |
2017 | 2016 | |||||||||||||||||||||||
(dollars in thousands) | U.S. & Canada | Latin America | Total | U.S. & Canada | Latin America | Total | ||||||||||||||||||
Beginning balance: | ||||||||||||||||||||||||
Goodwill | $ | 43,872 | $ | 125,681 | $ | 169,553 | $ | 43,872 | $ | 125,681 | $ | 169,553 | ||||||||||||
Accumulated impairment losses | (5,441 | ) | — | (5,441 | ) | (5,441 | ) | — | (5,441 | ) | ||||||||||||||
Net beginning balance | 38,431 | 125,681 | 164,112 | 38,431 | 125,681 | 164,112 | ||||||||||||||||||
Impairment | — | (79,700 | ) | (79,700 | ) | — | — | — | ||||||||||||||||
Ending balance: | ||||||||||||||||||||||||
Goodwill | 43,872 | 125,681 | 169,553 | 43,872 | 125,681 | 169,553 | ||||||||||||||||||
Accumulated impairment losses | (5,441 | ) | (79,700 | ) | (85,141 | ) | (5,441 | ) | — | (5,441 | ) | |||||||||||||
Net ending balance | $ | 38,431 | $ | 45,981 | $ | 84,412 | $ | 38,431 | $ | 125,681 | $ | 164,112 |
|
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Land | $ | 20,859 | $ | 19,524 | ||||
Buildings | 107,659 | 102,666 | ||||||
Machinery and equipment | 505,978 | 473,004 | ||||||
Furniture and fixtures | 15,391 | 14,208 | ||||||
Software | 24,464 | 22,733 | ||||||
Construction in progress | 12,933 | 16,113 | ||||||
Gross property, plant and equipment | 687,284 | 648,248 | ||||||
Less accumulated depreciation | 421,609 | 391,856 | ||||||
Net property, plant and equipment | $ | 265,675 | $ | 256,392 |
|
December 31, (dollars in thousands) | Interest Rate | Maturity Date | 2017 | 2016 | ||||||||
Borrowings under ABL Facility | floating | December 7, 2022 (1) | $ | — | $ | — | ||||||
Term Loan B | floating | (2) | April 9, 2021 | 384,600 | 409,000 | |||||||
AICEP Loan | 0.00% | July 30, 2018 | 3,085 | 3,320 | ||||||||
Total borrowings | 387,685 | 412,320 | ||||||||||
Less — unamortized discount and finance fees | 3,295 | 4,480 | ||||||||||
Total borrowings — net | 384,390 | 407,840 | ||||||||||
Less — long term debt due within one year | 7,485 | 5,009 | ||||||||||
Total long-term portion of borrowings — net | $ | 376,905 | $ | 402,831 |
2018 | 2019 | 2020 | 2021 | 2022 | Thereafter | |
$7,485 | $4,400 | $4,400 | $371,400 | $— | $— |
|
Year ended December 31, (dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
United States | $ | (65,224 | ) | $ | 29,742 | $ | 27,146 | |||||
Non-U.S. | (12,346 | ) | (1,958 | ) | 971 | |||||||
Total income before income taxes | $ | (77,570 | ) | $ | 27,784 | $ | 28,117 |
Year ended December 31, (dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
Current: | ||||||||||||
U.S. federal | $ | (183 | ) | $ | 470 | $ | 300 | |||||
Non-U.S. | 4,517 | 7,625 | 9,142 | |||||||||
U.S. state and local | 834 | 201 | 162 | |||||||||
Total current income tax provision (benefit) | 5,168 | 8,296 | 9,604 | |||||||||
Deferred: | ||||||||||||
U.S. federal | 9,950 | 9,981 | (44,068 | ) | ||||||||
Non-U.S. | 1,190 | 334 | (3,078 | ) | ||||||||
U.S. state and local | (510 | ) | (900 | ) | (674 | ) | ||||||
Total deferred income tax provision (benefit) | 10,630 | 9,415 | (47,820 | ) | ||||||||
Total: | ||||||||||||
U.S. federal | 9,767 | 10,451 | (43,768 | ) | ||||||||
Non-U.S. | 5,707 | 7,959 | 6,064 | |||||||||
U.S. state and local | 324 | (699 | ) | (512 | ) | |||||||
Total income tax provision (benefit) | $ | 15,798 | $ | 17,711 | $ | (38,216 | ) |
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Deferred income tax assets: | ||||||||
Pension | $ | 8,108 | $ | 11,799 | ||||
Non-pension post-retirement benefits | 13,385 | 22,810 | ||||||
Other accrued liabilities | 13,213 | 19,244 | ||||||
Receivables | 2,118 | 2,756 | ||||||
Net operating loss and charitable contribution carry forwards | 16,599 | 16,861 | ||||||
Tax credits | 13,288 | 11,502 | ||||||
Total deferred income tax assets | 66,711 | 84,972 | ||||||
Valuation allowance | (19,076 | ) | (13,773 | ) | ||||
Net deferred income tax assets | 47,635 | 71,199 | ||||||
Deferred income tax liabilities: | ||||||||
Property, plant and equipment | 18,246 | 23,921 | ||||||
Inventories | 1,639 | 3,866 | ||||||
Intangibles and other | 4,708 | 5,255 | ||||||
Total deferred income tax liabilities | 24,593 | 33,042 | ||||||
Net deferred income tax asset | $ | 23,042 | $ | 38,157 |
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Non-current deferred income tax asset | $ | 24,892 | $ | 40,016 | ||||
Non-current deferred income tax liability | (1,850 | ) | (1,859 | ) | ||||
Net deferred income tax asset | $ | 23,042 | $ | 38,157 |
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Deferred income tax asset | $ | 16,599 | $ | 16,861 | ||||
Comprised of cumulative net losses from: | ||||||||
Netherlands | $ | 40,487 | $ | 24,811 | ||||
Mexico | $ | 1,700 | $ | — | ||||
China | $ | 1,155 | $ | 825 | ||||
Portugal | $ | — | $ | 629 | ||||
U.S. federal | $ | 15,578 | $ | 23,019 | ||||
U.S. state and local | $ | 41,812 | $ | 58,551 |
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Netherlands foreign tax credits | $ | 9,082 | $ | 7,695 | ||||
U.S. general business credits | 2,885 | 2,628 | ||||||
U.S. alternative minimum tax credits | 1,321 | 1,179 | ||||||
Total | $ | 13,288 | $ | 11,502 |
Year ended December 31, | 2017 | 2016 | 2015 | |||||||||
Statutory U.S. federal income tax rate | 35.0 | % | 35.0 | % | 35.0 | % | ||||||
Increase (decrease) in rate due to: | ||||||||||||
Non-U.S. income tax differential | 1.2 | (2.1 | ) | (0.9 | ) | |||||||
U.S. state and local income taxes, net of related U.S. federal income taxes | 0.1 | (1.3 | ) | (2.0 | ) | |||||||
U.S. federal credits | 0.3 | (2.2 | ) | — | ||||||||
Permanent adjustments | 0.6 | 3.8 | 7.5 | |||||||||
Foreign withholding taxes | (2.0 | ) | 5.7 | 4.7 | ||||||||
Valuation allowance | (4.4 | ) | 11.1 | (174.8 | ) | |||||||
Unrecognized tax benefits | (3.9 | ) | 10.0 | (0.3 | ) | |||||||
Impact of foreign exchange | (1.6 | ) | 3.4 | (19.8 | ) | |||||||
Tax effect of intercompany capitalization | — | — | 11.7 | |||||||||
Impact of legislative changes | (8.7 | ) | — | — | ||||||||
Goodwill impairment | (36.0 | ) | — | — | ||||||||
Other | (1.0 | ) | 0.3 | 3.0 | ||||||||
Consolidated effective income tax rate | (20.4 | ) | % | 63.7 | % | (135.9 | ) | % |
(dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
Beginning balance | $ | 3,521 | $ | 431 | $ | 378 | ||||||
Additions based on tax positions related to the current year | 435 | 382 | 293 | |||||||||
Additions for tax positions of prior years | 1,735 | 3,001 | — | |||||||||
Reductions for tax positions of prior years | (468 | ) | (293 | ) | — | |||||||
Changes due to lapse of statute of limitations | 279 | — | (240 | ) | ||||||||
Reductions due to settlements with tax authorities | (495 | ) | — | — | ||||||||
Ending balance | $ | 5,007 | $ | 3,521 | $ | 431 |
December 31, (dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
Amount of unrecognized tax benefits that, if recognized, would affect the effective tax rate | $ | 4,107 | $ | 3,414 | $ | 378 | ||||||
Interest, net of tax benefit, accrued in the Consolidated Balance Sheets | $ | 572 | $ | 92 | $ | 28 | ||||||
Penalties, accrued in the Consolidated Balance Sheets | $ | 38 | $ | 181 | $ | — | ||||||
Interest expense (benefit) recognized in the Consolidated Statements of Operations | $ | 506 | $ | 64 | $ | (146 | ) | |||||
Penalties expense (benefit) recognized in the Consolidated Statements of Operations | $ | (67 | ) | $ | 181 | $ | — |
Jurisdiction | Open Years | |||
Canada | 2014 | – | 2017 | |
China | 2007 | – | 2017 | |
Mexico (excluding 2011 which is closed) | 2010 | – | 2017 | |
Netherlands | 2016 | – | 2017 | |
Portugal | 2014 | – | 2017 | |
United States (excluding 2013 which is closed) | 2011 | – | 2017 |
|
Year ended December 31, (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||||||||||||||||||||||||||
2017 | 2016 | 2015 | 2017 | 2016 | 2015 | 2017 | 2016 | 2015 | ||||||||||||||||||||||||||||
Service cost (benefits earned during the period) | $ | 3,916 | $ | 3,717 | $ | 4,365 | $ | 1,085 | $ | 1,226 | $ | 2,965 | $ | 5,001 | $ | 4,943 | $ | 7,330 | ||||||||||||||||||
Interest cost on projected benefit obligation | 13,787 | 14,963 | 14,715 | 2,749 | 2,594 | 4,332 | 16,536 | 17,557 | 19,047 | |||||||||||||||||||||||||||
Expected return on plan assets | (22,479 | ) | (23,027 | ) | (22,661 | ) | — | — | (2,447 | ) | (22,479 | ) | (23,027 | ) | (25,108 | ) | ||||||||||||||||||||
Amortization of unrecognized: | ||||||||||||||||||||||||||||||||||||
Prior service cost (credit) | 236 | 263 | 417 | (204 | ) | (207 | ) | (244 | ) | 32 | 56 | 173 | ||||||||||||||||||||||||
Actuarial loss | 5,232 | 4,272 | 7,291 | 594 | 782 | 1,599 | 5,826 | 5,054 | 8,890 | |||||||||||||||||||||||||||
Settlement charge | 245 | 42 | 13 | — | 126 | 21,574 | 245 | 168 | 21,587 | |||||||||||||||||||||||||||
Curtailment credit | — | — | — | — | — | (14 | ) | — | — | (14 | ) | |||||||||||||||||||||||||
Pension expense | $ | 937 | $ | 230 | $ | 4,140 | $ | 4,224 | $ | 4,521 | $ | 27,765 | $ | 5,161 | $ | 4,751 | $ | 31,905 |
U.S. Plans | Non-U.S. Plans | |||||||||||||||
2017 | 2016 | 2017 | 2016 | |||||||||||||
Discount rate | 3.64% | to | 3.69% | 4.18% | to | 4.23% | 9.40% | 9.30% | ||||||||
Rate of compensation increase | Not applicable | Not applicable | 4.30% | 4.30% |
U.S. Plans | Non-U.S. Plans | ||||||||||||||||||||||||||||||
2017 | 2016 | 2015 | 2017 | 2016 | 2015 | ||||||||||||||||||||||||||
Discount rate | 4.18 | % | to | 4.23 | % | 4.66 | % | to | 4.73 | % | 4.17 | % | to | 4.29 | % | 9.30% | 8.10% | 2.30 | % | to | 7.60 | % | |||||||||
Expected long-term rate of return on plan assets | 7.00% | 7.25% | 7.25% | Not applicable | Not applicable | 4.00% | |||||||||||||||||||||||||
Rate of compensation increase | Not applicable | Not applicable | Not applicable | 4.30% | 4.30% | 2.00 | % | to | 4.30 | % |
Year ended December 31, (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||||||||||||||
2017 | 2016 | 2017 | 2016 | 2017 | 2016 | |||||||||||||||||||
Change in projected benefit obligation: | ||||||||||||||||||||||||
Projected benefit obligation, beginning of year | $ | 336,648 | $ | 325,863 | $ | 28,161 | $ | 35,915 | $ | 364,809 | $ | 361,778 | ||||||||||||
Service cost | 3,916 | 3,717 | 1,085 | 1,226 | 5,001 | 4,943 | ||||||||||||||||||
Interest cost | 13,787 | 14,963 | 2,749 | 2,594 | 16,536 | 17,557 | ||||||||||||||||||
Exchange rate fluctuations | — | — | 1,214 | (5,821 | ) | 1,214 | (5,821 | ) | ||||||||||||||||
Actuarial (gain) loss | 22,991 | 11,108 | 1,409 | (2,477 | ) | 24,400 | 8,631 | |||||||||||||||||
Settlements paid | (281 | ) | (259 | ) | — | — | (281 | ) | (259 | ) | ||||||||||||||
Benefits paid | (23,008 | ) | (18,744 | ) | (2,651 | ) | (3,276 | ) | (25,659 | ) | (22,020 | ) | ||||||||||||
Projected benefit obligation, end of year | $ | 354,053 | $ | 336,648 | $ | 31,967 | $ | 28,161 | $ | 386,020 | $ | 364,809 | ||||||||||||
Change in fair value of plan assets: | ||||||||||||||||||||||||
Fair value of plan assets, beginning of year | $ | 318,414 | $ | 316,184 | $ | — | $ | — | $ | 318,414 | $ | 316,184 | ||||||||||||
Actual return on plan assets | 47,595 | 20,974 | — | — | 47,595 | 20,974 | ||||||||||||||||||
Employer contributions | 499 | 259 | 2,651 | 3,276 | 3,150 | 3,535 | ||||||||||||||||||
Settlements paid | (281 | ) | (259 | ) | — | — | (281 | ) | (259 | ) | ||||||||||||||
Benefits paid | (23,008 | ) | (18,744 | ) | (2,651 | ) | (3,276 | ) | (25,659 | ) | (22,020 | ) | ||||||||||||
Fair value of plan assets, end of year | $ | 343,219 | $ | 318,414 | $ | — | $ | — | $ | 343,219 | $ | 318,414 | ||||||||||||
Funded ratio | 96.9 | % | 94.6 | % | — | % | — | % | 88.9 | % | 87.3 | % | ||||||||||||
Funded status and net accrued pension benefit cost | $ | (10,834 | ) | $ | (18,234 | ) | $ | (31,967 | ) | $ | (28,161 | ) | $ | (42,801 | ) | $ | (46,395 | ) |
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Pension asset | $ | 2,939 | $ | — | ||||
Pension liability (current portion) | (2,185 | ) | (2,461 | ) | ||||
Pension liability | (43,555 | ) | (43,934 | ) | ||||
Net accrued pension liability | $ | (42,801 | ) | $ | (46,395 | ) |
Year ended December 31, (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||||||||||||||
2017 | 2016 | 2017 | 2016 | 2017 | 2016 | |||||||||||||||||||
Net actuarial loss | $ | 98,228 | $ | 105,830 | $ | 12,378 | $ | 11,077 | $ | 110,606 | $ | 116,907 | ||||||||||||
Prior service cost (credit) | 1 | 237 | (2,636 | ) | (2,704 | ) | (2,635 | ) | (2,467 | ) | ||||||||||||||
Total cost | $ | 98,229 | $ | 106,067 | $ | 9,742 | $ | 8,373 | $ | 107,971 | $ | 114,440 |
(dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||
Net actuarial loss | $ | 6,546 | $ | 605 | $ | 7,151 | ||||||
Prior service cost (credit) | 1 | (195 | ) | (194 | ) | |||||||
Total cost | $ | 6,547 | $ | 410 | $ | 6,957 |
(dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||
Estimated contributions in 2018 | $ | 131 | $ | 2,148 | $ | 2,279 | ||||||
Contributions made in 2017 | $ | 499 | $ | 2,651 | $ | 3,150 | ||||||
Contributions made in 2016 | $ | 259 | $ | 3,276 | $ | 3,535 |
Year (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||
2018 | $ | 19,838 | $ | 2,148 | $ | 21,986 | ||||||
2019 | $ | 19,765 | $ | 2,007 | $ | 21,772 | ||||||
2020 | $ | 19,842 | $ | 2,193 | $ | 22,035 | ||||||
2021 | $ | 20,304 | $ | 2,558 | $ | 22,862 | ||||||
2022 | $ | 20,525 | $ | 2,687 | $ | 23,212 | ||||||
2023-2027 | $ | 104,932 | $ | 15,143 | $ | 120,075 |
December 31, (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||||||||||||||
2017 | 2016 | 2017 | 2016 | 2017 | 2016 | |||||||||||||||||||
Projected benefit obligation | $ | 268,887 | $ | 336,648 | $ | 31,967 | $ | 28,161 | $ | 300,854 | $ | 364,809 | ||||||||||||
Accumulated benefit obligation | $ | 268,887 | $ | 336,648 | $ | 27,055 | $ | 23,194 | $ | 295,942 | $ | 359,842 | ||||||||||||
Fair value of plan assets | $ | 255,115 | $ | 318,414 | $ | — | $ | — | $ | 255,115 | $ | 318,414 |
December 31, (dollars in thousands) | Measured at NAV as a practical expedient | Target Allocation | |||||||||
2017 | 2016 | 2018 | |||||||||
Short-term investments | $ | 8,061 | $ | 8,766 | 3 | % | |||||
Real estate | 16,390 | 15,812 | 5 | % | |||||||
Equity securities | 156,434 | 148,302 | 45 | % | |||||||
Debt securities | 125,671 | 96,658 | 37 | % | |||||||
Hedge funds | 36,663 | (1) | 48,876 | 10 | % | ||||||
Total | $ | 343,219 | $ | 318,414 | 100 | % |
|
U.S. Plans | Non-U.S. Plans | ||||||||||
2017 | 2016 | 2017 | 2016 | ||||||||
Healthcare cost trend rate assumed for next year | 6.50 | % | 6.75 | % | 6.50 | % | 6.75 | % | |||
Ultimate healthcare trend rate | 5.00 | % | 5.00 | % | 5.00 | % | 5.00 | % | |||
Year the ultimate trend rate is reached | 2024 | 2024 | 2024 | 2024 |
Year ended December 31, (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||||||||||||||
2017 | 2016 | 2017 | 2016 | 2017 | 2016 | |||||||||||||||||||
Change in accumulated non-pension post-retirement benefit obligation: | ||||||||||||||||||||||||
Benefit obligation, beginning of year | $ | 58,921 | $ | 58,795 | $ | 1,344 | $ | 1,390 | $ | 60,265 | $ | 60,185 | ||||||||||||
Service cost | 631 | 797 | 1 | 1 | 632 | 798 | ||||||||||||||||||
Interest cost | 2,104 | 2,608 | 44 | 51 | 2,148 | 2,659 | ||||||||||||||||||
Plan participants' contributions | 525 | 528 | — | — | 525 | 528 | ||||||||||||||||||
Actuarial (gain) loss | (5,483 | ) | 146 | (108 | ) | (102 | ) | (5,591 | ) | 44 | ||||||||||||||
Exchange rate fluctuations | — | — | 90 | 46 | 90 | 46 | ||||||||||||||||||
Benefits paid | (4,050 | ) | (3,953 | ) | (76 | ) | (42 | ) | (4,126 | ) | (3,995 | ) | ||||||||||||
Benefit obligation, end of year | $ | 52,648 | $ | 58,921 | $ | 1,295 | $ | 1,344 | $ | 53,943 | $ | 60,265 | ||||||||||||
Funded status and accrued benefit cost | $ | (52,648 | ) | $ | (58,921 | ) | $ | (1,295 | ) | $ | (1,344 | ) | $ | (53,943 | ) | $ | (60,265 | ) |
Year ended December 31, (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||||||||||||||||||||||||||
2017 | 2016 | 2015 | 2017 | 2016 | 2015 | 2017 | 2016 | 2015 | ||||||||||||||||||||||||||||
Service cost (benefits earned during the period) | $ | 631 | $ | 797 | $ | 855 | $ | 1 | $ | 1 | $ | 1 | $ | 632 | $ | 798 | $ | 856 | ||||||||||||||||||
Interest cost on projected benefit obligation | 2,104 | 2,608 | 2,537 | 44 | 51 | 52 | 2,148 | 2,659 | 2,589 | |||||||||||||||||||||||||||
Amortization of unrecognized: | ||||||||||||||||||||||||||||||||||||
Prior service cost (credit) | (201 | ) | 140 | 140 | — | — | — | (201 | ) | 140 | 140 | |||||||||||||||||||||||||
Actuarial loss (gain) | (257 | ) | 81 | 592 | (59 | ) | (47 | ) | (56 | ) | (316 | ) | 34 | 536 | ||||||||||||||||||||||
Non-pension post-retirement benefit expense | $ | 2,277 | $ | 3,626 | $ | 4,124 | $ | (14 | ) | $ | 5 | $ | (3 | ) | $ | 2,263 | $ | 3,631 | $ | 4,121 |
U.S. Plans | Non-U.S. Plans | ||||||||||||||||
2017 | 2016 | 2015 | 2017 | 2016 | 2015 | ||||||||||||
Accumulated post-retirement benefit obligation | 3.60 | % | 4.05 | % | 4.56 | % | 3.26 | % | 3.48 | % | 3.69 | % | |||||
Net post-retirement benefit cost | 4.05 | % | 4.56 | % | 4.10 | % | 3.48 | % | 3.69 | % | 3.61 | % |
December 31, (dollars in thousands) | 2017 | 2016 | ||||||
Non-pension post-retirement benefits (current portion) | $ | 4,185 | $ | 4,892 | ||||
Non-pension post-retirement benefits | 49,758 | 55,373 | ||||||
Total non-pension post-retirement benefits liability | $ | 53,943 | $ | 60,265 |
Year ended December 31, (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||||||||||||||
2017 | 2016 | 2017 | 2016 | 2017 | 2016 | |||||||||||||||||||
Net actuarial loss (gain) | $ | (80 | ) | $ | 5,146 | $ | (832 | ) | $ | (730 | ) | $ | (912 | ) | $ | 4,416 | ||||||||
Prior service cost (credit) | (1,262 | ) | (1,463 | ) | — | — | (1,262 | ) | (1,463 | ) | ||||||||||||||
Total cost (credit) | $ | (1,342 | ) | $ | 3,683 | $ | (832 | ) | $ | (730 | ) | $ | (2,174 | ) | $ | 2,953 |
(dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||
Net actuarial loss (gain) | $ | (210 | ) | $ | (66 | ) | $ | (276 | ) | |||
Prior service cost (credit) | (282 | ) | — | (282 | ) | |||||||
Total cost (credit) | $ | (492 | ) | $ | (66 | ) | $ | (558 | ) |
Fiscal Year (dollars in thousands) | U.S. Plans | Non-U.S. Plans | Total | |||||||||
2018 | $ | 4,098 | $ | 161 | $ | 4,259 | ||||||
2019 | $ | 4,024 | $ | 159 | $ | 4,183 | ||||||
2020 | $ | 3,965 | $ | 153 | $ | 4,118 | ||||||
2021 | $ | 3,850 | $ | 142 | $ | 3,992 | ||||||
2022 | $ | 3,853 | $ | 130 | $ | 3,983 | ||||||
2023-2027 | $ | 16,848 | $ | 373 | $ | 17,221 |
|
Stock Options | Shares | Weighted-Average Exercise Price per Share | Weighted-Average Remaining Contractual Life (In Years) | Aggregate Intrinsic Value (in thousands) | |||||||||
Outstanding balance at January 1, 2015 | 834,010 | $ | 17.28 | 6.7 | $ | 11,808 | |||||||
Granted | 108,297 | $ | 36.90 | ||||||||||
Exercised | (241,122 | ) | $ | 13.85 | $ | 5,722 | |||||||
Canceled | (44,514 | ) | $ | 25.43 | |||||||||
Outstanding balance at December 31, 2015 | 656,671 | $ | 21.22 | 6.8 | $ | 2,103 | |||||||
Granted | 351,590 | $ | 17.23 | ||||||||||
Exercised | (100,813 | ) | $ | 13.90 | $ | 379 | |||||||
Canceled | (262,225 | ) | $ | 23.73 | |||||||||
Outstanding balance at December 31, 2016 | 645,223 | $ | 19.17 | 6.6 | $ | 1,407 | |||||||
Granted | 249,392 | $ | 11.74 | ||||||||||
Exercised | (33,389 | ) | $ | 13.96 | $ | 17 | |||||||
Canceled | (98,676 | ) | $ | 19.42 | |||||||||
Outstanding balance at December 31, 2017 | 762,550 | $ | 16.91 | 7.0 | $ | 64 | |||||||
Exercisable at December 31, 2017 | 333,761 | $ | 19.26 | 4.8 | $ | 35 |
Year ended December 31, (dollars in thousands, except options and assumptions) | 2017 | 2016 | 2015 | |||||||||
Stock options granted | 249,392 | 351,590 | 108,297 | |||||||||
Stock option compensation expense included in the Consolidated Statements of Operations | $ | 690 | $ | 705 | $ | 1,674 | ||||||
Weighted-average grant-date fair value of options granted using the Black-Scholes model | $ | 3.00 | $ | 4.20 | $ | 14.72 | ||||||
Weighted-average assumptions for stock option grants: | ||||||||||||
Risk-free interest | 2.07% | 1.30% | 1.68% | |||||||||
Expected term | 5.8 years | 6.3 years | 6.4 years | |||||||||
Expected volatility | 38.54% | 33.14% | 39.92% | |||||||||
Dividend yield | 4.32% | 2.69% | 1.16% |
Nonvested Stock Options | Shares | Weighted-Average Value (per Share) | |||||
Nonvested at January 1, 2015 | 438,515 | $ | 9.91 | ||||
Granted | 108,297 | $ | 14.72 | ||||
Vested | (161,923 | ) | $ | 10.55 | |||
Forfeited | (42,887 | ) | $ | 11.32 | |||
Nonvested at December 31, 2015 | 342,002 | $ | 10.95 | ||||
Granted | 351,590 | $ | 4.20 | ||||
Vested | (169,703 | ) | $ | 9.42 | |||
Forfeited | (178,954 | ) | $ | 8.41 | |||
Nonvested at December 31, 2016 | 344,935 | $ | 6.14 | ||||
Granted | 249,392 | $ | 3.00 | ||||
Vested | (108,449 | ) | $ | 6.69 | |||
Forfeited | (57,089 | ) | $ | 6.23 | |||
Nonvested at December 31, 2017 | 428,789 | $ | 4.16 |
Year ended December 31, (dollars in thousands, except stock appreciation rights and assumptions) | 2017 | 2016 | 2015 | |||||||||
Stock appreciation rights granted | 26,839 | — | — | |||||||||
Stock appreciation rights compensation expense (benefit) included in the Consolidated Statements of Operations | $ | 39 | $ | (462 | ) | $ | (273 | ) | ||||
Weighted-average grant-date fair value of stock appreciation rights granted using the Black-Scholes model | $ | 0.19 | ||||||||||
Weighted-average assumptions for stock appreciation rights granted: | ||||||||||||
Risk-free interest | 2.17% | |||||||||||
Expected term | 4.5 years | |||||||||||
Expected volatility | 38.93% | |||||||||||
Dividend yield | 6.10% |
Stock Appreciation Rights | Shares | Weighted Average Exercise Price | Weighted-Average Remaining Contractual Life (In Years) | Aggregate Intrinsic Value (in thousands) | |||||||||
Outstanding Balance at January 1, 2015 | 244,229 | $ | 21.27 | 9.0 | $ | 2,483 | |||||||
Outstanding balance at December 31, 2015 | 244,229 | $ | 21.27 | 8.0 | $ | 14 | |||||||
Outstanding balance at December 31, 2016 | 244,229 | $ | 21.27 | 0.1 | $ | 4 | |||||||
Granted | 26,839 | $ | 17.19 | ||||||||||
Exercised | (7,060 | ) | $ | 7.16 | $ | 56 | |||||||
Canceled | (240,829 | ) | $ | 21.29 | |||||||||
Outstanding balance at December 31, 2017 | 23,179 | $ | 20.66 | 5.2 | $ | — | |||||||
Exercisable at December 31, 2017 | 19,999 | $ | 20.29 | 5.0 | $ | — |
Nonvested Stock Appreciation Rights | Shares | Weighted-Average Value (per Share) | |||||
Nonvested at January 1, 2015 | 244,229 | $ | 10.37 | ||||
Vested | (1,250 | ) | $ | 10.33 | |||
Nonvested at December 31, 2015 | 242,979 | $ | 10.37 | ||||
Vested | (241,829 | ) | $ | 10.38 | |||
Nonvested at December 31, 2016 | 1,150 | $ | 9.88 | ||||
Granted | 26,839 | $ | 0.19 | ||||
Vested | (24,809 | ) | $ | 0.29 | |||
Nonvested at December 31, 2017 | 3,180 | $ | 1.32 |
Year ended December 31, (dollars in thousands, except share amounts) | 2017 | 2016 | 2015 | |||||||||
Beginning nonvested balance | 283,188 | 315,434 | 232,824 | |||||||||
Granted | 278,351 | 298,909 | 219,010 | |||||||||
Vested | (154,995 | ) | (165,372 | ) | (113,319 | ) | ||||||
Forfeited | (52,340 | ) | (165,783 | ) | (23,081 | ) | ||||||
Ending nonvested balance | 354,204 | 283,188 | 315,434 | |||||||||
Weighted-average grant-date fair value per restricted stock unit | $ | 10.38 | $ | 16.22 | $ | 35.93 | ||||||
Compensation expense | $ | 2,682 | $ | 3,019 | $ | 4,199 |
Year ended December 31, (dollars in thousands, except share amounts) | 2017 | 2016 | 2015 | |||||||||
Beginning nonvested balance | 17,067 | 116,712 | 115,687 | |||||||||
Granted | — | 16,299 | 1,025 | |||||||||
Vested | (5,080 | ) | (115,944 | ) | — | |||||||
Forfeited | (1,092 | ) | — | — | ||||||||
Ending nonvested balance | 10,895 | 17,067 | 116,712 | |||||||||
Weighted-average grant-date fair value per restricted stock unit | $ | — | $ | 3.57 | $ | 36.96 | ||||||
Compensation expense | $ | 49 | $ | 1,504 | $ | 317 |
|
December 31, (dollars in thousands) | Fair Value of Derivative Assets | |||||||||
Balance Sheet Location | 2017 | 2016 | ||||||||
Cash flow hedges: | ||||||||||
Interest rate swap | Other assets | $ | 646 | $ | — | |||||
Natural gas contracts | Prepaid and other current assets | — | 702 | |||||||
Natural gas contracts | Other assets | — | 45 | |||||||
Total designated | 646 | 747 | ||||||||
Derivatives not designated as hedging instruments: | ||||||||||
Natural gas contracts | Prepaid and other current assets | — | 732 | |||||||
Natural gas contracts | Other assets | — | 29 | |||||||
Total undesignated | — | 761 | ||||||||
Total derivative assets | $ | 646 | $ | 1,508 | ||||||
December 31, (dollars in thousands) | Fair Value of Derivative Liabilities | |||||||||
Balance Sheet Location | 2017 | 2016 | ||||||||
Cash flow hedges: | ||||||||||
Interest rate swap | Derivative liability | $ | 213 | $ | 1,928 | |||||
Interest rate swap | Other long-term liabilities | — | 107 | |||||||
Natural gas contracts | Derivative liability | 220 | — | |||||||
Natural gas contracts | Other long-term liabilities | 7 | — | |||||||
Total designated | 440 | 2,035 | ||||||||
Derivatives not designated as hedging instruments: | ||||||||||
Natural gas contracts | Derivative liability | 264 | — | |||||||
Natural gas contracts | Other long-term liabilities | 12 | — | |||||||
Total undesignated | 276 | — | ||||||||
Total derivative liabilities | $ | 716 | $ | 2,035 |
Notional Amounts | ||||||||||
Derivative Types | Unit of Measure | December 31, 2017 | December 31, 2016 | |||||||
Natural gas contracts | Millions of British Thermal Units (MMBTUs) | 2,480,000 | 2,590,000 | |||||||
Interest rate swap | Thousands of U.S. dollars | $ | 220,000 | $ | 220,000 | |||||
Currency contracts | Thousands of Canadian dollars | C$ | — | C$ | — |
Year ended December 31, (dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
Natural gas contracts | $ | (47 | ) | $ | (2,345 | ) | $ | (4,567 | ) | |||
Interest rate swap | (1,836 | ) | (2,244 | ) | — | |||||||
Total | $ | (1,883 | ) | $ | (4,589 | ) | $ | (4,567 | ) |
Year ended December 31, (dollars in thousands) | Location | 2017 | 2016 | 2015 | ||||||||||
Cash flow hedges: | ||||||||||||||
Effective portion of derivative gain (loss) recognized in OCI: | ||||||||||||||
Natural gas contracts | OCI | $ | (1,019 | ) | $ | 721 | $ | (1,909 | ) | |||||
Interest rate swap | OCI | 733 | (2,056 | ) | (2,378 | ) | ||||||||
Total | $ | (286 | ) | $ | (1,335 | ) | $ | (4,287 | ) | |||||
Effective portion of derivative gain (loss) reclassified from accumulated OCI to current earnings: | ||||||||||||||
Natural gas contracts | Cost of Sales | $ | (45 | ) | $ | (1,129 | ) | $ | (2,131 | ) | ||||
Interest rate swap | Interest expense | (1,735 | ) | (2,399 | ) | — | ||||||||
Total | $ | (1,780 | ) | $ | (3,528 | ) | $ | (2,131 | ) | |||||
Derivatives not designated as hedging instruments: | ||||||||||||||
Gain (loss) recognized in current earnings: | ||||||||||||||
Currency contracts | Other income (expense) | $ | — | $ | (245 | ) | $ | (158 | ) | |||||
Natural gas contracts | Other income (expense) | (1,036 | ) | 1,860 | 218 | |||||||||
Total | $ | (1,036 | ) | $ | 1,615 | $ | 60 |
|
(dollars in thousands) | Foreign Currency Translation | Derivative Instruments | Pension and Other Post-retirement Benefits | Total Accumulated Comprehensive Loss | |||||||||||||
Balance on December 31, 2014 | $ | (9,162 | ) | $ | (625 | ) | $ | (128,660 | ) | $ | (138,447 | ) | |||||
Amounts recognized into AOCI | (13,751 | ) | (4,287 | ) | 4,204 | (13,834 | ) | ||||||||||
Currency impact | — | — | 4,233 | 4,233 | |||||||||||||
Amounts reclassified from AOCI | — | 2,357 | (1 | ) | 31,312 | (2) | 33,669 | ||||||||||
Tax effect | — | 695 | (6,548 | ) | (5,853 | ) | |||||||||||
Other comprehensive income (loss), net of tax | (13,751 | ) | (1,235 | ) | 33,201 | 18,215 | |||||||||||
Balance on December 31, 2015 | (22,913 | ) | (1,860 | ) | (95,459 | ) | (120,232 | ) | |||||||||
Amounts recognized into AOCI | (6,244 | ) | (1,335 | ) | (10,728 | ) | (18,307 | ) | |||||||||
Currency impact | — | — | 1,271 | 1,271 | |||||||||||||
Amounts reclassified from AOCI | — | 3,528 | (1 | ) | 5,452 | (2) | 8,980 | ||||||||||
Tax effect | 1,329 | (848 | ) | 2,610 | 3,091 | ||||||||||||
Other comprehensive income (loss), net of tax | (4,915 | ) | 1,345 | (1,395 | ) | (4,965 | ) | ||||||||||
Balance on December 31, 2016 | (27,828 | ) | (515 | ) | (96,854 | ) | (125,197 | ) | |||||||||
Amounts recognized into AOCI | 12,835 | (286 | ) | 6,307 | 18,856 | ||||||||||||
Currency impact | — | — | (152 | ) | (152 | ) | |||||||||||
Amounts reclassified from AOCI | — | 1,780 | (1 | ) | 5,586 | (2) | 7,366 | ||||||||||
Tax effect | (1,190 | ) | (628 | ) | (4,227 | ) | (6,045 | ) | |||||||||
Other comprehensive income (loss), net of tax | 11,645 | 866 | 7,514 | 20,025 | |||||||||||||
Balance on December 31, 2017 | $ | (16,183 | ) | $ | 351 | $ | (89,340 | ) | $ | (105,172 | ) |
(1) | We reclassified natural gas contracts through cost of sales and the interest rate swap through interest expense on the Consolidated Statements of Operations. See note 12 for additional information. |
(2) |
|
Fair Value at | Fair Value at | |||||||||||||||||||||||||||||||
Asset / (Liability (dollars in thousands) | December 31, 2017 | December 31, 2016 | ||||||||||||||||||||||||||||||
Level 1 | Level 2 | Level 3 | Total | Level 1 | Level 2 | Level 3 | Total | |||||||||||||||||||||||||
Commodity futures natural gas contracts | $ | — | $ | (503 | ) | $ | — | $ | (503 | ) | $ | — | $ | 1,508 | $ | — | $ | 1,508 | ||||||||||||||
Interest rate swap | — | 433 | — | 433 | — | (2,035 | ) | — | (2,035 | ) | ||||||||||||||||||||||
Net derivative asset (liability) | $ | — | $ | (70 | ) | $ | — | $ | (70 | ) | $ | — | $ | (527 | ) | $ | — | $ | (527 | ) |
December 31, 2017 | December 31, 2016 | |||||||||||||||||
(dollars in thousands) | Fair Value Hierarchy Level | Carrying Amount | Fair Value | Carrying Amount | Fair Value | |||||||||||||
Term Loan B | Level 2 | $ | 384,600 | $ | 370,178 | $ | 409,000 | $ | 412,068 |
|
2018 | 2019 | 2020 | 2021 | 2022 | 2023 and thereafter | ||||||
$15,542 | $13,593 | $11,496 | $8,028 | $7,178 | $24,675 |
|
Year ended December 31, (dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
Gain (loss) on currency transactions | $ | (2,788 | ) | $ | 775 | $ | 2,641 | |||||
Gain (loss) on mark-to-market natural gas contracts | (1,036 | ) | 1,860 | (714 | ) | |||||||
Hedge ineffectiveness | — | — | 932 | |||||||||
Other non-operating income | 309 | 727 | 21 | |||||||||
Other income (expense) | $ | (3,515 | ) | $ | 3,362 | $ | 2,880 |
|
Year ended December 31, (dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
Net Sales: | ||||||||||||
U.S. & Canada | $ | 481,797 | $ | 482,296 | $ | 492,051 | ||||||
Latin America | 144,322 | 151,389 | 167,069 | |||||||||
EMEA | 126,924 | 126,591 | 129,549 | |||||||||
Other | 28,785 | 33,144 | 33,676 | |||||||||
Consolidated | $ | 781,828 | $ | 793,420 | $ | 822,345 | ||||||
Segment EBIT: | ||||||||||||
U.S. & Canada | $ | 48,044 | $ | 75,449 | $ | 78,144 | ||||||
Latin America | 6,590 | 12,583 | 22,235 | |||||||||
EMEA | 1,321 | 1,387 | 3,289 | |||||||||
Other | (3,838 | ) | 1,001 | 4,614 | ||||||||
Total Segment EBIT | $ | 52,117 | $ | 90,420 | $ | 108,282 | ||||||
Reconciliation of Segment EBIT to Net Income (Loss): | ||||||||||||
Segment EBIT | $ | 52,117 | $ | 90,420 | $ | 108,282 | ||||||
Retained corporate costs | (27,099 | ) | (27,265 | ) | (34,645 | ) | ||||||
Goodwill impairment (note 4) | (79,700 | ) | — | — | ||||||||
Pension settlement charges (note 8) | — | (168 | ) | (21,693 | ) | |||||||
Environmental obligation (note 17) | — | — | (157 | ) | ||||||||
Reorganization charges | (2,488 | ) | — | (4,316 | ) | |||||||
Product portfolio optimization (1) | — | (5,693 | ) | — | ||||||||
Work stoppage (2) | — | (4,162 | ) | — | ||||||||
Executive terminations | — | (4,460 | ) | (870 | ) | |||||||
Interest expense | (20,400 | ) | (20,888 | ) | (18,484 | ) | ||||||
(Provision) benefit for income taxes | (15,798 | ) | (17,711 | ) | 38,216 | |||||||
Net income (loss) | $ | (93,368 | ) | $ | 10,073 | $ | 66,333 | |||||
Depreciation & Amortization: | ||||||||||||
U.S. & Canada | $ | 12,665 | $ | 12,748 | $ | 12,214 | ||||||
Latin America | 18,576 | 19,068 | 14,738 | |||||||||
EMEA | 7,377 | 9,377 | 8,510 | |||||||||
Other | 5,088 | 5,588 | 5,855 | |||||||||
Corporate | 1,838 | 1,705 | 1,395 | |||||||||
Consolidated | $ | 45,544 | $ | 48,486 | $ | 42,712 | ||||||
Capital Expenditures: | ||||||||||||
U.S. & Canada | $ | 10,056 | $ | 10,671 | $ | 25,106 | ||||||
Latin America | 18,520 | 11,032 | 11,944 | |||||||||
EMEA | 17,158 | 7,571 | 6,773 | |||||||||
Other | 1,226 | 2,905 | 1,855 | |||||||||
Corporate | 668 | 2,425 | 2,458 | |||||||||
Consolidated | $ | 47,628 | $ | 34,604 | $ | 48,136 |
December 31, (dollars in thousands) | 2017 | 2016 | 2015 | |||||||||
Segment Assets(1): | ||||||||||||
U.S. & Canada | $ | 147,809 | $ | 130,390 | $ | 140,840 | ||||||
Latin America | 63,093 | 63,838 | 68,599 | |||||||||
EMEA | 48,270 | 44,588 | 48,924 | |||||||||
Other | 18,711 | 16,306 | 14,043 | |||||||||
Consolidated | $ | 277,883 | $ | 255,122 | $ | 272,406 |
(dollars in thousands) | United States | Mexico | All Other | Consolidated | ||||||||||||
2017 | ||||||||||||||||
Net sales | $ | 479,018 | $ | 93,370 | $ | 209,440 | $ | 781,828 | ||||||||
Long-lived assets | $ | 89,838 | $ | 87,836 | $ | 88,001 | $ | 265,675 | ||||||||
2016 | ||||||||||||||||
Net sales | $ | 478,342 | $ | 100,829 | $ | 214,249 | $ | 793,420 | ||||||||
Long-lived assets | $ | 91,834 | $ | 89,963 | $ | 74,595 | $ | 256,392 | ||||||||
2015 | ||||||||||||||||
Net sales | $ | 488,582 | $ | 107,386 | $ | 226,377 | $ | 822,345 | ||||||||
Long-lived assets | $ | 94,206 | $ | 93,573 | $ | 84,755 | $ | 272,534 |
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